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AKTU btech 1st year workshop -carpentary workshop manual
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Introduction
Canmtnignay be defined asthe process of making wooden components. I stals or™
TE dea with the building work
important
rar ketale for of wood and ends wih finished produ
furniture, cabinet waking. Ete joinery, ic. preparation of joints one of Ne
peritions inal woodsorks. Ideals withthe specific work of aye
types af joints 6 forma finished produc
The tees are at, S80
“Timer 4s the name given to the wood obtained from well grown t
into various sizes (0 sult building purposes
Sie word urna’, ws pplied lo wood, refers othe appearance of pavers of the wna em 8 8
timber must be 80
surfaces, The grain of the wood isa fibrous structure and to make its
fut, that the grainseun parallel to he ena,
timer sold ithe market tz im various sizes and shapes. The flowing ae he common shapes
A on. The tuunk of the tree which is free from branches,
Balke The og, sawn to have roughly square cross section.
Fiber piece, round or square in eross section,
gis diameter or side fom
Peru simber piece with more than 275 mm in width, $0 to 150 mm in
=A Sg's too meters in length
below £75 mm in width a mim in thickness,
sof assorted and non-standard sizes, which do not confirm 10. =
Classification of Timber
od timber. Woods in
‘woods.
Wood snitable for construction and other engineering panpos
poner are divided into to broad categories: Soft woods and
Gof woods ap obuined from oni, Kur deoiay cil, ya wl secnel: Woods obained
are known as hard wood, but it
hishaen, beach, ash mango, neem and bi
from teak, sa
is highly durable
Anat elosifienion of woods is based on the name of the Wess ks teak, babul shisham,
nce, kale. et
epee PrePPPPeenss
po
DMPO PPeOPPHP7.
bG
COCCUICEC ECC Ce veevece
PPAAP PPP
weevuvvevsds
peered
Seayoning of Wood
“A newly felled tee contains considerable
ig the amv of extracting the moisture content
likely to wrap, shrink, erack or decay. Seasoning
funder controlled conditions, at a uniform rate, fom
Avood should be used for all carpentry works, Seasoning makes
Foster, it ensures thatthe wood wil not distor afer it is made into an object
all the parts of the timber, Only seasoned
the wood resilient and lighter
Characteristics of Good Timber
“The good timber must possess the following charncteistics
should be well seasoned.
e. the tim
It should haye minimum moisture content
'b. The grains of wood should be straight and long,
© Temmust retain its straightness after seasoning
4. It should produce near metallic sound on hammering,
¢, Itshould be free from knots orcracks.
£ At should be of uniform color, throughout the part of the wood
¢é. It should respond wel othe finishing and polishing operations
fe During driving the nails and sere, it should not spit est
ring and Measuring Tools:
‘Accurate marking and measureme
size. To transfer dimensions onto
that are required in carpentry shop,
ial in carpentry work, 19 produce parts to exact
ant is very essenti
the marking any! measuring tools
the work; the following are
‘Steel Rule and Steel Tape
‘along, thin metal stip wilt a marked
js.a simple measuring instrament consisting of
nt, Stee! tape is sisedl for fares
is an important too! for linear measuremen
rds and checking the overall dimensi
Stee! rule
scale of unit divisions, It
measurements, such as marking on boa sng of the workCiccroes
Marking Gauge
{is @ tool used to mark lines parallel to the edge o
wooden stem with a sliding wooden stock (head) on it, On the stem is fitted a marking pin, mad
Gfsteel, The stock is set at any desired distance from the marking point and fixed in position by s
serew. It must be ensured that the marking pin projects through the stem, about 3 mm and the
fen piece. It consists of @ square
tend are sharp enough to make a very fine line. A mortise gauge consists of two pins. In this, itis
possible to adjust the distance be
ween the pins, to draw tivo parallel lines on the stock
Marking gauge Mortise gauge
Fig: Marking Gauges
Try - Square
It is used for meriing and testing the squareness and straightness of planed surfaces. It consists
: of a stecl blade, fitted in-a cast iron stock. It is also used for checking the planed surfaces for
flatness. Its size varies from 150 to 300 mm, according to the length of the blade. It is less
accurate when compared to the iry-square used in the fitting shop,
ry Square
Compass and Divider
Compass and divider, are used for marking ares and circles on the planed surfaces of the wood
(refer fig in next page).
