Understanding Stress and Strain Concepts
Understanding Stress and Strain Concepts
UNIT – I
SIMPLE STRESSES AND STRAINS
Elasticity and plasticity:
Elasticity is defined as the property which enables a material to get back to (or recover) its
original shape, after the removal of applied force.
Plasticity is defined as the property which enables a material to be deformed continuously and
permanently without rupture during the application of force.
Types of stresses and strains:
Stress: Stress is proportional to strain within its elastic limit. This law is known as Hookes law.
The material will not return to original shape if the applied stress is more than E.
P
ζ = --------- P – Load
A A- Area of the section where the load is applied.
Stresses are three types tensile, compressive, and shear stress. Moment and torsion will
produced any of these stresses.
Strain: Strain is nothing but deformation (change in length, breadth, height, diameter, therefore
area or volume) of the body or material due to load. Therefore strain is change in dimension to
the original dimension.
δL
ε = --------
L
δL– Change in length
L – Original length
Concept of Strain: if a bar is subjected to a direct load, and hence a stress the bar will change in
length. If the bar has an original length L and changes by an amount dL, the strain produce is
defined as follows:
Strain is thus, a measure of the deformation of the material and is a non dimensional Quantity i.e.
it has no units. It is simply a ratio of two quantities with the same unit.
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Since in practice, the extensions of materials under load are very very small, it is often
convenient to measure the strain in the form of strain x 10 -6 i.e. micro strain, when the symbol
used becomes m Î.
Tensile strains are positive whereas compressive strains are negative. The strain defined earlier
was known as linear strain or normal strain or the longitudinal strain now let us define the shear
strain.
Shear strain: As we know that the shear stresses acts along the surface. The action of the
stresses is to produce or being about the deformation in the body consider the distortion
produced b shear sheer stress on an element or rectangular block
This shear strain or slide is f and can be defined as the change in right angle. or The angle of
deformation g is then termed as the shear strain. Shear strain is measured in radians & hence is
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non – dimensional i.e. it has no [Link] we have two types of strain i.e. normal stress & shear
stresses.
Hook's Law :
A material is said to be elastic if it returns to its original, unloaded dimensions when load is
removed.
Modulus of elasticity : Within the elastic limits of materials i.e. within the limits in which
Hook's law applies, it has been shown that
This constant is given by the symbol E and is termed as the modulus of elasticity or Young's
modulus of elasticity
The value of Young's modulus E is generally assumed to be the same in tension or compression
and for most engineering material has high, numerical value of the order of 200 GPa
Poisson's ratio: If a bar is subjected to a longitudinal stress there will be a strain in this direction
equal to s / E . There will also be a strain in all directions at right angles to s . The final shape
being shown by the dotted lines.
It has been observed that for an elastic materials, the lateral strain is proportional to the
longitudinal strain. The ratio of the lateral strain to longitudinal strain is known as the poison's
ratio .
For most engineering materials the value of m his between 0.25 and 0.33.
If sy and sz were not present the strain in the x direction from the basic definition of Young's
modulus of Elasticity E would be equal to
Îx= sx/ E
The effects of sy and sz in x direction are given by the definition of Poisson's ratio ‘ m ' to be
equal as -m sy/ E and -m sz/ E
The negative sign indicating that if syand sz are positive i.e. tensile, these they tend to reduce the
strain in x direction thus the total linear strain is x direction is given by
In the absence of shear stresses on the faces of the elements let us say that s x , sy , sz are in fact
the principal stress. The resulting strain in the three directions would be the principal strains.
For Two dimensional strain: system, the stress in the third direction becomes zero i.e s z = 0
or s3 = 0
Hydrostatic stress : The term Hydrostatic stress is used to describe a state of tensile or
compressive stress equal in all directions within or external to a body. Hydrostatic stress causes a
change in volume of a material, which if expressed per unit of original volume gives a
volumetric strain denoted by Îv. So let us determine the expression for the volumetric strain.
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Volumetric Strain:
Then Î1 , Î2 , and Î3 are the corresponding linear strains, than the dimensions of the rectangle
becomes
( x + Î1 . x ); ( y + Î2 . y ); ( z + Î3 . z )
ALITER : Let a cuboid of material having initial sides of Length x, y and z. If under some load
system, the sides changes in length by dx, dy, and dz then the new volume ( x + dx ) ( y + dy ) ( z
+dz )
Neglecting the products of epsilon's since the strains are sufficiently small.
