Form for S maintenance, 250­750 hours, mining

Form for S maintenance, 250­750 hours, mining

Dealer Customer name

Date Distance driven Reg. no. Work order Vehicle/engine type:

P 410 CB8x4EHZ

Chassis serial number: Operation type Completed by Signature of supervisor

5330480

P, G, R and T series

Note: See the document Maintenance Instructions for group 0­

19 for instructions on how to carry out the maintenance items.
Carried out without comment ✓
Carried out with comment ✗
Retrieve the vehicle

1 Washing: Clean dirt and mud from the chassis to facilitate checking the 00
chassis.
In the maintenance area

2 Safety: Chock the wheels, secure the tipping device and switch off the 00
battery master switch.
No. To be performed using a computer Group Complet
ed
3 Operational data: Send operational data from vehicle using SDP3. If 16
there is no working Internet connection, save any retrieved operational
data on your computer. The operational data can then be sent to the
factory at a later date.
4 Electronic control units: Read and note any fault codes. Clear fault 16
codes.
5 Software: Check whether there is software to update. 16

6 Maintenance indicator: Set the distance driven for the next 16

maintenance event. Activate the reminder about the next maintenance
event.
No. Tyre tread depth Group Complet
ed
7 Wheels: Check for rim and tyre damage and check wear patterns. 09

8 Wheels: Check the tyre tread depth on axle 1 on the left and right­hand 09
side. Note the results: ..........................................
..........................................

© Scania Multi 1605 1 (6)

 Form for S maintenance, 250­750 hours, mining

9 Wheels: Check the tyre tread depth on axle 2 on the left and right­hand 09
side. Note the results: ..........................................
..........................................
10 Wheels: Check the tyre tread depth on axle 3 on the left and right­hand 09
side. Note the results: ..........................................
..........................................
11 Wheels: Check the tyre tread depth on axle 4 on the left and right­hand 09
side. Note the results: ..........................................
..........................................
No. Under the vehicle Group Complet
ed
12 Drum brakes: Check whether there is any play in the brake slack 10
adjuster and brake camshaft.
The brake linings must be thicker than 8 mm.
13 Brake lining: Check the thickness of the brake linings on axle 1 on the 10
left and right­hand side. Note the results: ..........................................
..........................................
14 Brake lining: Check the thickness of the brake linings on axle 2 on the 10
left and right­hand side. Note the results: ..........................................
..........................................
15 Brake lining: Check the thickness of the brake linings on axle 3 on the 10
left and right­hand side. Note the results: ..........................................
..........................................
16 Brake lining: Check the thickness of the brake linings on axle 4 on the 10
left and right­hand side. Note the results: ..........................................
..........................................
17 Drum brakes, brake slack adjuster, axle 1, right­hand side: Check 10
the basic setting and stroke. Measure brake position (L1):
.......................................... . Measure the basic setting (L):
.......................................... . Calculate the stroke (L2 = L1 ­ L):
..........................................
18 Drum brakes, brake slack adjuster, axle 1, left­hand side: Check the 10
basic setting and stroke. Measure brake position (L1):
.......................................... . Measure the basic setting (L):
.......................................... . Calculate the stroke (L2 = L1 ­ L):
..........................................
19 Drum brakes, brake slack adjuster, axle 2, right­hand side: Check 10
the basic setting and stroke. Measure brake position (L1):
.......................................... . Measure the basic setting (L):
.......................................... . Calculate the stroke (L2 = L1 ­ L):
..........................................
20 Drum brakes, brake slack adjuster, axle 2, left­hand side: Check the 10
basic setting and stroke. Measure brake position (L1):
.......................................... . Measure the basic setting (L):
.......................................... . Calculate the stroke (L2 = L1 ­ L):
..........................................
21 Drum brakes, brake slack adjuster, axle 3, right­hand side: Check 10
the basic setting and stroke. Measure brake position (L1):
.......................................... . Measure the basic setting (L):
.......................................... . Calculate the stroke (L2 = L1 ­ L):
..........................................

© Scania Multi 1605 2 (6)

 Form for S maintenance, 250­750 hours, mining

22 Drum brakes, brake slack adjuster, axle 3, left­hand side: Check the 10
basic setting and stroke. Measure brake position (L1):
.......................................... . Measure the basic setting (L):
.......................................... . Calculate the stroke (L2 = L1 ­ L):
..........................................
23 Drum brakes, brake slack adjuster, axle 4, right­hand side: Check 10
the basic setting and stroke. Measure brake position (L1):
.......................................... . Measure the basic setting (L):
.......................................... . Calculate the stroke (L2 = L1 ­ L):
..........................................
24 Drum brakes, brake slack adjuster, axle 4, left­hand side: Check the 10
basic setting and stroke. Measure brake position (L1):
.......................................... . Measure the basic setting (L):
.......................................... . Calculate the stroke (L2 = L1 ­ L):
..........................................
No. In the cab Group Complet
ed
25 Windscreen, windscreen wipers: Check the condition of the 18
windscreen and wiper blades. Carry out functional checks of the
windscreen washer and headlamp washer.
26 Safety belt: Carry out a functional check. 18

