DOCUMENTATION

PCB ASSY

A008539 - 02

NCC


DN Doc. name Designed: Valid from: Valid until: Doc. no: Edition: Page
DNT6839 PCB ASSY NCC CsMn 020521 --- D017475 02 1/11
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Table of contents
1 References................................................................................................................................2
2 PCB Assy Revision History.....................................................................................................3
3 Schematics................................................................................................................................4
4 Component Placement..............................................................................................................5
5 Test Point Drawing...................................................................................................................6
6 PCB Drawing............................................................................................................................7
7 PCB Requirements...................................................................................................................8
8 Parts list....................................................................................................................................9
9 Functional / Test Specification...............................................................................................11
10 PCB Assy marking.................................................................................................................11
10.1 Label dimensions....................................................................................................................11
10.2 Label placement......................................................................................................................11
10.3 Label requirements.................................................................................................................11

1 References

Documents
Type File name
Schematics D003973_07.EDB
Lay-out D003973_07.EDB
Manufacture document D008434_06.ZIP
Alternative components [Link]
Firmware program D010443_07.HEX
Internal Interface Specification D013708

Parts
Type Part no Issue
PCB Assy A008539 02
PCB A002438 06
FW-kit 2007-02.08 A005169 09


DN Doc. name Designed: Valid from: Valid until: Doc. no: Edition: Page
DNT6839 PCB ASSY NCC CsMn 020521 --- D017475 02 2/11
 
2 PCB Assy Revision History

DN Doc Issue Date Change Issued by

DNT6745 01 011025 First issue of this document. Cut cost CsMn
DNT6839 02 020521 CPU in pos IC6 changed to a new type. D3 and D4 not mounted. ANn


DN Doc. name Designed: Valid from: Valid until: Doc. no: Edition: Page
DNT6839 PCB ASSY NCC CsMn 020521 --- D017475 02 3/11
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3 Schematics
4 Component Placement
5 Test Point Drawing
6 PCB Drawing
7 PCB Requirements

Manufacturing shall comply with PERFAG 3C

Manufacture document D008434_06.ZIP

PERFORMANCE
o Single-sided  Solder resist top layer
o Double-sided  Solder resist bottom layer
 Multilayer o White component notation

4 No. of layers (multilayer)

BASE MATERIAL
FR-4 Epoxy glassfibre. Material shall comply with UL-94V-0 requirements.
1.6 mm thickness of the Laminate.

FINISH
xCopper plated holes and pattern (Min 25 µm copper in holes)
35 µm Min. copper thickness on finished board.
xSolder coating and Hot-air levelling.

MECHANICAL TOLERANCE (TOLERANCE IN MM)

Outline relative to reference hole in pattern tol. ±0.2
Outline unless otherwise specified tol. ±0.3
Hole displacement relative nom. location tol. 0.05
Hole displacement for big holes >4,5 mm tol. 0.20

HOLE DIMENSIONS (REFER TO FINISHED HOLES)

Hole Hole dim. Tolerance Plated Number
(Tool) mm yes no
PATCH-0
Tool 01 0.5 ±0.05 X 129
Tool 02 1.1 ±0.10 X 10
Tool 03 3.2 ±0.10 X 2
PATCH-6
Tool 01 0.5 ±0.05 X 12