As we know that
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Consider a rectangular block of material OLMN as shown in the xy plane. The strains along ox
and oy are Îx and Îy , and gxy is the shearing strain.
Then it is required to find an expression for Îq, i.e the linear strain in a direction inclined at q to
OX, in terms of Îx ,Îy , gxy and q.
Let the diagonal OM be of length 'a' then ON = a cos q and OL = a sin q , and the increase in
length of those under strains are Îxacos q and Îya sin q ( i.e. strain x original length ) respectively.
If M moves to M', then the movement of M parallel to x axis is Îxacos q + gxy sin q and the
movement parallel to the y axis is Îyasin q
Thus the movement of M parallel to OM , which since the strains are small is practically
coincident with MM'. and this would be the summation of portions (1) and (2) respectively and is
equal to
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This expression is identical in form with the equation defining the direct stress on any inclined
plane q with Îx and Îy replacing sx and sy and ½ gxy replacing txy i.e. the shear stress is replaced by
half the shear strain
Shear strain: To determine the shear stain in the direction OM consider the displacement of
point P at the foot of the perpendicular from N to OM and the following expression can be
In the above expression ½ is there so as to keep the consistency with the stress relations.
Futher -ve sign in the expression occurs so as to keep the consistency of sign convention,
because OM' moves clockwise with respect to OM it is considered to be negative strain.
Plane Strain :
In xy plane three strain components may exist as can be seen from the following figures:
Therefore, a strain at any point in body can be characterized by two axial strains i.e Îx in x
direction, Îy in y - direction and gxy the shear strain.
In the case of normal strains subscripts have been used to indicate the direction of the strain,
and Îx , Îy are defined as the relative changes in length in the co-ordinate directions.
With shear strains, the single subscript notation is not practical, because such strains involves
displacements and length which are not in same [Link] symbol and subscript g xy used for
the shear strain referred to the x and y planes. The order of the subscript is
unimportant. gxy and gyx refer to the same physical quantity. However, the sign convention is
[Link] shear strain gxy is considered to be positive if it represents a decrease the angle
between the sides of an element of material lying parallel the positive x and y axes. Alternatively
we can think of positive shear strains produced by the positive shear stresses and viceversa.
TYPES OF STRESSES : Only two basic stresses exists : (1) normal stress and (2) shear stress.
Other stresses either are similar to these basic stresses or are a combination of this e.g. bending
stress is a combination tensile, compressive and shear stresses. Torsional stress, as encountered
in twisting of a shaft is a shearing stress. Let us define the normal stresses and shear stresses in
the following sections.
Normal stresses : We have defined stress as force per unit area. If the stresses are normal to the
areas concerned, then these are termed as normal stresses.
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Shear Stresses:
Let us consider now the situation, where the cross – sectional area of a block
bl of material
is subject to a distribution of forces which are parallel, rather than normal, to the area
concerned. Such forces are associated with a shearing of the material, and are referred to
as shear forces. The resulting stress is known as shear stress.
Hooke’s law:
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Hooke’s law states that whenever a material is loaded within the elastic limit, the stress is
proportional to the strain.
In the course of operation or use, all the articles and structures are subjected to the action of
external forces, which create stresses that inevitably cause deformation. To keep these stresses,
and, consequently deformation within permissible limits it is necessary to select suitable
materials for the Components of various designs and to apply the most effective heat treatment.
i.e. a Comprehensive knowledge of the chief character tics of the semi-finished metal products &
finished metal articles (such as strength, ductility, toughness etc) are essential for the purpose.
For this reason the specification of metals, used in the manufacture of various products and
structure, are based on the results of mechanical tests or we say that the mechanical tests
conducted on the specially prepared specimens (test pieces) of standard form and size on special
machines to obtained the strength, ductility and toughness characteristics of the metal.
The conditions under which the mechanical test are conducted are of three types
(1) Static: When the load is increased slowly and gradually and the metal is loaded by tension,
compression, torsion or bending.
