Understanding Measuring Instruments
Understanding Measuring Instruments
1. Definition of instruments
[ Note : Tangent galvanometer measure current in terms of the tangent of the angle
of deflection produced by the current, radius, number of turns of the
galvanometer and the horizontal component of the earth's magnetic field]
2. Principle of Operation
I. Deflecting Torque
Td Tc
A. Spring control
Tc
Td I .
When Td Tc , the pointer will come to a steady position.
Therefore I
B. Gravity control
(Refer Book)
I sin
Therefore, the instrument using gravity control is non-uniform
Construction:
Principle of Operation
When D.C. supply is given to the moving coil, D.C. current flows
through it.
When the current carrying coil is kept in the magnetic field, it
experiences a force. This force produces a torque and the former
rotates.
The pointer is attached with the spindle. When the former rotates,
the pointer moves over the calibrated scale.
When the polarity is reversed a torque is produced in the
opposite direction. The mechanical stopper does not allow the
deflection in the opposite direction.
Therefore the polarity should be maintained with PMMC
instrument.
Note:
If A.C. is supplied, a reversing torque is produced. This
cannot produce a continuous deflection.
Therefore this instrument cannot be used in A.C.
Construction :
1. Driving system
2. Moving system
3. Braking system
4. Registering mechanism
Driving system
It consists of series magnet, shunt magnet whose core is made up of
silicon steel laminations.
Series magnet:
Consists of a number of U-shaped laminations assembled
together to form a core.
Moving system:
Braking magnet
The speed of aluminium disc is controlled to the required
value by the C-shaped permanent braking magnet .
The magnet produce its own magnetic field.
As the disc rotates, currents are induced in the disc because it
cuts the flux produced by the breaking magnet.
Recording mechanism:
Records continiously a number which is proportional to the
revolution made by the aluminium disc.
Working:
Td T2 T1
2 I se cos 1 I sh cos 180
2 I se cos 1 I sh cos
2 I 2 V
I sh E2 I 2 V
I se E1 I1
1 I1
Td K1VI1 cos K 2VI1 cos
VI1 cos
Now braking torque proportional to the speed with which disc rotates.
Tb N
For constant speed
Tb Td
NVI1 cos
Multiplying both side by time
Nt VI1 cos t Pt
Number of revolution in time t is proportional to the energy supplied
Thus by counting number of revolutions,electrical energy consumed can be
measured.
Figure: Phasor Diagram
The PMMC instrument is used exclusively for direct current (DC) measurements, not for alternating current (AC). This is due to its reliance on the unidirectional force produced when a DC current flows through the moving coil within a magnetic field, generating a constant torque that drives the pointer to reflect the magnitude of the current . In contrast, if AC were applied, the alternating nature would produce a reversing torque, preventing continuous deflection and thus resulting in an unusable reading . This inability to maintain a steady pointer position makes PMMC unsuitable for AC applications, where instruments need to handle the alternating direction of currents.
For the accurate operation of an indicating instrument, three essential forces or torques are necessary: deflecting torque, controlling torque, and damping torque. The deflecting torque is necessary to move the pointer from its zero position, produced by converting an electrical signal to mechanical force . Controlling torque acts in the opposite direction to maintain a steady measurement and return the pointer to zero when no measurement is being made, achieved through systems like spring or gravity controls . Damping torque reduces oscillations caused by inertia, ensuring the pointer comes to rest quickly, often using air friction, fluid friction, or eddy current damping methods . These torques work together to ensure the indicator reflects accurate readings without excessive delay or instability.
The PMMC instrument is integrated into measuring systems based on the principle that a current-carrying coil, when placed in a magnetic field, experiences a force producing a torque proportional to the current's magnitude. This torque moves the pointer across a calibrated scale, providing a direct readout of current or voltage . However, PMMC instruments are limited to DC applications due to this principle, as the reversing nature of AC results in alternating torque directions that cancel out, preventing stable readings . Moreover, they necessitate polarity maintenance, as reversed polarity can cause pointer misalignment backwards, similarly affecting measurement integrity .
