DEEP SEA ELECTRONICS

5210
AUTO START
MODULE
Issue 2
18/12/02 VH

FEATURES DESCRIPTION

¾ Comprehensive remote The Model 5210 is an Automatic Engine

communication via optional Control Module. The module is used to
RS232 port. Provides RS232 automatically start and stop the engine,
Modem link to PC via either PSTN indicating the operational status and fault
line or GSM network (using a conditions, automatically shutting down the
suitable modem). The module can engine and indicating the engine failure by
also signal Engineers via their cell means of an LCD display and a
phones using the GSM SMS appropriate flashing LED on the front
messaging system to advise of panel. Selected timers and alarms can be
system alarms. altered by the customer from the front
panel. Alterations to the system are made
¾ Optional RS485 ‘Modbus’ output. using the 810 interface and a PC. This
Using industry standard interface also provides real time diagnostic
facilities. Event Log
communication protocol allows The instrumentation displays are
full system integration into new supplemented further by EVENT
and existing building It is also possible to monitor the operation
of the system either locally or remotely. LOG VIEW, which shows the last
management and control 15 shutdown events along with
schemes. (Optional: Remote Communications output
versions only). date and time of shutdown.
¾ Module provides a number of LED indication
control and monitoring features Easy pushbutton control
Operation of the module is via pushbutton ‘Hid-‘til-lit’ icons are used to show
with expansion capabilities to the presence of alarm conditions
meet with more demanding controls (with security locking facility)
mounted on the front panel with detected by the module.
specifications. The ideal choice
where a remote communications STOP/RESET, AUTO, MANUAL and
START pushbutton. The first three In addition 4 uncommitted LCD
control system is specified (when segments allow the user to
used with one of the comms output pushbuttons feature LED ‘selected’
options above). indications. Further pushbuttons provide configure the module to provide
LCD DISPLAY SCROLL and EVENT LOG other status indications from either
¾ Power measurement is included VIEW functions. internal states or from external
in the comprehensive digital inputs.
specification (detailed right). Microprocessor control
The module features 16-Bit microprocessor Digital Inputs
¾ Clear icon based language free control and a comprehensive list of timers The module accepts the following
display provides access to full and pre-configured sequences. This digital inputs:
gen-set instrumentation allows demanding specifications to be Emergency Stop Input - A N/C DC
achieved. Configurable expansion facilities positive input
¾ Hid-til-lit SMD LED technology is are also provided . Fully configurable warning or
utiised to provide at a glance shutdown inputs
diagnosis of fault conditions and Metering With the exception of the
operating state. The 5210 module provides metering via Emergency Stop Input, these are
the LCD display with the following configurable to be either N/C or N/O
¾ Front panel programming of trip instrumentation displays, accessed via the contacts connected to the -Ve DC.
points and timers, allows field LCD DISPLAY SCROLL push-buttons: The 6 fully configurable auxiliary
changes to be made to the inputs can be selected to be
module settings. Generator Volts L1-N, L2-N, L3-N indication, warning or shutdown
Generator Volts L1-L2, L2-L3, L3-L1 inputs either immediate or held off