(3) Repeated or Fatigue: (both static and impact type) . i.e. when the load repeatedly varies in
the course of test either in value or both in value and direction Now let us consider the uniaxial
tension test.
[ For application where a force comes on and off the structure a number of times, the material
cannot withstand the ultimate stress of a static tool. In such cases the ultimate strength depends
on no. of times the force is applied as the material works at a particular stress level. Experiments
one conducted to compute the number of cycles requires to break to specimen at a particular
stress when fatigue or fluctuating load is acting. Such tests are known as fatque tests ]
Uniaxial Tension Test: This test is of static type i.e. the load is increased comparatively slowly
from zero to a certain value.
There are two types of standard specimen's which are generally used for this purpose, which
have been shown below:
Specimen I:
Specimen II:
lg = gauge length i.e. length of the specimen on which we want to determine the mechanical
[Link] uniaxial tension test is carried out on tensile testing machine and the following
steps are performed to conduct this test.
(i) The ends of the specimen's are secured in the grips of the testing machine.
(ii) There is a unit for applying a load to the specimen with a hydraulic or mechanical drive.
(iii) There must be a some recording device by which you should be able to measure the final
output in the form of Load or stress. So the testing machines are often equipped with the
pendulum type lever, pressure gauge and hydraulic capsule and the stress Vs strain diagram is
plotted which has the following shape.
A typical tensile test curve for the mild steel has been shown below
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Stresses are usually computed on the basis of the original area of the specimen; such stresses are
often referred to as conventional or nominal stresses.
Since when a material is subjected to a uniaxial load, some contraction or expansion always
takes place. Thus, dividing the applied force by the corresponding actual area of the specimen at
the same instant gives the so called true stress.
(A) So it is evident form the graph that the strain is proportional to strain or elongation is
proportional to the load giving a [Link] relationship. This law of proportionality is valid upto a
point A. or we can say that point A is some ultimate point when the linear nature of the graph
ceases or there is a deviation from the linear nature. This point is known as the limit of
proportionality or the proportionality limit.
(B) For a short period beyond the point A, the material may still be elastic in the sense that the
deformations are completely recovered when the load is removed. The limiting point B is termed
as Elastic Limit .
(C) and (D) - Beyond the elastic limit plastic deformation occurs and strains are not totally
recoverable. There will be thus permanent deformation or permanent set when load is removed.
These two points are termed as upper and lower yield points respectively. The stress at the yield
point is called the yield strength.
A study a stress – strain diagrams shows that the yield point is so near the proportional limit that
for most purpose the two may be taken as one. However, it is much easier to locate the former.
For material which do not posses a well define yield points, In order to find the yield point or
yield strength, an offset method is applied.
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In this method a line is drawn parallel to the straight line portion of initial stress diagram by off
setting this by an amount equal to 0.2% of the strain as shown as below and this happens
especially for the low carbon steel.
(E) A further increase in the load will cause marked deformation in the whole volume of the
metal. The maximum load which the specimen can with stand without failure is called the load at
the ultimate strength.
The highest point ‘E' of the diagram corresponds to the ultimate strength of a material.
su = Stress which the specimen can with stand without failure & is known as Ultimate Strength
or Tensile Strength.
(F) Beyond point E, the bar begins to forms neck. The load falling from the maximum until
fracture occurs at F.
[ Beyond point E, the cross-sectional area of the specimen begins to reduce rapidly over a
relatively small length of bar and the bar is said to form a neck. This necking takes place whilst
the load reduces, and fracture of the bar finally occurs at point F ]
Note: Owing to large reduction in area produced by the necking process the actual stress at
fracture is often greater than the above value. Since the designers are interested in maximum
loads which can be carried by the complete cross section, hence the stress at fracture is seldom of
any practical value.
Factor of safety:
Factor of safety can be defined as the ratio of ultimate strength to the design strength. It is a
constant factor that is considered for designing of machine components or structure beyond its
working strength. F.O.S. is taken generally around 1.5 to 3
Let us establish a relation among the elastic constants E,G and u. Consider a cube of material of
side ‘a' subjected to the action of the shear and complementary shear stresses as shown in the
figure and producing the strained shape as shown in the figure below.
Assuming that the strains are small and the angle A C B may be taken as 45 0.
