©} M3M India Pvt Ltd ‘Our Expertise: Your soy, ¥, : TATA Project ‘PATA PROJECTS | Customer TPL aeeenrens 670013/QMD/MS/017 Latitude at Sector 65, Gurgaon, and Haryana. [ Method Statement for Plaster Work Project: “Latitude” Structure, Finishing & Hardscape works fer M3M Page 1 of 8 PLASTER WORK Doc No: TPL/UI-670013/QMD/MS/017 Prepared Sin paoazois[no [Ft 1 yae josoz018focosnelocoan Designation gM. | oon | mist | MEM | eat Sep si -incharge | Manase nome | sey] ais | von | xe | aee f ™] ‘2 U TATA, Pace 7 Project Our Expertise: Your doy. FATA PROJECTS | Custon M3M India Pvt Ltd TPL ~ : 7 a 4 670013/QMD/MS/017 Method Statement for Plaster Work Page 2 of 8 1.0 SECTION: PURPOSE This procedure covers the work method for mixing, application of plaster, finishing and Curing of plaster surface in accordance with, these method statements and in conformity with the Lines, level and dimensions, 2.0 SECTION: SCOPE The scope covers the work method for surface preparation, mixing, application, finishing and curing of plaster surface for all masonry, RCC items of structures, Brick/Block masonry wall ete, complete. 3.0 SECTION: REFERANCES a) I8:383- Specification for coarse & fine aggregates for natural source for concrete, b) IS; 1661-1972 Code of practice for application of Cement-Lime plaster finishes, ©) IS: 2250-1981 Code of Practice for preparation & use of Masonry Mortars. d) JS: 2547 Parti & 2 Specification for Gypsum Building Plasters. @) 1S:1542-1992 Sand for Plaster f) IS:2645-2003 Integral Water Proofing Compound for cement mortar and concrete specifications 4.0 SECTION: METHODOLOGY 4.1 Materials: a) All ingredient of plastering work shall be confirming to relevant 1S Codes / Contract Specification b) Cement shall be OPC grade 43 & 53 OR Portland Slag Cement respectively confirming to IS: 8112 & IS 12269 OR IS 455, c) Crushed Sand/Natural Sand — Sand shal] be confosming to 1S: 1542-1992. Sand-shall be used,OJECTS LIMITED URBAN INFRASTRUCTURE (ur Expertise. Your Joy. ATA PRON TPLA 670013/QMDIMS/017 Method Statement for Plaster Work Page 3 of 8 for Plastering after screening and washing to remove all objectionable foreign matter while Customer : M3M India Pvt Ltd Separating the sand grains to the required size fractions 4) Water - Water confirming to IS: 456 shall be used and of one source. @) Chicken wire Mesh / Fiber Mesh - Chicken wire Mesh shall be of 24 gauge, 150mm wide (25x25) of Wire Mesh of approved make. 2) Gypsum: Gypsum plaster of approved make ¢) Integral Water Proofing Admixture for Extemal plastering as per IS: 2645. 428 face Preparation: 42.1 Concrete surface shall be roughened for proper bonding hacking should be done @1"C/C (Min.50 to35 hacks per [Link]) 4.2.2 All the nails, binding wires, concrete projections & wooden pieces shall be removed from concrete surface & brick masonry 42.3. Clearance shall be taken from the PHE & MEP Engineer 42.4 Allthe dust, oil spots & green algae if any shall be cleaned fiom concrete & brick masonry surface with the help of wire brush. 4.2.5. The background shall be suitably wetted 1Ominutes prior to plastering, to displace trapped air & to facilitate that the plaster has good contact & bonding with background 4.2.6 Fix chicken mesh of 24 gauge of approved make at joints of RCC and masonry wall on either side of the construction, properly stretched and Plumbing nail over junction of two dissimilar materials with chat coat 42.7 Application of Polymer adhesive on hacked RCC Surface prior to gypsum plastering, 4.3 Procedi A) For 12mm & 15mm thick Infernal Brick, RCC wall “Gypsum Plaster/POP” & 6mm thick Ceiling Gypsum Plaster, (er oF POP taken the layout of room. 4.3.1 Before start the Gypsum PlasTATA PROJECTS LIMITED ] URBAN INFRASTRUCTURE ar Rp = Vi )JECTS | Customer : M3M India Pvt Lid ~TPLIUI- i ae 670013/QMDIMS/017 Method Statement for Plaster Work Paged of 8 43.2. The wall is marked with level strips, vertically at 1200mm