MMT LAB

Spectrometer
 to check material composition of materials
 The answer can be achieve in 5 to 10 sec.
 The metals which we can have %composition are (FE BASE,AL BASE,COPPER BASE)
Samples.
 To use it we used high voltage
 The material which can have these test should be
1. Grinded
2. Surface finish
3. Easy to fit
 Spectrometer do quick analysis

Working instructions
 Never move the spectrometer from its current location.
 Only authorized person should use it
 Keep it away from dust smoke and other contaminations
 Temperature must be maintain at 25C
 Always follow the pattern
1. Purifier
2. Spectrometer
3. Computer
 Always wait for led to ON purifier to be green before starting an analysis
 Spark must be fully covered to avoid the argon gas leakage

Ultrasonic Sensor
To check defects such as
1. Blow holes
2. Cracks
To use put Greece and put on sample and check if any defects are present

Potable hardness tester

 We check it that what hardness level this material has.
 Mostly used in cites
 We used it when weight is greater than 5kg
 The components which are heavy and cannot be transfer easily we use this device for
those material
Rockwell hardness testing machine
A Rockwell hardness tester is designed to test the hardness of materials using the differential
depth method. A typical Rockwell hardness testing machine consists of a load application
feature, an indenter, a test anvil and a measuring transducer.

Types
 HRA=can bear 60kg load
 HRB=can bear 100kg load
 HRC=can bear 150kg load
1. HRA
You can use the Rockwell hardness test to test the hardness of materials. You will use the
Rockwell test to perform tests on metals ranging from thin steel all the way to harder metals like
Titanium.

2. HRB
The B-scale is used for softer materials (such as aluminum, brass, and softer steels). It
employs a hardened steel ball as the indenter and a 100kg weight to obtain a value expressed as
"HRB".

3. HRC
Application of minor load. A 'zero' position is recorded.
Gradual application` of load until the major load is reached. The maximum penetration
position is recorded.
Removal of load until the minor load is reached.
Q) How to measure hardness?
Ans) The three most commonly used are the Brinell test, the Vicker's Diamond test, and the
Rockwell test. All three methods involve indentation of the material. The hardness is calculated
by measuring the force applied and comparing this to some geometrical aspect of the indentation
such as the surface area or depth.

Brinell test
 Brinell hardness testing is typically used in testing aluminum and copper alloys (at lower
forces) and steels and cast irons at the higher force ranges.
 Load used up to 3000kg
 Steel wall used 10mm, 5mm, 2.5mm.
 Used different scales to find brinell hardness according to shape and size of components.
 Brinell hardness tests are tests carried out on certain materials to find out their resistance
to penetration by other compounds.
Vicker's test
This test consists of applying a force (also called a “load”) on the test material using a diamond
indenter, to obtain an indentation. The depth of indentation on the material gives the value of
hardness for the specimen.
The Vickers method has higher accuracy than the Brinell method and can be used to measure
softer materials, making it suitable for most applications
Used microscope to get vicker hardness

Universal testing machine

A universal testing machine (UTM), also known as a universal tester, materials testing machine
or materials test frame, is used to test the tensile strength and compressive strength of materials.
An earlier name for a tensile testing machine is a tensometer.

Working
Switch on the tester using the red colour ON/OFF button on the back panel
Open operating software (Horizon)
Select desire hardness, rockwill ,Brinell ,Vicker
Select turret position and indenter as reg hardness
Place the sample on machine table
Select hardness point by Laser light and focus the sample
Press the start button to proceed Testing
Measure hardness by pressing the measure button
Note the measured hardness and save escape

Spring tension and compression tester

 To compress sample
 To stretch the spring as well

Wire twist tester

To break by twisting the wire
Tensile load, torsion load, repeated bending number

Impact testing machine

An impact testing machine is used to determine the resistance of a material or component to a
rapid load under varying temperature conditions.
 PPBR Lab
Tensile strength testing
A tensile testing machine is a device that measures the mechanical properties of a material. A
tensile test machine uses either an electromechanical or hydraulic system to apply a tensile load
to a test piece until failure.
TENSILE STRENGTH is the measure of the force or stress required to pull something
(resistance to lengthwise stress) to the point where it breaks or before permanent deformation
results.