MARKING
The PCB shall be marked with UL-approved manufactures mark.
The PCB shall also be marked with manufacturers mark, manufactured year and week.
8 Parts list
Line Position Part Number Description Case/Format Manufacturer Manufacturer id Comments
Programmed with file
[Link]
IC MCU 8-bit TS87C54X2-LCB or alternative PLCC44 Atmel TS87C54X2-LCB See D012014_XX for
4 IC6 IC MCU 8-bit C513A0-2EN PLCC44 Infineon C513A0-2EN alternatives.
5 C1 CAP CER. 100nF 20% 50V 0805 X7R RC0805
6 C10 CAP CER. 100nF 20% 50V 0805 X7R RC0805
7 C11 CAP CER. 22pF 5% 50V 0805 NP0 RC0805
8 C12 CAP CER. 22pF 5% 50V 0805 NP0 RC0805
9 C13 CAP CER. 1nF 10% 50V 0805 NP0 RC0805
10 C14 CAP CER. 1nF 10% 50V 0805 NP0 RC0805
11 C15 CAP CER. 1nF 10% 50V 0805 NP0 RC0805
12 C16 CAP CER. 1nF 10% 50V 0805 NP0 RC0805
13 C17 CAP CER. 100nF 20% 50V 0805 X7R RC0805 NOT MOUNTED
14 C18 CAP CER. 100nF 20% 50V 0805 X7R RC0805 NOT MOUNTED
15 C19 CAP CER. 470pF 10% 50V 0805 NP0 RC0805 NOT MOUNTED
16 C2 CAP CER. 100nF 20% 50V 0805 X7R RC0805
17 C20 CAP CER. 470pF 10% 50V 0805 NP0 RC0805 NOT MOUNTED
[Link] 470uF 16V ±20% 85C° 2000h 10 X
18 C21 10.2 mm SMD
19 C3 CAP CER. 330pF 10% 50V 0805 NP0 RC0805
20 C4 CAP CER. 330pF 10% 50V 0805 NP0 RC0805
21 C5 CAP CER. 470pF 10% 50V 0805 NP0 RC0805
22 C6 CAP CER. 470pF 10% 50V 0805 NP0 RC0805
23 C7 CAP CER. 100nF 20% 50V 0805 X7R RC0805
24 C8 CAP ELYT 47uF/6V3 ±20% 105C° 1000h CEY5_6
25 C9 CAP CER. 100nF 20% 50V 0805 X7R RC0805
26 D1 DIODE 2A 100V BYD77D SOD-87 SOD-87 Philips BYD77D/T1
27 D2 DIODE 2A 100V BYD77D SOD-87 SOD-87 Philips BYD77D/T1 NOT MOUNTED
28 D3 DIODE DUAL SWITCH 0.1A 70V BAV99 SOT-23 SOT-23 Philips BAV99 NOT MOUNTED
29 D4 DIODE DUAL SWITCH 0.1A 70V BAV99 SOT-23 SOT-23 Philips BAV99 NOT MOUNTED
SOT-89/TO-
30 IC1 HALL SWITCH A3141ELT 243AA Allegro A3141ELT Halleffect switch
31 IC2 IC LOW DROP 5V/150mA REG TLE4269GL SOIC20 Siemens Q67006-A9192
32 IC3 IC RS485 T/R LOW PWR,EMI LTC1483CS8 SO-8 SOIC8 Linear LTC 1483CS8
33 IC4 IC HEX CMOS INV. 74HC14 SO-14 SOIC14 PHILIPS 74HC14
34 IC5 IC SPI SERIAL 2K x 8 [Link] SO-8 SOIC8 XICOR X25160 S
35 IC7 IC QUAD COMP LM339 SO-14 SOIC14
Ericsson
36 IC8 IC MOTOR DRV. PBL3717/2 PLCC 28 PLCC28 comp. PBL-3717/2QN
IC SINGLE GATE CMOS 2-INP. OR. NC7S32M5 National
37 IC9 SOT23-5 SOT23-5 Semi. NC7S32M5 NOT MOUNTED
38 J1 Connector AMP CT 5-pos horiz. SMT CCT5HSMT AMP 179 123-5
39 J2 Connector AMP CT 2-pos horiz. SMT CCT2HSMT AMP 179 123-2
40 J3 Connector AMP CT 2-pos horiz. SMT CCT2HSMT AMP 179 123-2
41 J4 Connector AMP CT 4-pos horiz. SMT CCT4HSMT AMP 179 123-4 NOT MOUNTED
