EXHAUST SYSTEM [L3 WITH TC]
01-158 EXHAUST SYSTEM [L3 WITH TC]
EXHAUST SYSTEM INSPECTION WU-TWC Insulator Removal Note ... . 01-158-4
[L3 WITH TCl .................... 01-158-1 Exhaust Manifold Installation Note ... . 01-158-5
EXHAUST SYSTEM WU-TWC Installation Note ......•.. • 01-158-5
REMOVAUINSTALLATION Seal Ring (WU-TWC Side)
[L3 WITH Tel .................... 01-158-1 Installation Note •......•........ . 01-158-5 •
Exhaust System Insulator TWC Installation Note ............. . 01-158-6 • :
Removal/installation Note ..•...... 01-158-3 Seal Ring (TWC Side)
Seal Ring Removal Note ........... 01-158-4 Installation Note ................ . 01-158-6
Exhaust Manifold Upper Insulator Presilencer Installation Note ...•.... . 01-158-7
Removal Note .......•.......... 01-158-4
EXHAUST SYSTEM INSPECTION [L3 WITH TCl
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1. Start the engine and inspect each exhaust system component for exhaust gas leakage .
• If there is leakage, repair or replace if necessary. (See 01-15B-1 EXHAUST SYSTEM REMOVAU
INSTALLATION [L3 WITH TC].)
EXHAUST SYSTEM REMOVAUINSTALLATION [L3 WITH TCl
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Warning
• A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they
are cool before removing the exhaust system.
1. Remove the battery cover. (See 01-17B-2 BATTERY REMOVAUINSTALLATION [L3 WITH TC].)
2. Disconnect the negative battery cable. (See 01-17B-2 BATTERY REMOVAUINSTALLATION [L3 WITH TC].)
3. Remove in the order indicated in the table.
4. Remove the exhaust system insulator. (See 01-15B-3 Exhaust System Insulator Removal/installation Note.)
5. Install in the reverse order of removal.
01-158-1
EXHAUST SYSTEM [L3 WITH TC]
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,1
8-10 N· m
{82-101 kgf· cm,\
71-88 in- ibf} .4'\ it
a
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29-54 I:'~-?J'
®-----1t: ,r
{3.0-5.5, 22-39} ,- ~
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38-51
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•
{3.9-5.2, raw
29-37}....
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{3.9-5.2,~
29-37}
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29-37} {3.0-5.5, 22-39}
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1 1
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18-26
{1.9-2.6,
14-19}
N· m {kgf· m, ft· Ibf}
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1 Main silencer 6 Seal ring (WU-TWC side)
2 Tunnel member (See 01-158-4 Seal Ring Removal Note.)
(See 01-158-5 Seal Ring (WU-TWC Side)
3 Presilencer
Installation Note.}
(See 01-158-7 Presilencer Installation Note.)
7 H02S
4 Seal ring (TWC side) (See 01-408-31 HEATED OXYGEN SENSOR
(See 01-158-4 Seal Ring Removal Note.) (H02S) REMOVAUINSTALLATION [L3 WITH TCn
(See 01-158-6 Seal Ring (TWC Side) Installation
Note.} 8 AlF sensor
(See 01-408-29 AIR FUEL RATIO (AlF) SENSOR
5 TWC
REMOVAUINSTALLATION [L3 WITH TCl)
(See 01-158-6 TWC Installation Note.)
01-158-2
EXHAUST SYSTEM [L3 WITH TC]
9 Exhaust manifold upper insulator 14 WU-TWC
(See 01-15B-4 Exhaust Manifold Upper Insulator (See 01-15B-5 WU-TWC Installation Note.)
Removal Note.) 15 Turbocharger
10 WU-TWC insulator (See 01-13B-4INTAKE-AIR SYSTEM REMOVAU
(See 01-15B-4 WU-TWC Insulator Removal Note.) INSTALLATION [L3 WITH TC].)
11 Exhaust manifold lower insulator 16 Exhaust manifold
•
12 WU-TWC bracket (See 01-15B-5 Exhaust Manifold Installation Note.)
13 Insulator 17 Exhaust manifold gasket
Exhaust System Insulator Removal/installation Note
1. Remove the exhaust system insulator in the order shown in the figure.
2. Install in the reverse order of removal.
RIVET
..
FRONT ~ "
RIVET
CAP
RIVET
CAP FASTENER SCREW
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1 Insulator (rear No.1) 3 Insulator (rear No.3)
(See 01-15B-4 Insulator (Rear No.1, No.2, No.3) (See 01-15B-4Insulator (Rear No.1, No.2, No.3)
Removal Note.) Removal Note.)
