PROCESS FLOW DIAGRAM
RAW MATERIALS STORES
CUSTOMER NAME M/s Hyva India Pvt Ltd [Link].: JPPL / PFD / ST / 5603200306
PART NO 5603200306 Rev / Date : 17 / 13.02.2016
PART NAME Omega rubber Part specific PFD rev. Date : 00 09-08-2021
Part Rev No/ Date S / 17.10.2015
Operation no. /
Part / Process No Source of variation Process Flow Product characteristics Process characteristics
Description
1. Wrong grade
Lab Testing as per product control
plan
2. Contamination
Receipt of Raw material S10 As per Raw material
S10
from approved Supplier control Plan.
3. Poor Packing
Selection of Transporters with
shelter provided on roof.
4. Moistureduring transportation
1) Mix up of Under inspection S15 Dedicated area for under
S15 Storage before clearance Material identification/ FIFO card
material with ok material inspection material
1) Supplier Test Certificate
S20 Verification of Supplier Test
S20 Raw material inspection Wrong inspection method 2) Testing method as per
Certificate with every GRN.
RM Quality plan
1. Temp for Hygroscopic material
1) Material should be kept
only
in good condition and
under Moisture free area. 1. Method of storage
1) High moisture condition S30 2) Material should be
S30 Storage of Raw Material 2) Expired material
consumed before expiry 2. Duration of storage
3) Mixup of material
date
3) Identification and 3. Humidity for Hygroscopic
traceability material only
Issue of RM to mixing
S40 Material not issued as per FIFO Monitoring of shelf life --
dept. S40
OPERATION :- DECISION :- DELAY :- INSPECTION :- STORE :-
FG STORE :- NEXT OPERATION :-
Prepared By : Reviewed & Approved By
CFT MEMBER
PROCESS FLOW DIAGRAM
MIXING
CUSTOMER NAME M/s Hyva India Pvt Ltd [Link].: JPPL / PFD / MIX / 5603200306
PART NO 5603200306 Rev / Date : 19 / 13.02.2016
PART NAME Omega rubber 00 09-08-2021
Part specific PFD rev. Date:
Part Rev No/ Date S / 17.10.2015
Operation no. /
Part / Process No Source of variation Process Flow Product characteristics Process characteristics
Description
1. Calibration of weighing balance.
2. Skill matrix Chart
Weighing of Raw 1) less / more Weight variation A10
A 10 Weight as per formula card
material 2) Wrong Chemical
3. Audit as per plan
Mixing Sequence
1) Fly Loss Chamber Temp.
Flyloss as per Process
A 20 Master Batch mixing 2) Apperance not proper / Scorching A20
sheet formula card
3) Mix-up of Polymer Time/ Ram Pressure
Master (Batch) mixing & A30
A 30 Improper sheet forming Batch in sheet Form Water Inlet Temperature
Sheet forming
Numbering On Master Manual numbering using
A 40 Mixup of batches A40 As per Work Instruction
Sheet white chalk
A 50 Cooling (Rubber Sheet) Scorching of bathces A50 Free from Stickiness 1) Cooling as per Work instruction
PROCESS FLOW DIAGRAM
MIXING
CUSTOMER NAME M/s Hyva India Pvt Ltd [Link].: JPPL / PFD / MIX / 5603200306
PART NO 5603200306 Rev / Date : 19 / 13.02.2016
PART NAME Omega rubber 00 09-08-2021
Part specific PFD rev. Date:
Part Rev No/ Date S / 17.10.2015
Operation no. /
Part / Process No Source of variation Process Flow Product characteristics Process characteristics
Description
Weighing the Master Wrong Weighing (Not as per A60 1. Calibration/verification of
A 60 1) Specified Weight
Batch Sheet Formula Card) weighing balance.
A70
A 70 Storage of Master Batch Deterioration of rubber material. Free From contamination FIFO
1) Time
1) Undercure
2) Scorting
3) Apperance not proper for coloured [Link] Proportioned & 2) Mixing Sequence
Final Batch Mixing and compound Dispersed mix
A 80 A80 3) Water Inlet Temp./ Mill Roll Temp
strip cutting 4) Particle 1. Thickness
5) Low Hardness/High Hardness 2. Width of final batch
6) Pin Hole
Variation in Weight, Thickness, Width 4) Templates Sizes as per
requirements
A90 As per Customer standard / Testing methods as per relevant
A 90 Testing of compound Wrong Resuts
Customer Drawing standards.
1) FIFO
1) Scorting
A100 Free from Moisture and 2) Temp Control
Scorting 3) Identification of tag
A 100 Storage of Strip 2) Contamination
Shelf life and compound 4) Compound storage condition
3) Temp , Humidity not as per spec.
code 5) Stock of compound
OPERATION :- DECISION :- DELAY :- INSPECTION :- STORE :-
FG STORE :- NEXT OPERATION :-
Prepared By : Reviewed & Approved By
CFT MEMBER
PROCESS FLOW DIAGRAM
MICROWAVE
CUSTOMER NAME M/s Hyva India Pvt Ltd [Link].: [Link].: JPPL / PFD / MICRO / 5603200306
PART NO 5603200306 Rev / Date 18 / 13.11.2017
PART NAME Omega rubber Part specific PFD rev. Date : 00 09-08-2021
Drg Rev No / date S / 17.10.2015
Part / Process No Operation no. / Description Incoming source of variation Process Flow Product characteristics Process characteristics
[Link] Temperature
1) Dimension Oversize,Undersize,Wall
Extrusion (Extrusion in cold feed M10 [Link] size
thickness variation,Parcticle,Pin hole,Air wall thickness,Batch Shelf life, Visual
M10 extruder & curing in Microwave 3. No. of magnetrons
Bubble,Rough Surface,Belt Mark,Line appearance
tunnel) + Hot Air tunnel 4. Heat zone temperature
Mark and Cut Mark
5. Belt speed
1. Cutting length
Length over size and Undersize,Cross 2. Fixture appearance
M40 Final Cutting And Finishing M40 Final Length and Visual Appearance
cutting,cut Mark 3. Final Inspection Quality plan
4. Skilled Operators
Wrong Inspection method, Dimension and other parameters as per
D 10 Final Inspection D10 Final Inspection Quality plan
Wrong measurement by Inspector, Quality plan
Selection of wrong gauge
D 20 Product Performance Test Incorrect testing method D 20 Test Lab Testing machine
1. Label on the box/bag
[Link] Quantity
3. Manufacturing date/lot
Less/More Nos packed,Material
[Link] number 1) Packing standard
D 30 Packing mixup,Wrong Identification on Packed bag
/ Box.
D30 5. Customer’s name 2) Skill Matrix
6. PDI report
7. Challen with Quantity
8. Material test report
Wrong parts dispatched,Less Nos 1. Right parts
D 40 Despatch D40 As per logistic sheet
Despatched,More Nos Despatched 2. Right qty.
OPERATION :- DECISION :- DELAY :- INSPECTION :- STORE :-
FG STORE :- NEXT OPERATION :-
Prepared By :
Reviewed & Approved By
CFT MEMBER