Generator Amps L1,L2,L3 during start up to allow for use as
The 5200 series modules have Generator Frequency Hz protection expansion inputs.
been designed for front panel Engine Speed RPM Alternatively they may be
mounting. The module is fitted Engine Oil Pressure configured to control extra functions
into the cut-out with the fixing Fuel Level % such as Lamp Test or Remote Start
clips removed. These are then Engine Temperature input, and many others - refer to
fitted from the rear. Connection Plant battery Volts appropriate manuals for details.
is via locking plug and socket Engine Hours Run
connectors. Generator kVA Description continues overleaf…
Generator kW
Deep Sea Electronics plc reserve the right to change
Generator Cosθ specification without prior notice
DESCRIPTION
Continued TIMERS AND INPUT
SPECIFICATION FUNCTIONS
Analogue inputs DC Supply: ¾ Start delay timer
Provided for Oil Pressure, Engine 8 to 35 V Continuous.
Temperature and Fuel Level. These ¾ Stop delay timer
connect to conventional engine mounted Cranking Dropouts:
resistive sender units (such as VDO or Able to survive 0 V for 50 mS, providing ¾ Crank/Crank rest timers
Datcon Type) to provide accurate supply was at least 10 V before dropout
monitoring and protection facilities. and supply recovers to 5V. This is ¾ Engage attempt and manual crank
Alternatively they can be configured to achieved without the need for internal limit timers
interface with digital switch type inputs for batteries.
Low Oil Pressure and High Engine Max. Operating Current: ¾ Safety on delay timer
Temperature shutdowns. Fuel level 425mA at 12 V & 215mA at 24 V.
gauge provides a low fuel level alarm, ¾ Warm-up timer
and transfer pump control logic. Max. Standby Current:
250 mA at 12 V & 125 mA at 24 V. ¾ Cooling timer
Relay outputs Alternator Input Range:
Provided for Fuel Solenoid Output, Start 75V(ph-N) to 277V(ph-N) AC (+20%) ¾ Energise to stop hold timer
Output and three configurable outputs.
The configurable relay functions can be Alternator Input Frequency: ¾ Pre-heat timer / Pre-heat bypass
selected from a range of different 50 - 60 Hz at rated engine speed timer
functions, conditions or alarms. The (Minimum: 15V AC Ph-N)
relays supply positive plant supply out. ¾ Smoke limiting control timers
Magnetic Pick-up Voltage Input
Additional output relays can be added by
Range:
means of a 157 Relay Expansion ¾ Fail to stop
+/- 0.5 V to 70 V Peak
Module. A total of 11 outputs are
available with full expansion of the 5210 Magnetic Input Frequency: 10,000 Hz ¾ Over-speed overshoot timer
Module. This allows the module system (max)
to be incorporated into existing telemetry ¾ Breaker pulse control timers
or Building Management Schemes via Start Relay Output:
Volt-free contacts. Refer to appropriate 16 Amp DC at supply voltage.
¾ DC Battery alarm delay timers
manuals for details. Fuel Relay Output:
16 Amp DC at supply voltage.
Multiple alarm channels
Provided to monitor the following: Auxiliary Relay Outputs:
5 Amp DC at supply voltage.
¾ Under/Over Generator Volts Dimensions: NOTE
240mm x 172mm x 57mm
¾ Over-current (9½’’ x 6¾’’ x 2¼’’ )
An Automatic Mains Failure version
¾ Under/Over Generator Frequency Charge Fail / Excitation Range: of the 5210 is also available (Model
0 V to 35 V 5220). This combines all the
¾ Under/Overspeed Operating Temperature Range: features of the 5210 coupled with
-30 to +70°C built-in mains monitoring and
¾ Charge Fail change-over contactor control.
Please refer to Deep Sea Electronics
¾ Emergency Stop
for details.
¾ Low oil pressure