centers, then check the Straight edge or line by using aluminum square tube. The high spots on walls are Identified and minimum level in 6mm thickness is marked 10 contol the thickness of Plaster, 43.3. Gypsum plaster or POP shall be start fiom top to vertically downward, 43.4 Fiber mesh should be laid where RCC & Brick joints are coming (Fiber mesh offset to be minimum 75mm from center of joint) 4.3.5 When plastering on vertical surfaces, to ensure even thickness and a true surface, Plaster is done to serve as gauges (Bull Marks), from the adjacent susface of these gauged arcas shall be truly in plane of finished plaster surface. 43.6 Thickness of the plastering shall be taken as per actual site conditions for preceding gypsum plaster work. 43.7 Mix Gypsum plaster/POP to water (not vice versa) to have workable consistency, use a ing rod for thorough mixing and avoid lumps and unmixed residues. 4.3.8 Water to plaster ratio (As per Technical Data Sheet) shall be maintained as to have good cohesive workable mix. 43.9. Mix Gypsum plasters/POP as much as required depending upon the immediate scope of work, partially used material to be kept well secured in dry place. 43.10 Once the mix has begun to set, additional water is not to be added, as performance properties of plaster will get altered, thus affecting workability, cohesiveness, adhesion properties and strength. 43.11 Gypsum/POP shall be applied in a uniform surface slightly more than the specified thickness and brought to a true surface, by working a Aluminum straight edge reaching across the gauges, with small upward and sideways movement at a time, 43.12. Avoid using a wet brush on to the finished surface, as that would leave permanent brush marks and thus spoil the surface 4.3.13 A single coat should not exceed 15mm in thickness, if at all thickness required is more than 15 mm, plaster is to be applied in multiple coats, (As per Product Specifications).] TATA PROJECTS LIMITED URBAN INFRASTRUCTURE Project: Latitude Customer: M3M India Pvt Lid TPL : 670013/QMD/MS/017 Method Statement for Plaster Work Page Sof 8 aa 4.3.14 After complete drying usually 72 hrs. (Depending on the thickness and weather conditions), the plain smooth leveled surface is ready for painting 4.3.15 No water curing required for gypsum plaster/POP B) For 18mm thick External wall: 4.3.16 Plaster to columns/walls & masonry walls shall be 18mm thick in a double coat. 43.17 Apply @ coat of rich Cement slurry at rate of [Link]/sqm at joints of RCC & Masonry surface wherever applicable before starting the plastering, 43.18 Ordinary Portland cement of 43 Grade or 53 Grade and Medium coarse/fine crushed mixed in proportion (1:5) for first coat of 12mm thick and 6mm thick in cement sand mortar of mix ratio (1:6). 43.19 The ingredients shall be mixed in specific proportions by volume. 43.20 The mixing shall be done in a mechanical mixer or by hand mixing in [Link] or as per suitable means 43.21 The cement and sand shall first be mixed thoroughly dry in the mixer/ in M.S, Tray. 43.22 Water shalll then be added geadually and wet mixing continued for at least a minute until mortar attains the consistency ofa stiff paste and uniform color. 43.23 Mortar shall be used within 30 minutes of addition of water. ©) For 12mm thick Plaster on Soffit of the Baleony: 4.3.24 Plaster to Soffit of the balcony shall be of 12mm thick 4.3.25 Apply a coat of rich Cement slurry at rate of 2.5Kg/sqm at joints of RCC & Masonry | surface wherever applicable before starting the plastering 4.3.26 Ordinary Portland cement of 43 Grade or 53 Grade and Medium coarse/fine crushed mixed in proportion (1:4) 4.3.27 The ingredients shall be mixed in specific proportions by volume.ATA PI TPL 670013/OMDIMSIOLT | ‘ATA PROJECTS LIMITED URBAN INFRASTRUCTURE Project Latinde Customer : M3M India Pvt Ltd Method Statement for Plaster Work RC 43.28 The mixing shall be done in mechanical mixer or by hand mixing in [Link] or as per suitable means 4.3.29 The cement and sand shall first be mixed thoroughly dry in the mixet/ in [Link] 4.3.30 Water shall then be added gradually and wet mixing continued for at least @ minute until mortar attains the consistency of a stiff paste and uniform color. 