A single-phase induction type energy meter measures electrical energy by utilizing a driving system, moving system, braking system, and registering mechanism. The driving system comprises series and shunt magnets creating magnetic fields. The series magnet, linked to the load, carries load current to produce a field in phase with it . The shunt magnet, carrying a current proportional to the voltage, produces a field lagging by 90° due to a copper shading ring . The interaction of these fluxes with eddy currents in an aluminum disc produces deflecting torque, causing the disc to rotate . The braking system, featuring a C-shaped magnet, regulates disc speed by inducing opposing eddy currents according to its rotational speed . Finally, the registering mechanism, coupled with the spindle, records revolutions correlating to energy usage, displaying consumption in kWh .
Thermal expansion impacts the spring control system of measuring instruments by altering the spring's tension, which could lead to inaccurate measurements. As temperature increases, spring materials can expand, reducing controlling torque and affecting the pointer's deflection scale uniformity . To mitigate this, instruments incorporate two springs made of phosphorous bronze, aligned to minimize temperature error through opposing expansion forces . This configuration ensures that the readings remain consistent across temperature variations, maintaining measurement accuracy and reliability, as thermal effects on the spring control system are counteracted effectively.
The scale uniformity of a spring-controlled measuring instrument is determined by the direct proportionality between the torque produced by the spring and the deflection angle of the pointer . In such instruments, this proportionality is maintained by ensuring that controlling and deflecting torques achieve equilibrium at each measurement point, facilitated by the opposing spring tensions . The choice of material, like phosphorous bronze, aids temperature compensation, thus maintaining uniform scale under varying environmental conditions. By ensuring that controlling torque remains consistent across the full range of pointer motion, the instrument achieves a uniform scale that directly correlates measurement accuracy with current or voltage levels.
Damping torque is crucial in indicating instruments to quickly stabilize the pointer after detecting the measured quantity, reducing the time and oscillations needed to reach a steady state. This torque counteracts the effects of inertia, preventing excessive fluctuation around the final measurement . Common methods for generating damping torque include air friction damping, created by a vane moving through air; fluid friction damping, using a liquid medium; and eddy current damping, where currents induced in a conductive disc oppose its motion through magnetic interaction . These methods ensure the instrument reaches an accurate, stable reading swiftly without excessive pointer movement.
The braking system in an energy meter ensures accurate energy measurement through a C-shaped permanent magnet that provides consistent braking torque. As the aluminum disc rotates through the magnetic field of the braking magnet, currents induced in the disc oppose the disc's motion, in proportion to its speed. This interaction results in a braking torque that stabilizes the rotational speed of the disc proportional to the magnitude of the energy being measured . The position of the braking magnet can be adjusted to fine-tune the speed, hence calibrating the meter for maximum accuracy, ensuring the energy registered by the meter is directly proportional to energy consumed . This ensures that variations in load or external conditions do not skew measurement results.
Copper shading in the shunt magnet of an energy meter plays a crucial role in phase correction by enforcing that the current through the pressure coil lags the supply voltage by 90 degrees . The shading operates as a secondary winding on a transformer, introducing inductive reactance that alters the phase angle. This phase shift is necessary to create the appropriate conditions for the torque-generating interaction between the coil's magnetic fields, allowing for accurate electricity consumption measurement . Neglecting proper phase correction would lead to misalignment in flux interactions, resulting in erroneous torque production and inaccurate readings.
Spring control introduces a controlling torque in measuring instruments to stabilize the pointer's position for accurate measurement readings. This is achieved by fixing two springs on either side of the spindle, exerting an opposite force to the deflecting torque to prevent overshooting and ensure the pointer returns to zero after reading . The torque produced by the spring is directly proportional to pointer deflection, ensuring uniform scale readings . Additionally, material choice, such as phosphorous bronze, compensates for temperature effects, enhancing measurement stability and accuracy. Without adequate controlling torque, measurements would be unreliable due to excessive needle oscillations.