¾ High engine temperature

¾ Fail to Stop

¾ Fail to Start

¾ Low/High DC Battery Volts

¾ Low Fuel Alarm

¾ Loss of speed sensing signal

 ENVIRONMENTAL
TELEMETRY BUILT-IN FUNCTIONS TESTING STANDARDS

The 52xx Series PC software is MS- ¾ Alternator Under/Over Volts Electromagnetic Compatibility
Windows
TM
based and allows the Warning/Shutdown BS EN 50081-2: 1992 and
operator to control the module from a EN 6100-6-4:2000 EMC
¾ Alternator Under/Over Freq.
remote location. Emission Standards for the
Warning/Shutdown
Industrial Environment
The remote operator can also view the ¾ Under/Over Speed
Instrumentation, Alarm and Event Log Warning/Shutdown EN 61000-6-2:1999 EMC Immunity
details, and the Relay and Input status. Standard for the Industrial Environment
¾ Low Oil Pressure Warning/Shutdown
Optional features ¾ High Engine Temp Vibration
The 5210 module can provide the user Warning/Shutdown BS EN 60068-2-6 Ten sweeps (up and
with full telemetry facilities via the back down) at 1 octave/minute in each of
¾ High/Low Battery Volts Warning the three major axes.
optional communications software. The
module can be either connected to the ¾ Over-current Warning/Electrical 5Hz to 8 Hz @ +/-7.5mm constant
PC using the 810 interface or via a Trip/Shutdown displacement.
suitable modem. 8Hz to 500 Hz @ 2gn constant
Remote Communications output version ¾ Adjustable crank cycle/attempts acceleration
only - RS232 or RS485 available. ¾ External remote start input (On
load/Off load) Temperature
In the event of the module detecting an Cold:
0
alarm condition, it will initiate a modem ¾ Built in Exercise Scheduler BS EN 60068-2-1-to -30 C
dial-out to the host PC informing the ¾ Magnetic Pick-up or Alternator Hot:
0
remote operator of the problem, giving speed monitoring BS EN 60068-2-2 to 70 C
identification of the module followed by
alarm event and time and date of the ¾ Event Logging of Shutdown Alarms Humidity
0
occurrence. ¾ Full Remote Control and Telemetry BS EN 2011 part 2.1 93% RH @ 40 for
Remote Communications output version (Option) 48 hours
only.
¾ Graphic Icon based LCD Display for Shock
true Multi-lingual use BS EN 60068-2-27 Three half sine
EVENT CAPTURE shocks in each of the three major axes
¾ 6 Digital inputs - Fully user
15gn amplitude. 11mS duration.
To assist in fault-finding etc., the configurable
standard module features an Event ¾ 3 Configurable relay outputs Electrical Safety
Capture facility. This records the last 15 BS EN 60950 Low Voltage
shutdown alarms, allowing the operator ¾ LCD Back-lighting for low light level Directive/Safety of information
to view the recent operating history of the operation technology equipment, including
module. ¾ System lock input electrical business equipment.
¾ SMS messaging capability with
suitable GSM Modem
Event Log:
¾ Front panel configuration of timers
and alarm trip points
CONFIGURATION
PC based configuration software allows
for fast, simple and secure configuration
of module parameters. Utilising the P810
interface to provide a safe isolated link to
the PC, changes can easily be made to
the system by authorised personnel.
Complex configurations can be saved
and loaded from disk or output to a
printer for reference. Diagnostic facilities
allow for fault finding and monitoring
during test and installation.

Alternatively selected alarm trip points

and timers can be adjusted from the front
panel buttons.
 CASE DIMENSIONS Panel cutout 220mm x 160mm ( 8.7” x 6.3”)

172mm [6 3/4"]
57mm [2 1/4"] 240mm [9 1/2"]

LOAD
L1 L2 L3 N

TYPICAL CONNECTIONS
5200 series
configuration software

Output expansion
L1 157 relay board
CT or
Earth 548 annunciator
L2
810 interface

L3

N
F2A F2A F2A

Optional Optional Optional

CT CanBus RS232 RS485
common COM H L SCR A B

39 40 41 42 43 35 36 37 38 20 21 22 9 way D 23 24 25 26 19 810 157/548

Not connected
Not connected
Not connected

MPU
17
18
internal emergency stop

5210 controller To plant supply +ve

Ground screen
at one end only
Supply for
controller
16
1 2 3 5 4 9 44 45 46 47 10 11 12 13 14 15 6 7 8
Functional
Earth
Configurable auxiliary input 2

Configurable auxiliary input 3

Configurable auxiliary input 5

Configurable auxiliary input 6

Configurable auxiliary input 1

Configurable auxiliary input 4

stop
Emergency

Configurable auxiliary output 1

Configurable auxiliary output 2

Configurable auxiliary output 3

Coolant temp. sender
Oil pressure sender

Fuel level sender

F F

These ground connections must be

Crank Fuel on the engine block and must be
Starter a sound electrical connection
motor + to the sender bodies.
Charge WL The wire to terminal 47 must not
Battery alt. be used to provide a ground
connection to any other device.

Deep Sea Electronics Plc. Deep Sea Electronics inc.

Highfield House, Hunmanby Industrial 5301 E. State St. – Suite 202
Estate, North Yorkshire. YO14 0PH. Rockford, Illinois 61108
ENGLAND U.S.A.
Tel:+44 (0)1723 890099. Phone: +1 (815) 316-8706
Fax: +44 (0)1723 893303. Fax: +1 (815) 316-8708
Email: sales@[Link] Email: dsesales@[Link]
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