BRASS COPPER & ALLOY (I) LTD PFD No.
:- 05
PROCESS FLOW DIAGRAM DATE: 21-07-2024
PART NO: 1400752502 PROCESS RESPONSIBILITY: Doc No.:- QAD-CH-01
PART Name: REV NO: 01
Pratik patel (Production supervisor) , Vikesh
TUBULAR RING TRML M8 Sn (CSA-50.0) Mshal(Quality inspector) DATE (ORIGINAL): 01-04-2023
KEY CONTACT PERSON : SURYAKANT PATIL (Quality manager) DATE(REVISED) : 21.-07-2024
Process / Process /
Process
Operation Operation MACHINE/EQUIPMENT Process Flow Diagram Product Characteristics Remarks
Characteristics
No Description
Copper,
Supplier TC, I.D. ,
Raw Material D vernier calliper, O.D. ,
RM Quality Plan,
OP-10 Inward / incoming conductivity meter, length ,
Inspection
inspection hardness tester, measure Conductivity ,
tape hardness.
Storage of Raw
OP-20 Manually Location
material
I.D. ,
Cutting machine Quality Plan,
OP-30 Tube cutting O.D. ,
vernier calliper Method & inspection
Cutting length
Quality Plan,
Dimension Phy. Appearance ,
OP-40 Tube Champher Chamfer machine Operator Skill,
Visual.
Method & inspection
I.D. ,
OP-50 Dropping Droping machine O.D. , Inspection
Dropping length
Power Press, Quality Plan,
Dimension Phy. Appearance ,
OP-60 Forging Vernier Calliper, Operator Skill,
Visual.
Method & inspection
Power Press, Quality Plan,
Dimension Phy. Appearance ,
OP-70 Arc cutting Vernier Calliper, Operator Skill,
Visual.
Method & inspection
Power Press, Quality Plan,
Dimension Phy. Appearance ,
OP-80 Holling Vernier Calliper, Operator Skill,
Visual.
Method & inspection
OP-90 Deburring Deburring M/c visual
Before Tin Plating Dimension Phy. Appearance ,
OP-100 Vernier Calliper Quality Plan
inspection Visual.
Plating Thickness,
OP-110 Plating (Tin) Tin Plating Plant
Visual Inspections
(1) Non conforming part
arising due to previous
(1) Quality Plan
Process failure get reach Drawing & Specification
OP-120 Final Inspection (2) Inspector Skill
to customer (Dimension Appearance)
(3) Method-Inspection
(2) Defects arising out of
all the previous stages
Packing Machine, Appearance & Packing
OP-130 Packing
As per packing standard condition
Storage of finish
OP-140 Manually Location
good in store
Dispatch to
OP-150 Manually Correct Qty. & timely delivery
customer
Operation and
Operation Inspection Transportation Inspection Delay Storage / Dispatch Operation at Supplier end
Prepared By: DHARMESH BHOYA Approved By: SURYAKANT PATIL