Industrial Electrical Systems Overview
Industrial Electrical Systems Overview
Switchgear
Transformer
Earthings System
Protection of Surge
Industrial 4.0
Safety
1. Main Incoming ( Medium Voltage )
• What is the Medium Voltage?
Medium Voltage is ≥1.1kV to ≤36kV
• What type of materials use in MV system?
Medium Voltage Cable , Medium Voltage Circuit Breaker ,Medium Voltage Drive,
Medium Voltage Motor & Medium Voltage Accessories
Medium voltage cable characteristics and composition
1. CONDUCTOR
2. INTERNAL SEMICONDUCTOR SCREEN
3. INSULATION
4. EXTERNAL SEMICONDUCTOR
5. METAL SCREEN
6. PROTECTION AGAINST WATER (ONLY -OL AND -2OL TYPE CABLES)
7. INNER SHEATH (ONLY FOR ARMOURED CABLES)
8. ARMOUR (ONLY FOR ARMOURED CABLES)
9. OUTER SHEATH
Oil Gas(SF6)
Air Vacuum
Oil Type Transformer (With On/Off Load Tap Changer) Presented by Saw Yan Naing Ko
Power Status of Myanmar
• Line-Line voltage is same as phase voltage. • The zigzag winding provides an easy path for in-phase
• Line current is 3 phase current. currents but does not allow the flow of currents that are
120° out of phase with each other.
• Power is given by 3 VL-LI Lcos or 3VphIphcos.
• A zigzag transformer is more effective for grounding
purposes because it has less internal winding impedance
going to the ground than when using a wye-type
transformer.
• Y - ( Star - Delta)
• - Y ( Delta - Star)
• - ( Delta - Delta)
• Y – Z ( Star - Zigzag)
• - Z ( Delta - Zigzag)
Equipment earthing
Equipment earthing serves a purpose of electrical safety in an electrical fault. Its main purpose is to prevent equipment damage and the
risk of an electric shock. This type of earthing is not an earth connection, technically speaking. When current flows from a line
conductor to an earth wire, as is the case when a line conductor makes contact with an earthed surface in a Class I appliance, an
automatic disconnection of supply (ADS) device such as a circuit breaker or a RCD will automatically open the circuit to clear the
fault.
Functional earthing
Functional earthing serves a purpose other than electrical [Link] purposes include electromagnetic interference (EMI) filtering
in an EMI filter, and the use of the Earth as a return path in a single-wire earth return distribution system.
TN-C TN-C-S
[Link] System
TT IT TN-S TN-C TN-C-S
Earth fault loop impedance High Highest Low Low Low
RCD preferred? Yes Yes Optional No Optional
Need earth electrode at site? Yes Yes No No Optional
PE conductor cost Low Low Highest Least High
Risk of broken PEN-conductor No No High Highest High
Safety Safe Less Safe Safest Least Safe Safe
Electromagnetic interference Least Least Low High Low
Safety risks High loop impedance (step voltages) Double fault, overvoltage Broken PEN Broken PEN
Advantages Safe and reliable Continuity of operation, cost Safest Cost Safety and cost
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Breaker
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Lamp
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Light
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Module
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Compartment
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Clearance
A Form 1 Panel has no internal separation among busbar, switchgear and outgoing Cable Terminations.
All functional units are installed in one central section to provide protection against contact with any internal live parts.
Busbar and Switchgear: Bus bars are not separated from the Switchgear units,
Busbar and Termination: Bus bars are not separated from any incoming or outgoing terminations.
Switchgear and Switchgear units: Switchgear units are not separated from each other.
Switchgear and Termination: Switchgear units are not separated from any incoming or outgoing termination.
Termination and Termination: Incoming and outgoing terminals are not separated from each other
CLASSIFICATION OF FORM 4B
TYPE Busbar Separation Termination Location Cable Gland
FORM 4B PVC sleeving, wrapping Common Gland
Termination is within the same compartment as the functional unit.
