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Sand Screen Selection and Specifications

Screen

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0% found this document useful (0 votes)
11 views8 pages

Sand Screen Selection and Specifications

Screen

Uploaded by

FRANCISCO ROMERO
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

BOEGGER

Sand Screen

PRODUCT SELECTION
& SPECIFICATION GUIDE
SAND SCREEN
Sand Screen is an integral part of most downhole sand control
systems. Acting as a filter, it allows reservoir fluid ingress to the
completion string while keeping the sand out.

● Precise particle size control.


● High strength and durability.
● Excellent corrosion resistance.
● Superior erosion resistance.
● High pressure tolerance.
● Special discount for large orders and various promotion campaigns.

Why we need a sand screen? Application


Oil and gas reservoirs exist in all types of sands. Besides, wells Sand screen is a commonly used method to control, mitigate and
drilled through unconsolidated rock formations that may collapse into prevent sand production in wellbores and extend the service life of
the wellbore. Sand production in wellbores can lead to production wellbores. It is highly recommended in the following situations:
impairment due to sand plugging, erosion to completion string and
downhole tools and damage surface facilities, etc. Sand screens ● Openhole and cased-hole completions
inserted into the wellbore can enhance wellbore stability, block sand ● Vertical, deviated and horizontal completions for oil and gas wells
out and optimize productivity when run in unconsolidated formations. ● Inflow and injection control wells
Therefore, sand screens are highly recommended in producing oil, ● Thermal applications
natural gas and water. ● Standalone and gravel pack completions

● Wire wrapped screen


Water
Gas

Permafrost zone

650
ESP
● Precise micropore composite screen Gas separator
Heater
890
Perssure and
temperature sensors
1070
Sand screen
1100

Bridge plug
Aquifers

● Bridge slotted screen


WIRE WRAPPED SCREEN

High mechanical strength, superior corrosion and plugging resistance


Wire wrapped screen is one of the most commonly used sand
screens around the world. It consists of a base pipe and a filter jacket
or only a filter jacket. It adopts world advanced all-weld technology
to ensure that wrap wire welded to ribs at every contact point, which
provides a robust solid filter for use in both cased and openhole
environments. It creates a continuous slot opening and allows water
or oil entering well freely in ample quantifies while keeping most of the
sand and gravel out of the well.

The end part of the wire wrapped screen


BOEGGER offers a variety of wire profiles, materials, base pipe
perforation and slotting patterns to ensure the sand control
performance exactly meets your expectations.

Structure
Base pipe: The base pipe is a perforated pipe that conforms to API
standards, which is designed to optimize flow while retaining strength.

Filter jacket: It has longitudinal ribs that support the wrap wire and
The slot of the wire wrapped screen serve as a drainage layer, ensuring an open flow path to the base
pipe perforations. The keystone-shaped wire decreases the risk of
screen plugging associated with particles lodged between wires. The
wire wrap is manufactured separately from the base pipe, and the
wire wrapped jacket is then placed over the base pipe and welded to
the base pipe at both ends.

The cross section of the wire wrapped screen


Advantages Specification
● All welded structure, high mechanical strength Material: stainless steel 304, 304L, 316, 316L, or upon request.
● Superior corrosion and erosion resistance Wire width: 0.090" (2.286 mm)
● Large open flow area Slot depth: 0.100" (2.54 mm)
● Self-cleaning function lowering the risk of plugging Slot opening:
0.175 mm to 1.0 mm in increments of 0.10 mm with accuracy of 0.05
● High flow rate with low pressure drop mm. Slot size is designed based on formation grain sieve analysis
results to ensure optimal sand control performance.
Length: up to 6 meters
End connection:
thread connection, flange connection and baffle ring connection

Thread connection Flange connection Baffle ring connection

WIRE WRAPPED SCREEN TECHNICAL DATA


Filter Jacket
Open Area of Screen Radial
Base Pipe Base Pipe Base Pipe Hole Number
Base Pipe Holes Maximum Assembly Jacket Weight Open Area in.2/ft
OD in. (mm) Holes per Foot Size in. (mm) of Ribs
in.2/ft (cm2/m) OD in. (mm) lb/ft (kg/m)
2
(cm /m)

2.38 (60.45) 54 0.375 (9.53) 5.96 (126.20) 15 2.86 (72.60) 2.3 (3.42) 12.6 (267.01)