No. Outside the cab Group Complet

ed
27 External lighting: Check the function of the lighting. Check all 16
external lighting, retro­reflectors and the horn. Check the function of
the height adjustment of the headlamps using the control in the cab.
28 Door locks: Carry out a functional check. 18

29 Washer fluid: Check the fluid level and top up as necessary. 00

30 A/C: Check hoses, condenser attachment and the compressor bearing. 18

31 Cooling system: Check the fluid level. Check the freezing point of the 02
fluid: .......................................... °C. Adjust if necessary.
32 Power steering: Important! Clean the area around the oil dipstick. 13
Check the oil level.
33 Air filter cartridge in the air cleaner: Check the dirt indicator; renew 01
the air filter cartridge and the safety cartridge if necessary.
34 Lubrication: Lubricate the cab according to lubrication diagram. 18

No. For the chassis Group Complet

ed
35 Batteries: Check that the batteries are attached securely. Check that 16
there is no damage to the connections and cables.
36 Batteries: Check the fluid level. No longer included for maintenance­ 16
free batteries.
37 Batteries: Check the status of the batteries. 16

38 Fifth wheel: Check that there is no damage to the fifth wheel brackets 19
in the frame. Also check that all screws are secured.

© Scania Multi 1605 3 (6)

 Form for S maintenance, 250­750 hours, mining

39 Fuel tank: Drain water from the fuel tank. 03

No. Tilted cab Group Complet

ed
Tilt the cab
40 Leakage: Check for oil, coolant, fuel, air and exhaust leaks. 00

41 Air intake: Check the inlet pipe between the air filter and the 01
turbocharger and that the clamps are secured.
No. Under the vehicle Group Complet
ed
42 Front anti­roll bar: Check the bushes. 12

43 Rear anti­roll bar: Check the bushes. 12

44 Front anti­roll bar: Check­tighten screw joints. 12

45 Rear anti­roll bar: Check­tighten screw joints. 12

46 Spring leaves (air and leaf spring suspension): Check for damage on 12
the spring leaves, U­bolts, spring clips and bushes.
47 Balance bogie: Check spring leaves for damage. Check the torque rod 12
retaining rings and bushes.
48 Balance bogie: Check wear and play in the spring bearing bushes. 12
Renew bushes and seals if necessary.
49 Engine: Drain oil, clean the drain plug and renew the sealing washer. 01

50 Manual gearbox: Check for leaks from the gearbox and for rust on the 05
oil filter. Renew the oil filter if there are any signs of rust. Check the oil
level. Note: Always top up oil to the edge of the level hole.
51 Propeller shafts: Check for damage and free play in support bearing 06
and universal joint cross.
52 Rear central gears: Check the oil level in axle gears and any hub 09
reduction gears. Check for leaks from the axle gears and hub reduction
gears. Check for rust on the oil filters. Renew the oil filters if there are
any signs of rust.
53 Compressed air tanks: Drain condensed water. Check that the 10
compressed air tanks are free from corrosion and external damage. Check
the suspension of the compressed air tanks.
54 Shock absorber: Check brackets. Check for cracks and leaks. 12

55 Brake hoses: Check attachment of brake hoses. Check whether the 10

brake hoses are damaged or cracked or whether there is a risk of chafing.
56 Balance bogie: Check­tighten torque rod attachment and torque rod 12
brackets.
57 Clutch: Check wear using gauge 99 315. Make a note of the results: 04
..........................................
58 Balance bogie: Lubricate the balance bogie. Important! Lift the axle 00
against the spring bracket until the wheels begin to rise off the ground.
This is done to get grease on the underside of the bearing during
lubrication.
© Scania Multi 1605 4 (6)
 Form for S maintenance, 250­750 hours, mining

Raise the front axle and support with axle stands

59 Lubrication: Lubricate the chassis according to the lubrication 00
programme. Pump in grease until clean grease comes out from all
bearings.
Lower the front axle
60 Engine: Remove and clean the centrifugal oil cleaner. Renew the seals. 01
Fit the centrifugal oil cleaner.
61 Engine: Renew the oil filter. 01

62 Engine: Top up with oil. 01

63 Engine: Check that the label detailing the topped­up oil grade is in 01
place. If the label is missing, fit a new one.
64 Fuel system: Renew the fuel filter and bleed the fuel system. 03

65 Fuel system: Renew the frame­mounted water separating fuel filter and 03
bleed the system.
66 Engine: Check the drive belts, the belt tensioner and the idler rollers. 02

Lower the cab

67 Lubrication: Lubricate the moving parts of the tipper and hydraulic 00
system. For further information, see the tipper manufacturer's
instructions.

© Scania Multi 1605 5 (6)

 Form for S maintenance, 250­750 hours, mining

Notes

© Scania Multi 1605 6 (6)