TYPE-1 or coating. Plate
FORM 4B Common Gland
Rigid Barriers Termination is within the same compartment as the functional unit.
TYPE-2 Plate
FORM 4B Individual Gland
Rigid Barriers Termination is within the same compartment as the functional unit.
TYPE-3 Plate
FORM 4B PVC sleeving, wrapping Common Gland
Terminals are external to the functional unit and separated by insulated coverings, e.g. PVC Boots
TYPE-4 or coating. Plate
FORM 4B Common Gland
Rigid Barriers Terminals are external to the functional unit and separated by insulated coverings, e.g. PVC Boots
TYPE-5 Plate
FORM 4B Terminals are external to the functional unit compartment and enclosed in their own compartment by means of rigid barriers or Common Gland
Rigid Barriers
TYPE-6 partitions Plate
FORM 4B Terminals are external to the functional unit compartment and enclosed in their own compartment by means of rigid barriers or Individual Gland
Rigid Barriers
TYPE-7 partitions complete with integral glanding facility Plate
Presented by Saw Yan Naing Ko
Panel [Link] switch Board(MSB) & DB
Des: Advantage:
Simple Design and Less Space Required.
Electrical Safety:
Less due to No separation between live parts.
This form construction is rarely used.
Form 1 Cost:
Less Cost
Application:
For small, low power switchboards.
There are several advantages to segregating functional units and busbars.
This model allows circuit breakers to be reset when the switchboard is live because the operator is not exposed to a live busbar.
Electrical Safety:
More than Form-1 due to separation between live parts (Busbar and Switchgear).
Form 2 Cost:
More Costly than Form-1
Application:
For small, low power switchboards.
The advantages include safety, ease of maintenance and reliability because it’s possible to isolate and perform maintenance on each starter without having to power down the whole
switchboard.
Serious faults within a starter are also more likely to be contained within a cubicle meaning adjacent starters are unaffected and can operate normally.
Electrical Safety:
More reliable and safer than Form-2 due to separation between live parts (Busbar and Switchgear, Switchgear and Switchgear).
Cost:
Form 3
All these advantages come at a cost as a Form 3 board is significantly bigger and more expensive than a Form 1 or 2 board.
Application:
Form 3 segregation is typically used for Big projects and larger operations that have a greater number of loads, motors and critical processes.
They are utilised when safety, reliability and limited downtime are crucial
The main advantage of this model is the ability to safely connect and disconnect outgoing cables while the rest of the switchboard remains in operation.
In Large Panel access is required for inspection, to reset an auxiliary function. If the point of isolation and termination are each in their own individual box this can be deemed safer than if
all the devices and connections are behind a single door
Electrical Safety:
More reliable and safer than Form-4 due to separation between live parts (Busbar and Switchgear, Switchgear and Switchgear, Termination and Termination).
Due to internal segregation is to limit the effects on adjacent circuits if something goes wrong. An external fault should cause a device to trip but this must not have any effect on any other
Form 4
circuits.
Cost:
Form 4 board is significantly bigger and more expensive than a Form 3 board.
Applications:
used in hospitals or for critical industrial processes.
SWITCHGEAR–TERMIANTION NO NO NO YES
TERMIANATION–TERMIANTION NO NO NO YES
Type of Protections
Long Time Delay Short Time Pick Up and Delay Continuous Amps
The distribution system is the part of an electric system after the transmission system that is dedicated to
delivering electric energy to an end-user.
Power tap off can be done from the single system installed.. Incase the load changes we have to just replace the
Not possible. Additional cables to be laid till the particular floor.
Tap off boxes of higher rating.
II Voltage Drop :
The voltage drop of bustrunking is less as compared to cables. The voltage drop is more in cables.
III Structure :
Example for 3200A(Cu) dimensions : 151(w)x340(h) and light in weight Cables and its structure 700mm wide i.e., cable tray etc. is very heavy and occupies more space.