2.88 (73.15) 66 0.375 (9.53) 7.29 (154.30) 17 3.36 (85.30) 2.7 (4.02) 14.8 (313.70)

3.50 (88.90) 78 0.375 (9.53) 8.61 (182.20) 21 3.99 (101.30) 3.2 (4.76) 17.6 (372.51)

4.00 (101.60) 90 0.375 (9.53) 9.94 (210.40) 23 4.49 (114.00) 3.6 (5.36) 19.8 (419.19)

4.50 (114.30) 102 0.375 (9.53) 11.27 (238.50) 25 5.00 (127.00) 4.0 (5.95) 22.1 (466.81)

5.00 (127.00) 114 0.375 (9.53) 12.59 (266.50) 27 5.51 (139.90) 4.4 (6.55) 24.3 (514.42)

5.50 (139.70) 126 0.375 (9.53) 13.92 (294.60) 29 6.01 (152.70) 4.8 (7.14) 26.5 (561.10)

6.63 (168.40) 138 0.375 (9.53) 15.24 (322.60) 31 7.15 (181.60) 5.6 (8.33) 31.5 (667.54)

7.00 (177.80) 150 0.375 (9.53) 16.57 (350.70) 37 7.53 (191.30) 6.1 (9.08) 33.2 (703.01)

Technical Notes: Screen radial open area is based upon 12-gauge screen.
PRECISE MICROPORE COMPOSITE SCREEN
High accuracy of filtration, large flow area and high production rate

Precise micropore composite screen is designed to filter


a high percentage of sands and is used in high velocity
wells. It adopts an all metal design with a base pipe, a filter
jacket and an outer protective shroud to provide better Structure
performance than a wire wrapped screen in unconsolidated Base pipe: The base pipe is a perforated pipe that conforms to
formations. It is especially true when it comes to filtering API standards, which is designed to optimize flow while retaining
fine particles in formations with more poorly sorted sands. strength.
The unique construction of this screen optimizes inflow
area and filtration efficiency to provide superior sand control Filter jacket: The filter jacket is the core of the sand control
completion performance. mechanism and is engineered to meet the filter requirements. It
usually consists of an inner support/drainage layer, multiple layers
BOEGGER offers a wide range of material combinations, of filter mesh and an outer support/drainage layer. All these layers
weave types, base pipe perforation and slotting patterns to are made of metal mesh in forms of plain, twill or dutch woven.
ensure the sand control performance exactly meets your
expectations. • The inner support/drainage layer: It is placed between the
base pipe and multiple layers of filter mesh, which provides
even distribution of flow between the base pipe and multiple
layers of filter mesh and has the function to support multiple
layers of filter mesh.

• Multiple layers of filter mesh: It is designed to meet the


requirements of sand control. A combination of various filter

Perforated protective shroud materials can be used to meet different filter requirements
to the greatest extent. Its structure can be changeable
according to the actual conditions of stratum.

• The outer support/drainage layer: It is placed between the


filter mesh and the outer protective shroud, which is specially
designed for enhancing drainage under the final layer.

Outer protective shroud: The outer protective shroud can be


either a perforated pipe or a bridge-type pipe, which protects
the filter mesh during deployment and provides support during
The cross section of precise micropore composite reverse pressurization.
Advantages Specification
● High accuracy of filtration, high reliability in sand control. Material: stainless steel 304, 304L, 316, 316L or upon request.
● High permeability, large flow area and high production rate. End connection:
thread connection, flange connection and baffle ring connection.
● Even flow of production fluid across the whole screen.
● Small outer diameter, light weight.
● Acid and alkaline resistance and high temperature resistance.
● Excellent plugging resistance and backwash capability.