43.31 Mortar shall be used within 30 minutes of addition of water. D) For 12mm-15mm thick Cement Plaster on Shaft & Plumbing Shaft: 4.3.32 Plaster to shaft & Plumbing shaft shall be of 12mm thick 4.3.33 RCC surface preparation to be done as specified 4.3.34 Ordinary Portland cement of 43 Grade or 53 Grade and Medium coarse/fine crushed mixed in proportion (1:6) with Integral water proofing as per required dosage as per approved vendor 4.3.35 The ingredients shall be mixed in specific proportions by volume. 43.36. The mixing shall be done in a mechanical mixer or by hand mixing in [Link] or as per suitable means 43.37 The cement and sand shall first be mixed thoroughly dry in the mixer/ in M.S. Tray. 43.38 Water shall then be added gradually and wet mixing continued for at least a minute until mortar attains the consistency of a stiff paste and uniform color. 4.3.39 Mortar shall be used within 30 minutes of addition of water 44 Scaffolding: 4.4.1 Stage scaffolding shall be provided for the plastering work. No wooden scaffolding is allowed. 4.5 Application of Plaster: 4.5.1 Plastering shall be done where shown on the drawing or specifications, 4.5.2. Plastering shall be started from top and worked down, All putlog holes shall be properly670013/QMD/MS/017 453 45.4 455 45.6 45.7 45.9 45.10 TATA PROJECTS LIMITED a URBAN INFRASTRUCTURE Project; Latitude ‘Customer : M3M India Pyt Ltd Me Your Jay, Our Expertise Page 7 of 8 Method Statement for Plaster Work Filled in advance of the plastering while the scaffolding is being taken down. In case of plastering of the walls, approx. 50mm x SOmm x 12mm thick, cement mortar Mix shall be placed at 1m to 2m spacing on the wall, which shall be referred as level gauge patches or ‘Level Dot’. For ‘Level Dots’ cement mortar of same mix with sufficient amount of water, shall be applied to the wall to ensure that the plaster adheres to the wall It shall be checked according to ‘Level Dots’, if chipping of bulged concrete is required If plaster exceeds 20 mm the same should be done in two coats The mortar shall be laid on the wall between the screed using the plaster’s float and pressing the mortar so that the raked joints are properly filled The plastering surfaces shall be well scored to form properly & kept wet for two days expect AAC block surface, for AAC Block surface water should be sprinkled before one hour of plastering The mason shall possess proper tools such as hacking tool, masons trowel, pan, plumb bob, mason’s square and nylon line string, Aluminum float with proper edge and perfect rectangular and similar wooden float The mason shall cheek the plumb of door/ window frame, by a plumb bob, before starting the plastering work. All hackings (skin removal 3mm deep) on concrete surfaces shall be checked for adequacy ~ mechanical key. The spacing shall not be more than 12 tol mm apart as per approved sample. Care shall be taken that suitable allowance for fixing skirting shall be kept Finally, the surface shall be finished off with a plaster wooden float or Aluminum Metal floats shall be used. Cleaning: After plastering on the same day following items shaill be cleaned: Floor, Door frames, Electrical boxes, Window, Sub Frame, External chajjas & Tra s 1TATA PROJECTS LIMITED URBAN INFRASTRUCTURE Vi Project: Latitude Expertise. Your Joy QUECTS | Customer :_M3M India Pvt Lid TRIO Peer SSE A eee cee | 670013/QMD/Ms/017 Method Statement for Plaster Work 8 of 8 {Ektbase: 7 7 : = 4.6 Fi nished true to plumb surface, right angle/curved edges and to the 46.1 The plaster shall be proper degree of smoothness, 462 Cr sufficiently not to be damaged during