Total run is made up of multiple element which are joint together. Thus making the complete system maintenance
As single length of multiple cables are installed, making it maintenance nonfriendly.
friendly.
Easy retrofitting of the element is possible in case the location and consumer load Easy retrofitting of the element is not possible in case the location and consumer load
Totally enclosed, cannot be tampered. Fit and forget system2 Insulation can wear off with time. Can get damaged by rodents. Has to maintained on regular basis.
IV Degree of Protection :
IP-54 for plug in type, IP55, 65 for feeder No protection as such
Special protection is to be taken for installation in OUTDOOR area. Special protection is to be taken for installation in OUTDOOR area.
V Enclosure :
It consists of busbars in a protective enclosure, including straight lengths, fittings, devices and accessories. Cables are simply insulated with multiple layers of PVC.
High Short circuit strength & high fire protection Low Short circuit strength & low fire protection
VI Termination :
Direct termination through busbars The method for cable termination is very cumbersome.
Termination is simple and easy. Additional supports are required to hold the cables inside the panel.
Have a highly compact structure and can be bent up to 90 degree. Cables are generally installed in bundles & with such a cross section that they can not be bent tightly.
It is necessary to protect each cable individually with a fuse and when laying the cables in bundles
When sizing busbars the designer only needs to make calculations on a single riser which
it is necessary to anchor them properly so that they can withstand the electrodynamic forces
reduces design time and costs.
generated in the event of a short ckt. So, the designers have to spend more time on calculations.
No additional supports are required. Heavy labor is required to lay the cables
No extra holes/cutouts are required. Holes to be made in the gland plate for fixing cable glands
No cable tray is required, supported on ceiling / wall. Cable tray or the digging of the trench is required to lay the cables
No special tools are required. Special tool are required for crimping the cable lugs
Limits depend on the laying method and cable accumulation. The derating factor must be
Design verified switchgear assembly, limits from manufacturer’s catalogue
determined / calculated
IX Halogen Free :
Principally free from halogen. PVC cables are not free from halogen. Halogen-free cables are very expensive.
X Damage by rodents :
Busbar systems cannot be damaged by various rodents, which prevents the steel casing. Cables can be damaged by various rodents.
[Link] Energy & Energy in Industrial
China 4,715.70 79.00% 1.80% 0.20% 81.20% 14.80% 2.20% 17.00% 1.80%
United States 4,326.60 43.30% 24.20% 0.90% 68.60% 7.40% 4.80% 12.20% 19.20%
India 1,598 51.70% 6.30% 1.80% 59.80% 13.10% 25.40% 38.50% 1.70%
Russia 1,053.00 15.50% 49.30% 2.60% 67.40% 15.70% 0.10% 15.80% 16.40%
Japan 1,042.70 27.00% 35.90% 10.10% 73.00% 8.00% 4.20% 12.20% 9.80%
Canada 636.9 12.00% 9.80% 1.00% 22.80% 59.00% 3.30% 62.30% 14.70%
Germany 602.4 45.10% 13.90% 1.10% 60.10% 2.90% 17.60% 20.50% 17.90%
Brazil 588 4.70% 13.70% 5.00% 23.40% 61.80% 14.80% 76.40% 2.60%
France 556.9 3.10% 4.80% 0.60% 8.50% 8.00% 3.60% 11.60% 79.40%
South Korea 520.1 43.20% 22.30% 3.20% 68.70% 0.90% 0.60% 1.50% 29.80%
United Kingdom 364.9 0% 38% 1.00% 39.00% 1.60% 40.30% 41.90% 19.10%
Italy 300.6 16.70% 48.10% 6.60% 71.40% 15.20% 12.40% 27.60% 0.00%
Mexico 295.8 11.50% 52.80% 16.40% 80.70% 12.30% 3.60% 15.90% 3.40%
Spain 289 15.50% 29.20% 5.10% 50.20% 10.60% 19.20% 29.80% 20.00%
South Africa 259.6 93.80% 0.00% 0.10% 93.80% 0.80% 0.20% 1.00% 5.20%
