OPEN ELECTIVE-I
COEP Technological University, Pune
A Unitary Public University of Government of
Maharashtra
(formerly College of Engineering Pune)
School of Mechanical and Materials Engineering
Wellesley Road, Chhatrapati Shivajinagar, Pune - 411005.
Course: PRODUCTION PROCESSES AND METROLOGY (OE-I)
Course Code OE-I Scheme of Evaluation MSE, TA & ESE
Teaching Plan 2-0-0-1 MSE - 30 TA - 20
Credits 2 ESE - 50
Syllabus:
Unit Contents Lecture
01. Casting and moulding Processes. Sand Casting, types of pattern 06 L
materials, pattern making allowances, core prints, machine Moulding,
core, core boxes, Melting and pouring, Investment casting, Shell
moulding, Casting techniques of cast iron, Steels and nonferrous metals
of alloys, Die casting, Low-pressure permanent mould casting–hot and
cold chamber processes, Centrifugal casting, Semi-centrifugal casting,
Centrifuging, Continuous casting. Plastic moulding processes. Basics
of composite manufacturing.
Self Study- Study of furnaces – cupola, fuel fired, Electric arc, Induction
furnaces,
02. Machining Processes 06 L
Fundamentals of turning and boring, Lathe – construction, accessories,
operations, Thread cutting – single and multi-start threading, Different
tools, Tool materials, Tool geometry, Concept of speed, feed, Depth of
cut, Drilling and Milling Machines: Fundamentals of drilling process,
twist drill geometry, tool holders, Types of drilling Operations
performed on drilling machines, Reaming process, Milling Machines,
Fundamentals of milling process, Cutters - types and geometry,
Operations performed on milling machines.
Types of grinding machines, Honing, Lapping, Super Finishing,
Buffing. Basics of CNC machines and operations.
Self Study- Capstan and Turret Lathe- Construction, Working and
Applications, Shaper, Planer and Slotting Machines
03. Joining Processes: 06 L
Welding Processes: Theory, control and applications, Arc Welding –
SMAW, GTAW, GMAW, FCAW, Submerged arc welding, etc,.
Resistance welding , Spot, Seam, Projection welding processes etc.,
Gas welding, Thermit welding, Friction welding, Ultrasonic welding,
Electron beam and Laser welding
Soldering and Brazing applications, Use of adhesives for joining,
Classification of adhesives, Types of adhesives and their applications,
Surface preparation and various joints.
Self Study- Defects in welding, their cause and remedy, weldability,
welding of dissimilar metals, NDT and other methods of testing welded
joints
04. Introduction to Metrology, Precision, Accuracy, Methods and Errors in 08 L
Measurement, Calibration.
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Linear Measurement: Standards, Line Standards, End Standard,
Wavelength Standard, Classification of Standards, Precision and Non-
Precision Measuring instruments and their characteristics, Slip Gauges.
Angle Measurement: Sine bars, Sine centres, Uses of sine bars, angle
gauges, Auto Collimator angle dekkor, Limits, Fits and Tolerances:
Meaning of Limit, Fits and Tolerance, Cost – Tolerance relationship,
concept of Interchangeability, Indian Standard System.
05. Surface Roughness measurement method and instruments, Inspection 04 L
of Geometric parameters- Straightness, Flatness, Parallelism,
Concentricity, Squareness, and Circularity.
Coordinate Measurement Machine working and applications.
Course outcomes:
1) Explain basic casting processes and their applications.
2) Aware about basic machining process and their real time applications
3) Select various joining processes for the practical applications.
4) Inspect linear and angular components and carry out measurements.
5) Evaluate the surface finish of given specimen by measuring instrument.
6) Demonstrate basic geometric parameters and their measurements.
Suggested learning resources:
1. Chapman W.A.J, “Workshop Technology”, Volume I, II, III, CBS Publishers and
distributors, 5th Edition,2002..
2. O.P. Khanna and M. Lal, “Production Technology”, Vol. I,II, Dhanpatrai Publication,5th
Edition, 1999.
3. “Elements of Workshop[ Technology Vol-I & II” by S.K. Hajra Chaudhary, Media Promoters
& Publishers.
4. B.S. Raghuwanshi, “Workshop Technology”, Dhanpatrai Publication, 9th Edition
5. R. K. Jain, A Textbook of Engineering Metrology, Khanna PublicationsPvt. Ltd.18th
Edition,2002
6. [Link], A Text book of Engineering Metrology, Dhanpat Rai PublicationsPvt. Ltd.6th
Edition, 2004.
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