curing. It shall be kept wet for a period of at least 7 ‘ing shall be commenced as soon as the mostar used for finishing has hardened days, 5.0 SECTION: SAFETY 5.1 Safety supervisor / steward should ensure that Hazard Identification & Risk Analysis (HIRA) is followed for this particular process 6.0 INSPECTION: 6.1 All the plastering shall be inspected for straightness, plumb, and right angle as per approved methodology to the satisfaction of customer/Inspection Authority, 7.0 DOCUMENTATION: a) Inspection Check List for Internal & External Plastering, b) MTC for cement ©) Sieve Analysis for sandM3M LATITUDE PROJECT M3M INDIA PRIVATE LIME i TATA PROJECTS LIMITED TOUR Cheek List for Gypsum Plastering Name of work : Date: Location : a Checked L ‘ _ Ae NA x bre Application Check 1 [Gezk for availabilty of pproved meted sistem r Wes the aires to Be used in plstring tested or MTC viewed) & amped? [ace she required ool Tbe ives, phunt bobs Spit vel Aluminium stright dget-2m Right Angle cipying - {ols Masons hamme,matrial mixing pan water measoring js ete and machinery avaiable at workplace? " POP bags propetiy scald & Ar ight. No damage of bags lobserved, &.No hydration ofP.0.P observed z [Gypsum materials within expiry date, * [Ai conerete succes were hacked propervianplicion of bonding ape bere plastering 7 Bull mark to be checked es per drawing\ hooked for [plumbLine and level sping ct.) z [Door window fiames/su fans fed proper . Is chicken/ibve mesh i ied onthe jnesion oF ROC & masonry work nt |Grouting of ie r0d & or wall Gs dane propeay with no lpeningsoracks at de surface. B Daring Application Checks if she mix proportion of POP easured™ it is mining oF gypoun powder done hy adding oF powder B hs Brickwork surttce wetted. 7 JA undulations removed and prinding dane whevever Inecesay (offset et) is Is Surfece tee ofall loos particles and clean tases oF mould oil fo all pes of RCC wall & Ceiling. 16 ts the wsage of mixed POP ensured with in specified ime? lis tie POP applied choked Tor cone verily and "7 orizousiness? 8 isckness of aps shal be ita 0 mun fr ealngs |_ 12m for yal or as per speication, 19 Ensure that level pads acest comersinds. fo | ning done ccan buckets ays and make Sune that oid] 0 cut mis not nse with now nix at any tie, Use in speci rm [Sure is soo ater apliaton of plaster lambs, hi sles maintained (check using prone tools) 2 taster Cu (lad) finishing has boon done prope 23 Flor leaned after completion of work on the same day Da Extra aera eioved with he lp of Rale sip. Pre 7 ine oor, 7 in| No cracks Hoke SaaTnjesion oT Tovel padlenehos e obser ngneer TPL-FOE, aM Form No. FQ238 Rev.__M3M LATITUDE PROJECT ase" Ww M INDIA PRIVATE LIMITED we Vi TATA PROJECTS LIMITED Pee Check List for Cement Plastering Name of work : Date : Location ‘SLNo, It Checked Re ‘ks ] UNo, em oe No WaT] Remar 1 of approved method statement 2 |Test conducted on received material & report 3 checklist for surface preparation, masonry work 4 Architectural features / treatment provided 5 Sequence of plastering from top to bottom being done. 6 lLevel pads are appropriate. 7 Finish of plaster: Coarse/fine. 3 ‘Joints scaled with silicon sealant completely (if required as per Work Order} 9 |Check whether chicken mesh/expanded metal lath has been provided at natural joint. 7 Mix & waterproofing, compound checked (where applicable Ea » in ‘Coating thickness as specified |Grooves at joint provided (if given in design / working 7 arawing) b Uniform dampening of Tst coat before application the next ? ___Jeoat where applicable. 4 Consumption of mortar before inital set. 15 (Corners sharp & at right angle by using Corner angle (for eee a lexposed comers of the columns, where required) ff a 16 |Surface checked for allowed tolerance "1 [Check for line & plumb. 18 Site cleared : cleaning completed 19 Final inspection done. Curing done for__days Remarks : M3M TPL-Engineer TPL-FQE Form No. FQ/234 Rev.