Outer protective shroud

Inner support/drainage layer

Perforated base pipe

Outer support/drainage layer

Multiple layers of filter meshes

PRECISE MICROPORE COMPOSITE SCREEN TECHNICAL DATA


Filter Jacket Screen Radial
Base Pipe Base Pipe Base Pipe Hole Open Area of Base Pipe
Maximum Assembly Jacket Weight Open Area in.2/ft
OD in. (mm) Holes per Foot Size in. (mm) Holes in.2/ft (cm2/m)
OD in. (mm) lb/ft (kg/m) (cm2/m)

1.05 (26.67) 54 5/16 (7.94) 4.10 (86.80) 1.69 (42.93) 1.20 (1.79) 14.7 (310.17)

1.32 (33.53) 66 5/16 (7.94) 5.10 (107.87) 1.95 (49.53) 1.40 (2.08) 16.9 (357.89)

1.66 (42.16) 78 5/16 (7.94) 6.00 (127.02) 2.30 (58.42) 1.70 (2.53) 19.9 (422.12)

1.90 (48.26) 42 3/8 (9.53) 4.60 (97.38) 2.47 (62.74) 1.90 (2.83) 21.4 (453.32)

2.06 (52.32) 42 3/8 (9.53) 4.60 (97.38) 2.72 (69.09) 2.20 (3.27) 23.6 (499.21)

2.38 (60.45) 54 3/8 (9.53) 6.00 (127.02) 3.03 (76.96) 2.50 (3.72) 26.3 (556.10)

2.88 (73.15) 66 3/8 (9.53) 7.30 (154.54) 3.53 (89.66) 3.00 (4.46) 30.6 (647.87)

3.50 (88.90) 78 3/8 (9.53) 8.60 (182.06) 4.15 (105.41) 3.40 (5.06) 36.0 (761.66)

4.00 (101.60) 90 3/8 (9.53) 9.90 (209.58) 4.65 (118.11) 3.80 (5.66) 40.3 (853.42)

4.50 (114.30) 102 3/8 (9.53) 11.30 (239.22) 5.14 (130.56) 4.30 (6.40) 44.6 (943.35)

5.00 (127.00) 114 3/8 (9.53) 12.60 (266.74) 5.65 (143.51) 4.60 (6.85) 49.0 (1036.95)

5.50 (139.70) 126 3/8 (9.53) 13.90 (294.26) 6.16 (156.46) 5.10 (7.59) 53.4 (1130.56)

6.63 (168.40) 138 3/8 (9.53) 15.30 (323.90) 7.31 (185.67) 6.00 (8.93) 63.4 (1341.62)

7.00 (177.80) 150 3/8 (9.53) 16.60 (351.42) 7.69 (195.33) 6.30 (9.38) 66.7 (1411.36)

7.63 (193.80) 162 3/8 (9.53) 17.90 (378.94) 8.33 (211.58) 6.90 (10.27) 72.2 (1528.82)

8.63 (219.20) 186 3/8 (9.53) 20.50 (433.99) 9.35 (237.49) 7.80 (11.61) 81.1 (1716.02)

9.63 (244.60) 210 3/8 (9.53) 23.20 (491.14) 10.37 (263.40) 8.70 (12.95) 89.9 (1903.23)
Technical Notes: Screen radial open area is based upon shroud not including filter mesh.
Thread connection Flange connection Welding connection

BRIDGE SLOTTED SCREEN


High mechanical strength and high overwater capacity
Bridge slotted screen is a kind of well filter pipe with bridge holes. It is an economical alternative to
other types of sand screens. It has high mechanical strength, a variety of connection styles and easy
operation performance. It is an ideal filter for water well drilling. It may work with a perforated pipe
to enhance its mechanical strength. In addition, it can also be covered with an anti-corrosive coating
to extend its service life.
BOEGGER offers various sizes and slotting patterns to ensure the sand control performance exactly
meets your expectations.

Specification Advantages
Material: stainless steel 304, 304L, 316, 316L or upon ● Staggered slot layout for higher stability.
request.
● Customizable slot width for most efficient sand control.
Outer Diameter: 50–300 mm
● Unique slot design that greatly reduces clogging.
Wall thickness: 3.5–7 mm
● Light weight and cost effective.
Length: up to 6 m
● Various ways of connection.
Slot: 0.25 mm (±0.05 mm)
● Easy operation and suitable for field production.
Welding style: spiral seam welding and straight seam one
End connection: thread connection, flange connection, baffle
ring connection and welding connection
Any size can be customized upon request.

The structure of the bridge


Detail of bridge slotted screen Spiral seam welding Straight seam welding
slotted screen
Address : Tel: Web:
+86-318-5111380 [Link]
East Industrial Zone, Anping,
Hebei, China 053600 Fax: E-mail:
+86-318-5111390 sales@[Link]

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