Since angle between OA and OB is very small hence OA @ OB therefore BC, is the change in
the length of the diagonal OA
Now this shear stress system is equivalent or can be replaced by a system of direct stresses at
450 as shown below. One set will be compressive, the other tensile, and both will be equal in
value to the applied shear strain.
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Thus, for the direct state of stress system which applies along the diagonals:
We have introduced a total of four elastic constants, i.e E, G, K and g. It turns out that not all of
these are independent of the others. Infact given any two of then, the other two can be found.
When g = 0.5 Value of k is infinite, rather than a zero value of E and volumetric strain is zero,
or in other words, the material is incompressible.
Consider a cube subjected to three equal stresses s as shown in the figure below
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The total strain in one direction or along one edge due to the application of hydrostatic stress or
volumetric stress s is given as
The relationship between E, G and K can be easily determained by eliminating u from the
already derived relations
E = 2 G ( 1 + u ) and E = 3 K ( 1 - u )
For a prismatic bar loaded in tension by an axial force P, the elongation of the bar can be
determined as
Suppose the bar is loaded at one or more intermediate positions, then equation (1) can be readily
adapted to handle this situation, i.e. we can determine the axial force in each part of the bar i.e.
parts AB, BC, CD, and calculate the elongation or shortening of each part separately, finally,
these changes in lengths can be added algebraically to obtain the total charge in length of the
entire bar.
When either the axial force or the cross – sectional area varies continuosly along the axis of the
bar, then equation (1) is no longer suitable. Instead, the elongation can be found by considering a
deferential element of a bar and then the equation (1) becomes
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i.e. the axial force Pxand area of the cross – section Ax must be expressed as functions of x. If the
expressions for Pxand Ax are not too complicated, the integral can be evaluated analytically,
otherwise Numerical methods or techniques can be used to evaluate these integrals.
Consider a bar of varying cross section subjected to a tensile force P as shown below.
Let
then
Stress, s = p / a
If E = Young's modulus of bar then the strain at the section XX can be calculated
Î=s/E
Now let us for example take a case when the bar tapers uniformly from d at x = 0 to D at x = l
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In order to compute the value of diameter of a bar at a chosen location let us determine the value
of dimension k, from similar triangles
or = d + 2k
A composite bar made of two bars of different materials rigidly fixed together so that
both bars strain together under external load.
Since strains in the two bars are same, the stresses in the two bars depend on their Young's
modulus of elasticity.
Compound bars subjected to Temp. Change : Ordinary materials expand when heated and
contract when cooled, hence , an increase in temperature produce a positive thermal strain.
Thermal strains usually are reversible in a sense that the member returns to its original shape
when the temperature return to its original value. However, there here are some materials which
do not behave in this manner. These metals differs from ordinary materials in a sence that the
strains are related non linearly to temperature and some times are irreversible .when a material is
subjected to a change in temp. is a length will change by an amount.
dt = a .L.t
L = original Length
t = temp. change
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If however, the free expansion of the material is prevented by some external force, then a stress
is set up in the material. They stress is equal in magnitude to that which would be produced in
the bar by initially allowing the bar to its free length and then applying sufficient force to return
the bar to its original length.
Change in Length = a L t
Therefore, strain = a L t / L
=at
Therefore ,the stress generated in the material by the application of sufficient force to remove
this strain
= strain x E
or Stress = E a t
Consider now a compound bar constructed from two different materials rigidly joined together,
for simplicity.
Let us consider that the materials in this case are steel and brass.
If we have both applied stresses and a temp. change, thermal strains may be added to those given
by generalized hook's law equation –e.g.
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While the normal strains a body are affected by changes in temperatures, shear strains are not.
Because if the temp. of any block or element changes, then its size changes not its shape
therefore shear strains do not change.
In general, the coefficients of expansion of the two materials forming the compound bar will be
different so that as the temp. rises each material will attempt to expand by different amounts.
Figure below shows the positions to which the individual materials will expand if they are
completely free to expand (i.e not joined rigidly together as a compound bar). The extension of
any Length L is given by a L t
In general, changes in lengths due to thermal strains may be calculated form equation d t = a Lt,
provided that the members are able to expand or contract freely, a situation that exists in
statically determinates structures. As a consequence no stresses are generated in a statically
determinate structure when one or more members undergo a uniform temperature change. If in a
structure (or a compound bar), the free expansion or contraction is not allowed then the member
becomes s statically indeterminate, which is just being discussed as an example of the compound
bar and thermal stresses would be generated.