2 Insulator (rear No.2) 4 Insulator (middle No.1)
(See 01-15B-4Insulator (Rear No.1, No.2, No.3) 5 Insulator (middle No.2)
Removal Note.)
6 Insulator (front)
(See 01-15B-4 Insulator (Front) Removal Note.)
01-158-3
EXHAUST SYSTEM [L3 WITH TC]
Insulator (Rear No.1, No.2, No.3) Removal Note
Note
• The insulator (rear No.1, No.2, No.3) are installed using rivets.
1. Push out the mandrel using a hammer and punch
(2-2.8 mm {0.08-0.11 in} diameter).
2. Remove the flange using a drill (5 mm {0.20 in}
drill bit).
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DRILL
LJ D
r-----~ ~I----~
I
FLANGE
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Insulator (Front) Removal Note
1. Remove the tunnel member (front).
2. Remove the insulator (front).
Seal Ring Removal Note
1. Remove the seal ring using a flathead screwdriver
being careful not to damage the pipe.
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Exhaust Manifold Upper Insulator Removal Note
1. Remove the charge air cooler cover. (See 01-138-4 INTAKE-AIR SYSTEM REMOVAUINSTALLATION [L3
WITH TCl.)
2. Remove the charge air cooler. (See 01-138-4 INTAKE-AIR SYSTEM REMOVAUINSTALLATION [L3 WITH
TCl.)
3. Remove the charge air cooler bracket. (See 01-138-4 INTAKE-AIR SYSTEM REMOVAUINSTALLATION [L3
WITH TCl.)
4. Remove the exhaust manifold upper insulator.
WU-TWC Insulator Removal Note
1. Remove the turbocharger insulator. (See 01-138-4 INTAKE-AIR SYSTEM REMOVAUINSTALLATION [L3
WITH TCl.)
2. Remove the WU-TWC insulator.
01-158-4
EXHAUST SYSTEM [L3 WITH Te]
Exhaust Manifold Installation Note
1. Tighten the exhaust manifold installation nuts in
the order shown. ®
Tightening torque
43-64 N·m {4.4-6.5 kgf.m, 32-47 [Link]}
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•
WU-TWC Installation Note
1. Temporarily tighten No.1 shown in the figure.
2. Temporarily tighten No.2 shown in the figure.
3. Temporarily tighten No.3 shown in the figure.
4. Completely tighten No.1 shown in the figure.
Tightening torque
38-51 N·m {3.9-5.2 kgf.m, 29-37 [Link]} 38-51 N· m
{3.9-5.2 kgf· m,
5. Completely tighten No.2 shown in the figure. It ~~~ 29-37 ft· Ibf}
~
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Tightening torque
38-51 N·m {3.9-5.2 kgf·m, 29-37 [Link]} 2
3 38-51 N· m
{3.9-5.2 kgf· m,
6. Completely tighten NO.3 shown in the figure. 29-37 ft· Ibf}
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Tightening torque
38-51 N·m {3.9-5.2 kgf·m, 29-37 [Link]}
Seal Ring (WU-TWC Side) Installation Note
Caution
• If installation is performed without using the SST, the seal ring will be damaged and deformed,
resulting in an incorrect installation. Always use the SST to install the seal ring.
1. Temporarily install the seal ring to the pipe so that
the seal ring is even with the flange.
SEAL RING--7.-f~
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2. Install the SST to the seal ring so that the SST is
even with the flange.
IPA'I,·lml.
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01-158-5
EXHAUST SYSTEM [L3 WITH TC]
3. Press in the seal ring by tapping the SST using a
~I~
plastic hammer until the seal ring contacts the
flange.
\ .~ §-Y FLANGE
I ~
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TWC Installation Note
1. Spray carbon remover (T86601 or equivalent) on FLARED SECTION
the flared section of the exhaust pipe.
2. Remove the carbon adhering to the flared section
shown in the figure using a nylon brush or
sandpaper (No. 400 or equivalent).
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Seal Ring (TWC Side) Installation Note
Caution
• If installation is performed without using the SST, the seal ring will be damaged and deformed,
resulting in an incorrect installation. Always use the SST to install the seal ring.
1. Temporarily install the seal ring to the pipe so that
the seal ring is even with the flange.
SEAL RING---::---7:7-
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2. Install the SST to the seal ring so that the SST is
even with the flange.
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01-158-6
EXHAUST SYSTEM [L3 WITH TC]
3. Press in the seal ring by tapping the SST using a
plastic hammer until the seal ring contacts the
flange.
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•
Presilencer Installation Note
1. Spray carbon remover (TB6601 or equivalent) on FLARED SECTION
the flared section of the exhaust pipe.
2. Remove the carbon adhering to the flared section
shown in the figure using a nylon brush or
sandpaper (No. 400 or equivalent).
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01-158-7