Australia 252.6 68.60% 19.70% 1.60% 89.90% 6.60% 3.50% 10.10% 0.00%
Turkey 252 30.20% 47.90% 0.90% 79.00% 16.10% 4.90% 21.00% 0.00%
Saudi Arabia 250.1 0.00% 52.80% 47.20% 100.00% 0.00% 0.00% 0.00% 0.00%
Iran 239.7 0.20% 66.80% 27.80% 94.80% 5.00% 0.10% 5.10% 0.10%
Ukraine 194.9 38.20% 9.50% 0.30% 48.00% 5.60% 0.10% 5.70% 46.30%
Energy in Industrial
1-Utility Energy is Government power
2-Generator
3-Sugar cane Turbine
4-Rice Mill Turbine
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Aska
Perkin
Doosan
Paramac
Kohler
Bioenergy
• Solar energy B100 Biodiesel RME and HVO100 Renewable diesel are
• Wind power both fossil free alternatives to conventional diesel, but are
produced by two different methods and follow two
• Hydropower different fuel standards:
• Bioenergy
• Geothermal energy Biodiesel RME is based on plants (typically rapeseed), is a
1st generation biodiesel and meets the standard EN14214
for biodiesel.
Solar path
Saving Cost
Installation Environment
Module Angle : Receives the maximum sunlight throughout the year in place of the installation.
Batteries – a range of electrochemical storage solutions, Thermal – capturing heat and cold to create energy
including advanced chemistry batteries, flow batteries, and on demand or offset energy needs
capacitors Pumped Heat Electrical Storage (PHES)
Executive Summary
Type In Pumped Heat Electrical Storage (PHES), electricity is used to
Voltage drive a storage engine connected to two large thermal stores. To
Discharge curve store electricity, the electrical energy drives a heat pump, which
Capacity pumps heat from the “cold store” to the “hot store” (similar to the
Temperature dependence operation of a refrigerator). To recover the energy, the heat pump
Service life is reversed to become a heat engine. The engine takes heat from
Charge/discharge cycle the hot store, delivers waste heat to the cold store, and produces
Application requirements mechanical work. When recovering electricity the heat engine
drives a generator.
Lead Batteries
Mechanical Storage – other innovative technologies to Hydrogen – excess electricity generation can be converted into
harness kinetic or gravitational energy to store hydrogen via electrolysis and stored
electricity
• Spring
• Compressed air energy storage (CAES)
• Fireless locomotive
• Flywheel energy storage
• Solid mass gravitational
• Hydraulic accumulator
• Thermal Expansion
Network topology
Wireless Network
Electrical Safety
Electricity is a necessary part of our daily life. It is an essential energy
source in our workplaces for purposes from lighting to powering
electrical equipment. While useful in many applications, working with
electricity can cause significant danger or harm if mishandled. Electrical
incidents can occur to anyone and can cause serious or even fatal
injuries.
Types of electrical incidents include:
Electric shock;
Electrocution;
Electrical burns;
Loss of muscle control;
Fire and/or explosion; and
Damage to machineries.
There are numerous potential electrical hazards present in the
workplace. These hazards can include:
Damaged electrical cords;
Overloaded plugs or circuits;
Exposed wires;
Defective equipment; and
Wet or damp conditions.
It is important that workers understand the importance of electrical
safety and take the necessary precautions when working with or near
electrical equipment.
Use the PPE provided in the correct manner. Such PPE includes insulating gloves, safety footwear and non-conducting clothes
Safety Glove
Measuring Tape
Electric Drill
Safety Belt
Multi Meter
Stair
Cutter
Plier
Long Nose
Safety Shoe
The Lock-Out Tag-Out (LOTO) system must be implemented. The system should cover the following actions
minimally: