EnVision
e-Learning & Universal Simulation
Sulfur Recovery Simulation and Tutorial
A self-paced MultiMedia based Tutorial/CBT and real-time
dynamic simulation of a Sulfur Recovery Unit.
Tutorial/CBT:
This interactive tutorial provides an Overview, Fundamental
Principles, and Control and Operating Principles for a Claus
Process used in Sulfur Recovery Unit ( SRU ) using Voice,
Video, Animation and Graphics.
Overview • Sour Water
• Introduction Stripper Condenser
• Importance of SRU Temperature
• Process Overview • Air Flow Control
SRU Components • Claus Burner
• Amine Stripper Temperature
• Sour Water Stripper • Catalytic Reactor
• Thermal Reaction Temperature
Furnace • Sulfur Condenser
Startup Operation Shutdown Operation
• Waste Heat Boiler Temperature
• Introduction • Introduction
• Sulfur Condensers • Reheater Temperature
• Pre-Startup Check • Shutdown of Sour
• Catalytic Reactors Troubleshooting • Purge and Warm-up of Water Stripping Unit
Principles of SRU • Hydrocarbons Claus Unit • Shutdown of Amine
• Absorption and Carryover • Warm Up of Amine Unit
Regeneration of Amine • Amine Stripper Unit • Shutdown of Claus
• Claus Reactions Flooding • Introduction of Rich- Unit
• Ammonia Destruction • Amine Losses Amine to Amine Unit
• Sulfur Condensation • Excessive Water in Gas • Introduction of Amine
Key Controlled and to Claus Unit Acid Gas to Claus Unit
Operating Variables • Combustion Air Flow • Warm up of Sour
• Reboiler Steam to Feed Problems Water Stripping Unit
Ratio • Degradation of • Introduction of Sour
• Amine Stripper Catalyst Activity Water to Sour Water
Pressure • Plugged Sulfur Seal Stripping Unit
• Amine Strength Legs • Introduction of Sour
• Sour Water Stripper • Sulfur Fires Water Gas to Claus
Pressure Unit
• Tutorial has a built-in Quiz and comes with a Learning Management System (LMS) called TutAdmin. The LMS allows
an instructor to register trainees and monitor their performance and Quiz scores
• Tutorial is available as a Standalone or Web based application
• Available in English, Chinese, Danish, Dutch, French, German, Spanish and Swedish
GSE Systems
[Link]/EnVision
EnVision Sulfur Recovery Simulation and Tutorial
Simulation
GSE’s EnVision simulation is a real-time dynamic process
simulation program used for Operator Training. It is
based upon a rigorous and High-Fidelity mathematical
process model to provide a realistic dynamic response
of a process unit.
The Simulator allows a Trainee to Practice:
• Startup and Shutdown Operations
• Normal Operations
• Emergency Shutdown Operation
• Control Exercises
• Troubleshoot and practice recovery from Equipment,
Instrument, and Control Valve Malfunctions
Major Equipment:
• Rich Amine Flash Drum
• Amine Stripper
• Sour Water Stripper
• Thermal Reactor Air Blowers
• Air Blower Turbine
• Claus Burner
• Thermal Reaction Furnace
• Catalytic Reactor Reheaters
• Catalytic Reactors
• Sulfur Condensers
• Sulfur Seal Legs and Sulfur Pit
• Tail Gas Treating Unit ( Simplified )
• Incinerator
Key Operating Variables:
• Amine Mole Loading: 0.6 Mole/Mole
• Amine Acid Gas Feed: 5.9 KNM3/H ( 211 MSCFH)
• Sour Water Gas Feed: 2.8 KNM3/H ( 100 MSCFH)
• Reactor Air Flow: 17.5 KNM3/H ( 618 MSCFH)
• Reaction Temperature
• Thermal Reaction: 1200 C (2190 F )
• Catalytic Reaction: 210 C ( 430 F )
• Sulfur Production Rate: 215 T/D
• Sulfur Conversion: 98.5 %
• Simulation comes with a Learning Management System (LMS) called SimAdmin that allows an instructor to register
trainees and monitor their performance
• Simulation is available as Standalone (Single or Dual Monitor) and Instructor-Trainee versions
EnVision
EnVision™ is a trademark of GSE Systems, Inc. All other trademarks are the property of
their respective owners. The information in this literature is subject to change without
notice and is not to be construed as a warranty. GSE Systems, Inc. T: +1 410.970.7800
1332 Londontown Boulevard, T: 800.638.7912 (U.S. only)
[Link] 06/16
Suite 200, Sykesville, Maryland F: +1 410.970.7997
21784 USA E: envisioninfo@[Link]
[Link]