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Solution Assignment 1 Robotic

Robotics solution 1
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0% found this document useful (0 votes)
36 views4 pages

Solution Assignment 1 Robotic

Robotics solution 1
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Section M1/ME 356 / Robotics in Manufacturing/ Assignment-I

Date: 29.07.2024 Due date: 06.08.2024


Note: Upload solution (pdf) to assignment on MS Team & submit hard copy on 06.08.2024.

While uploading, write > your scholar number_First name@01-2024

Total page: 02

 Refer to the definition of the word “Automation” and “Mechanization” and answer for Q.1

Q.1: Why does an automated system achieve superior performance compared to a manual one?

 T1: Control is a set of technologies that achieves desired patterns of variations of operational
parameters and sequences for machines and systems by providing the input signals necessary.
 T2: The control systems are to ensure that outputs follow the set points. However, automated systems
may have much more functionality like computing set points for control systems, monitoring system
performance etc.

Read and understand the above text (T1 & T2) using internet search engine/books and answer for Q.2

Q.2: Can you give an example of an automated system (installed in Mechanical Engineering. Labs), which
contains a control system as a part of it?

 T3: Major industrial processes can be categorized as follows based on their scale and scope of
production > Continuous flow process, Mass Manufacturing of Discrete Products, Batch Production,
Job shop Production
 T4: Automation systems can be categorized based on the flexibility and level of integration in
manufacturing process operations. Various automation systems can be classified as follows; Fixed
Automation, Programmable Automation, Flexible Automation, Integrated/Intelligent Automation

Read and understand the above text (T1, T2, T3 & T4) using internet search engine/books and answer
for Q.3 & Q.4

Q.3: Write the circumstances/situations in which fixed automation and flexible automation shall be
appropriate in the industries.

Q.4: During a technical visit to an industry how can you identify the type of automation prevailing there
from among the above types?

Q.5: What kind of automation would you recommend for manufacturing of the followings?

a. Light bulbs; b. Garments; c. Textile; d. Cement; e. Printing; f. Pharmaceuticals; g. Toys

Page 1/2
P1

P2

P5 P3
P4
P6

P7

P8

Study the above given construction of a robotic arm and accordingly answer the following questions

Q.6: Write name of the parts indicated by P1, P2, P3(B), P4, P5(A), P6, P7 & P8.

Q.7: Robotic arm movement type is _________________ [Choose any one option > a) Planer, b) Spatial]

Q.8: Both the letter L1 & L2 indicates ______________________

[For Q.8, choose any one option > a) Link parameters those are fixed,
b) Link parameters those are variable,
c) Joint parameters those are fixed,
d) Joint parameters those are variable]

Q.9: (xe, ye) denotes __________

________________________________________________________________________________________
Subject Teacher: Pradeep K Soni
Solution of Assignment I

Q.1: Why does an automated system achieve superior performance compared to a manual one?

Definition: Automation is a set of technologies that results in operation of machines and systems without significant
human intervention and achieves performance superior to manual operation
A Definition from Encyclopaedia Britannica: The application of machines to tasks once performed by human beings or,
increasingly, to tasks that would otherwise be impossible. Although the term mechanization is often used to refer to the
simple replacement of human labor by machines, automation generally implies the integration of machines into a self-
governing system.
Ans: Because such systems can have more precision, more energy and more speed of operation than possible manually.
Moreover using computing techniques, much more sophisticated and efficient operational solutions can be derived and
applied in real-time.
Q.2: Can you give an example of an automated system, which contains a control system as a part of it?

Ans: Many examples can be given. One of these is the following:


In an industrial CNC machine, the motion control of the spindle, the tool holder and the job table are controlled by a
position and speed control system, which, in fact, uses a separate processor. Another processor is used to manage the
other automation aspects. Another example is that of A pick and place automated robot is used in many industrial
assembly shops. The robot motion can be programmed using a high level interface. The motion of the robot is controlled
using position control systems driving the various joints in the robotic manipulator.
Q.3: Fixed automation is appropriate in the following circumstances.

A. Low variability in product type as also in size, shape, part count and material B. Predictable and stable demand for 2-
to 5-year time period, so that manufacturing capacity requirement is also stable C. High production volume desired per
unit time D. Significant cost pressures due to competitive market conditions. So automation systems should be tuned to
perform optimally for the particular product.
Flexible automation, on the other hand is used in the following situations.
A. Significant variability in product type. Product mix requires a combination of different parts and products to be
manufactured from the same production system B. Product life cycles are short. Frequent upgradation and design
modifications alter production requirements C. Production volumes are moderate, and demand is not as predictable
Q.4: During a technical visit to an industry how can you identify the type of automation prevailing there from among
the above types?