Potable weight tester

Portable scale is a general term used to describe any type of lab weighing scale that is easily
moved around. This generally includes lab balances that are powered by batteries instead of
being plugged in. They are used in many lab applications and can also be used in the field.

Electric oven
Place the sample in oven
Switch on the supply
Adjust the desire temperature
Switch of the power supply after attaining the required temperature

Electrical lab
Proto-max H100
Create PCB by milling in precise way

PCB multi press machine

A PCB multilayer press is a machine that can quickly prototype multi-layer PCBs. PCBs are
complex systems that process inputted data to form electronic circuits and print them on a
board. Multilayer PCBs have several advantages
 Simpler construction: No need for connectors for multiple separate PCBs
 High-quality product: Rigid testing processes during manufacturing
 Greater speed: Electrical properties in multilayer PCBs
SOLDERING PASTE MACHINE
Solder paste is used in the manufacturing of PCBs. It is a viscous semi-solid, composed of sticky
flux and metal particles. Solder paste works as an adhesive, connecting surface components to
pads on the board. It also provides electrical and thermal connection.
The most commonly used are the SAC 305 and the 63/37, since they work well on circuit boards.
The low temp is great for temperature sensitive devices or those with small components because
it is a very easy to solder to work with.

Pick AND paste machine

A pick-and-place machine, also known as a surface-mount technology (SMT) machine, is a
robotic machine that places surface-mount components onto printed circuit boards (PCBs). These
components include: Capacitors, Resistors, Integrated circuits.
Pick-and-place machines are used in the assembly of electronics. They can place components
with an accuracy of 1/10,000th of an inch. This precision can improve the performance of the
final product and reduce the number of defective products.

FGPA
It is a card in which you can make your microprocessor, image function etc.

CHEMICAL LAB
FEROUS METALS
STEEL
S.S
CAST IRON

NON-FEROUS METALS
AL ALLOY
CU ALLOY
TIN, LED
BRASS, BRONZE

SELF ANALYSIS
LAB GRADE CHEMICAL
PROCESS PLANTING CHEMICAL (CHLORID POLY ETC)
 RE-LAB
EMOSSOMETER
An emissometer is a tool that measures emissivity, which is the ability of an object to emit
infrared energy. Emissivity can range from 0 (shiny mirror) to 1.0 (blackbody). The amount of
thermal radiation emitted by an object depends on its emissivity, temperature, and wavelength.
Here are some types of emissometers:
 ET-100 Thermal Handheld Emissometer: A tool for field inspections and radiative
heat transfer applications. It measures the integrated surface reflectance at two angles of
incidence.
 ET-10: Measures emissivity values in two spectral regions: 3 to 5 and 8 to 12 microns.
 Model 205 NB and Model 205 WB Emissometers: Bench Top FT-IR based
instruments.
 kSA Emissometer: Tracks emissivity changes to determine carrier end-of-life.
 D&S Emissometer Model AE1: A special purpose instrument for measuring emittance.
The ET-100 is a handy tool for radiative heat transfer applications including field inspections. To
perform measurements the unit is placed against the surface to be tested and the trigger is pressed
to record the data.

HIGH SPEED CAMERA

Unsourced material may be challenged and removed. A high-speed camera is a device capable of
capturing moving images with exposures of less than 1/1,000 second or frame rates in excess of
250 fps. It is used for recording fast-moving objects as photographic images onto a storage
medium. Common video cameras will typically record about 24 to 40 fps, yet even low-end high
speed cameras will record 1,000 fps. The fastest high speed camera records over one billion fps.
In fact, selecting the proper fps is essential according to the application.