= aB.L. t - as .L .t
= ( aB - as ).L .t
Since in this case the coefficient of expansion of the brass aB is greater then that for the steel as.
the initial lengths L of the two materials are assumed equal.
If the two materials are now rigidly joined as a compound bar and subjected to the same temp.
rise, each materials will attempt to expand to its free length position but each will be affected by
the movement of the other. The higher coefficient of expansion material (brass) will therefore,
seek to pull the steel up to its free length position and conversely, the lower coefficient of
expansion martial (steel) will try to hold the brass back. In practice a compromised is reached,
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the compound bar extending to the position shown in fig (c), resulting in an effective
compression of the brass from its free length position and an effective extension of steel from its
free length position.
Elastic constants:
Strain Energy
Strain Energy of the member is defined as the internal work done in defoming the body by the
action of externally applied forces. This energy in elastic bodies is known as elastic strain
energy :
Fig .1
Let as consider an infinitesimal element of dimensions as shown in Fig .1. Let the element be
subjected to normal stress sx.
where
dydz = Area of the element due to the application of forces, the element deforms to an amount
= Îx dx
Assuming the element material to be as linearly elastic the stress is directly proportional to strain
as shown in Fig . 2.
Fig .2
From Fig .2 the force that acts on the element increases linearly from zero until it attains its full
value.
= ½ sx. dydz . Îx . dx
For a perfectly elastic body the above work done is the internal strain energy “du”.
where dv = dxdydz
The equation (4) represents the strain energy in elastic body per unit volume of the material its
strain energy – density ‘uo' .
In the case of a rod of uniform cross – section subjected at its ends an equal and opposite forces
of magnitude P as shown in the Fig .3.
Fig .3
Modulus of resilience :
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Fig .4
Suppose ‘ sx‘ in strain energy equation is put equal to sy i.e. the stress at proportional limit or
yield point. The resulting strain energy gives an index of the materials ability to store or absorb
energy without permanent deformation
So
The quantity resulting from the above equation is called the Modulus of resilience
The modulus of resilience is equal to the area under the straight line portion ‘OY' of the stress –
strain diagram as shown in Fig .4 and represents the energy per unit volume that the material can
absorb without yielding. Hence this is used to differentiate materials for applications where
energy must be absorbed by members.
Modulus of Toughness :
Fig .5
Suppose ‘Î' [strain] in strain energy expression is replaced by ÎR strain at rupture, the resulting
strain energy density is called modulus of toughness
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From the stress – strain diagram, the area under the complete curve gives the measure of
modules of toughness. It is the materials.
Ability to absorb energy upto fracture. It is clear that the toughness of a material is related to its
ductility as well as to its ultimate strength and that the capacity of a structure to withstand an
impact Load depends upon the toughness of the material used.
ILLUSTRATIVE PROBLEMS
1. Three round bars having the same length ‘L' but different shapes are shown in fig below.
The first bar has a diameter‘d’ over its entire length, the second had this diameter over
one – fourth of its length, and the third has this diameter over one eighth of its length. All
three bars are subjected to the same load P. Compare the amounts of strain energy stored
in the bars, assuming the linear elastic behavior.
Solution :
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From the above results it may be observed that the strain energy decreases as the volume of the
bar increases.
2. Suppose a rod AB must acquire an elastic strain energy of 13.6 N.m using E = 200 GPa.
Determine the required yield strength of steel. If the factor of safety w.r.t. permanent
deformation is equal to 5.
Solution :
Factor of safety = 5
Yield Strength :
As we know that the modulus of resilience is equal to the strain energy density when maximum
stress is equal to sx .
It is important to note that, since energy loads are not linearly related to the stress they produce,
factor of safety associated with energy loads should be applied to the energy loads and not to the
stresses.
Fig .6
Let
From the simple bending theory, the normal stress due to bending alone is expressed as.
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ILLUSTRATIVE PROBLEMS
1. Determine the strain energy of a prismatic cantilever beam as shown in the figure by
taking into account only the effect of the normal stresses.