Ans: Check for the following. ♦ Whether automatic control exists for majority the equipment ♦ Whether supervisory
control is manual, partially automated or largely automated ♦ Whether operator interfaces are computer integrated or
not. ♦ Whether communication with individual control units can be done from supervisory interfaces through computers
or not ♦ Whether any information network exists, to which automation system and controllers are connected ♦ Product
variety, product volumes, batch sizes etc. ♦ Whether the material handling systems are automated and if so to what
extent.

Q.5: What kind of automation would you recommend for manufacturing in the industries?

a. Light bulbs Ans: Fixed; b. Garments Ans: Flexible; c. Textile Ans: Programmable; d. Cement Ans: Programmable

e. Printing Ans: Flexible; f. Pharmaceuticals Ans: Flexible; g. Toys Ans: Flexible


Solution:

Q.6: Write name of the parts indicated by P1, P2, P3 (B), P4, P5, P6, P7 & P8.

Ans: P1 > End effector or gripper; P2> Link 2; P3> Revolute Joint 2; P4> Link 2; P5 > Link 2

P6 > Prismatic/linear joint; P7> Revolute joint 1; P8> Link 0

Q.7: Robotic arm movement type is PLAN


LANER [Choose any one option > a) Planer, b) Spatial]

Q.8: Both the letter L1 & L2 indicates) Link parameters those are fixed

[For Q.8, choose any one option > a) Link parameters those are fixed,
b) Link parameters those are variable,
c) Joint parameters those are fixed,
d) Joint parameters those are variable]

Q.9: (xe, ye) denotes Tool centre point coordinates

________________________________________________________________________________________
________________________________________________________________________
Subject Teacher: Pradeep K Soni

Common questions

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Computing techniques enhance the performance of automated systems by allowing real-time data processing and decision-making, which leads to higher precision, speed, and energy efficiency compared to manual operations. These techniques enable automated systems to adapt quickly to changing conditions and optimize their operations beyond human capabilities, leading to more sophisticated solutions .

Fixed automation is more suitable when there is low variability in product type, stable and predictable demand over a significant period, high production volumes, and substantial cost pressures necessitating optimal performance for a specific product. This contrasts with flexible automation, which is better for environments with significant variability in products, short product life cycles, and moderate, unpredictable production volumes .

Examples of automated systems in mechanical engineering labs include CNC machines and automated robotic arms. CNC machines use control systems to manage the motion of spindles, tool holders, and tables via position and speed controls. Robotic arms are programmed with high-level interfaces for specific tasks, with their motion controlled by systems driving each joint precisely .

Automation refers to the integration of machines into a self-governing system that operates with minimal human intervention, enabling more precision, energy efficiency, and speed than manual operations. In contrast, mechanization involves merely replacing human labor with machines without necessarily integrating them into a self-operating system. Automation typically includes advanced computing techniques that allow real-time sophisticated and efficient operational solutions .

Understanding control systems enhances automated system design by enabling precise regulation of operational parameters and sequences. This knowledge allows for the integration of features like computing set points, performance monitoring, and adaptive control, which collectively contribute to an automated system's ability to maintain consistent output quality and resilience in dynamic environments .

Programmable automation is suitable for industries like textiles and cement because these sectors benefit from batch production with stable yet configurable processes. Flexible automation suits industries like pharmaceuticals and garments due to frequent changes in design, variable product types, and the need for adaptable processes to accommodate diverse and dynamic production requirements .

A standard robotic arm in manufacturing includes components such as the end effector (gripper for handling objects), multiple links (acting as the arm's segments), joints (allowing rotary and linear movements), and the control system (which drives and coordinates joint actions). These components work together to perform tasks with precision and efficiency .

Identifying the tool centre point coordinates is important for robotic arms because it determines the exact position where a tool interacts with objects in space. Accurate knowledge of these coordinates ensures precise manipulation and placement, critical for tasks requiring high precision, such as assembly or manufacturing operations .

To identify the type of automation, evaluate if automatic control is present for most equipment, whether the supervisory control is manual or automated, the extent of computer integration in operator interfaces, connectivity of control units to supervisory interfaces, presence of an information network, and the level of automation in material handling systems. Observations of product variety, volumes, and batch sizes also provide insights into the automation type .

Link parameters, which can be either fixed or variable, are critical for determining the dimensions and motion constraints of a robotic arm. Fixed link parameters ensure consistent precision and reliability in repetitive tasks by maintaining a defined structure. In contrast, variable link parameters allow for adaptability and flexibility in operations where different configurations are necessary. This distinction influences the arm's operational range and movement precision .

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