42 J5 Connector AMP CT 2-pos horiz. SMT CCT2HSMT AMP 179 123-2 NOT MOUNTED
43 R1 RES 10k 5% 0.1W 0805 RC0805
44 R10 RES 1R0 5% 0.25W 1206 RC1206
45 R11 RES 10k 5% 0.1W 0805 RC0805
46 R12 RES 10k 5% 0.1W 0805 RC0805
47 R13 RES 18k 1% 0.1W 0805 RC0805
48 R14 RES 4k7 1% 0.1W 0805 RC0805
49 R15 RES 10k 5% 0.1W 0805 RC0805
50 R16 RES 10k 5% 0.1W 0805 RC0805
51 R17 RES 9k1 1% 0.1W 0805 RC0805
52 R18 RES 4k7 1% 0.1W 0805 RC0805 NOT MOUNTED
53 R19 RES 4k7 1% 0.1W 0805 RC0805
54 R2 RES 10k 5% 0.1W 0805 RC0805
55 R20 RES 2k7 1% 0.1W 0805 RC0805
56 R21 RES 10k 5% 0.1W 0805 RC0805
57 R22 RES 10k 5% 0.1W 0805 RC0805 NOT MOUNTED
58 R23 RES 2k7 1% 0.1W 0805 RC0805
59 R24 RES 56k 1% 0.1W 0805 RC0805
60 R25 RES 1k 1% 0.1W 0805 RC0805
61 R26 RES 1M5 1% 0.1W 0805 RC0805 NOT MOUNTED
62 R27 RES 360R 1% 0.1W 0805 RC0805 NOT MOUNTED
63 R28 RES 1R0 5% 0.25W 1206 RC1206
64 R29 RES 4k7 1% 0.1W 0805 RC0805 NOT MOUNTED
65 R3 RES 2k7 1% 0.1W 0805 RC0805
66 R30 RES 2k7 1% 0.1W 0805 RC0805
67 R31 RES 4k7 1% 0.1W 0805 RC0805
68 R32 RES 1k 1% 0.1W 0805 RC0805
69 R33 RES 1R0 5% 0.25W 1206 RC1206
70 R34 RES 1R0 5% 0.25W 1206 RC1206
71 R35 RES 100R 1% 0.1W 0805 RC0805
72 R36 RES 270R 5% 0.25W 1206 RC1206 NOT MOUNTED
73 R37 RES 4k7 1% 0.1W 0805 RC0805
74 R38 RES 270R 5% 0.25W 1206 RC1206 NOT MOUNTED
75 R39 RES 4k7 1% 0.1W 0805 RC0805
76 R4 RES 27R 1% 0.1W 0805 RC0805
77 R5 RES 2k7 1% 0.1W 0805 RC0805
78 R6 RES 27R 1% 0.1W 0805 RC0805
79 R7 RES 1R0 5% 0.25W 1206 RC1206
80 R8 RES 470R 5% 0.1W 0805 RC0805
81 R9 RES 1R0 5% 0.25W 1206 RC1206
82 T1 TRANS. P-MOSFET 30V 6A MTD20P06HDL DPAK Motorola MTD20P06HDL
83 T2 TRANS. P-MOSFET 30V 6A MTD20P06HDL DPAK Motorola MTD20P06HDL NOT MOUNTED
84 T4 TRANS. NPN 0.5A 45V BC817-25 SOT-23 SOT-23 PHILIPS BC817-25, BC817-40 NOT MOUNTED
[Link] 14V 0.4J VC120614D300 1206 RC1206 AWX/ VC120614D300 NOTE! ALTERNATIVE
KYOCERA TO Z1 ONLY TO BE
MOUNTED IF NOT Z1
85 VR1 MOUNTED
86 X1 XTAL 7.3728MHz SMD 86SMX 86SMX DAISHINKU DMX-38 7.3728MHz
DIODE ZENER 15V 2.3W BZD27-C15 SOD-87 SOD-87 NOTE! ALTERNATIVE
TO VR1 ONLY TO BE
MOUNTED IF NOT
87 Z1 VR1 MOUNTED
9 Functional / Test Specification

According to Internal Interface Specification D013708

10 PCB Assy marking

The PCB assy shall be added with a label. The label shall have following information:
 Part number: Axxxxxx
 Issue number: yy
 Serial number: zzzzz

10.1 Label dimensions

10.2 Label placement

The label shall be placed on the back side/ solder side of the PCB assy.

10.3 Label requirements

 Substrate colour: White or Yellow
 Text colour: Black
 Adhesive: For permanent use and non aggressive.