Si
iber or Marking Knife
It is used for marking on timber, It is made of steel having one end pointed and the other end
formed into a sharp cutting edge (refer Fig. in next page)pee anita
justable and may be
Bevel Square
ing angles. The blade of the, bevel is adi
sed in much the
It is used for laying-out and checki
held fn place by a thumb screw. After itis eet to the desired ample, © Sot
re AEE A equate (A good way to a0 tothe required anlo io mark the angle on a
surface and then adjust the blade to fit the angle
fr fv ,
~~
Fig: Compass and Divider Fig: Scriber and Bevel Square
Holding Tools:
Carpenter's Vi
device in a carpenter shop. ls one jaw i fined tothe side ofthe lable
erew and a handle, The Carpenter’ vice jaws are bined
Itis used as 2 work holding
white the other is movable by means of a s
with hard wooden’ faces
aa
. Fig: C-Clamp
Fig: Carpenters Vice
C-Clamp
Ihis used for holding small works (see figure above)
Bar Cramp
It is made of steel bar of T-section, with malleable iron
holding wide works such as frames or tops:
Planing Tools:
Planing is the operation used to produce flat
this purpose. The cutting blade used in a plan
fitted in a wooden or metallic block, at an angle
fittings and a steel serew. It is used for
GUL GUL LUL ULL
.
1 fhand tool used for
jade of a plane is
U1
surfaces on wood, A plane i
is very similar to a chisel, The bl
ees
‘Types of Planes:
DEPARTMENT Of MECHANICAL ENGINEERING:cen
Jack Plane
Dee eprarohiy weed general purpose plané. It is sbout 35 em jong. The MAE 1
fblade)shoutd have a cutting edge of slight curvature It is used for quick removal of male
rough work and is also used th oblique planning,
Smoothing Plane
he eutting edge. It is about
It is used for finishing work and hence, the blade should have a straigh
k, better than
30 to 25 om long, Being shor, it can follow even the slight depressions in the stoc
the jack plane. I1is used after using the jack plane.
Rebate Plane
TV is used for making a rebate, A rebate isa recess along the edge ofa piece of wood, which is
generally used for positioning glass in frames and doots
Plough Plane
in a door. The following figure shows the
It is used to cut grooves, which are used to fix pan
various types of planes mentioned above.
Cutting Tools:
Saws
‘A saw is used to cut wood into pieces, There are different types of saws, designed to suit
different purposes. A saw is specified by the length of its toothed edge.
ae af Sie
Gross-Cut Saw or Hand Saw
‘Lis used to cut across the grains of the stock. The teeth are so set that the saw kerf will be wider
than the blade thickness. This allows the blade to move freely in the cut, without sticking
Rip Saw
It is used for cutting the stock-along the grains. The cutting edge of this saw makes a steeper
angle, 1.c., about 60° whereas that of erosscut saw makes an angle of 45° with the surface of the
SDEPAREMENT OF MECHANICAL ENGINEERING
. . Reg oa a On en3
>
.
&
peered ans
stock.
‘Tenon Saw
Itis used for cutting the stock either al
in fine cabinet work, However, it is uset
thin and so it is stiffened with a thick back st
saw, In this, the teeth are shaped like those of cross-cut saw,
Jong or across the grains. It is used for eutting tenons and
for small and thin cuts. The blade of this saw is very
teel strip. Hence, this is sometimes called as back=
‘Compass Saw
has narow, longer and stronger tapering blade, which is used for heavy works - It's mostly
tsed in fading cutting, The blade of this saw is fitted with an open type wooden handle
Fig: Types of Saws
Chisels:
Chisels are used for cutting and shaping wood 2c:
blade widths, ranging from 3 to 50 mm. They are al
the wood chisels are made into tang type, having a steel shank which
‘These are made of forged steel ot tool stzel blades.
curately, Wood chisels are made in various
Iso made in different blade lengths. Most of
fits inside the handle.
Fig: Types of Chisels
Types of Chisels:
Firmer Chisel
‘The word ‘firmer’ means 'stronger' and hence firmer chisel
It is a general purpose chisel and is used either by hand pressure or by
firmer chisel is fla, as shown in figure
s stronger than other chisels.
a mallet. The blade of a
Dovetail Chisel
Tthas a blade with a beveled back, as
for finishing, as in dovetail joints.
shown in Figure, due to which it can enter sharp comers
Mortise Chisel
It is used for cutting mortises and chipping inside holes,
mortise chisel is proportioned to withstand heavy blows during mortising,
‘section is made stronger near the shank..
ete. The cross-section of the
Further, the cross-