Installation & maintenance guide

Underground
Rainwater Tanks
Thank you for purchasing a quality Polymaster Tank!
 About Polymaster
A TRUSTED PARTNER AUSTRALIAN STANDARDS
After a quarter of a century, Polymaster Polymaster is certified
now stands as the industry standard to ISO9001 International
in liquid storage. Why? Because we Standards and undertakes
deliver more than a product. We deliver regular audits from third- party auditors.
a promise. We are relied upon to store,
secure and safeguard on behalf of our Our tanks are certified to the Polyethylene
customers. tank standard for water & chemicals,
AS/NZS 4766:2006 for 1SG, 1.5SG
SOLUTIONS DELIVERED AT EVERY and 2SG. This means that every tank
SCALE. is independently tested & certified to
SAI Global’s AS/NZS 4766 standard
Whether it’s a humble backyard water
and labelled to display manufacturing
tank, complex chemical storage or vital
details and serial number for complete
firefighting equipment, we take on the
traceability.
responsibility our customers put in us
because we know we have the unrivalled
experience to deliver.

WE MAY BE KNOWN FOR OUR TANKS.

WHAT WE PROVIDE IS ENGINEERED
PERFECTION.
Our holistic solutions are creative,
considered and customised. Integrated,
state-of-the-art and end-to-end to meet
specific problems. Best of all – they
work. We have thousands of customers,
businesses, government departments
and entire communities to back that
statement.

Today, we continue to be proactive,

investing time and energy into the role
our technology will play in years to come.
We’re proud to be at the forefront of the
industry, ahead of the curve and leading
the way.

At Polymaster, together, we hold the

future.

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About Product
Thank you for investing in a Polymaster underground tank.

Polymaster’s underground rainwater STRINGENT TESTING

storage tanks are the ideal product for
Some of the stringent testing and
collecting roof rainwater, filtering and
standards we have complied to are listed
storing it underground especially when
below:
space and accessibility are an issue.
• Complies with AS4766 for the storage
This allows for more green space and/or of potable water.
parking on tight sites.
The purpose of the underground rainwater • Tanks have been designed using
tank system is to give home owners a engineering design methods including
complete package for saving the precious finite element analysis (FEA) to
water that falls on the house and shed withstand the worst-case soil
roofs which would usually be wasted. condition load.
• Tested to AS1170.0-2002 (Structural
With the smallest environmental footprint Design Action, Part 0: general
in the industry, Polymaster underground principals)
rainwater tanks give you the maximum
capacity for the minimum square By following the installation requirements.
meterage. You will find this tank will give you many
years of trouble-free service.
Our underground poly rainwater tanks are
the perfect addition to any property and WARRANTY
can improve your home’s water efficiency
significantly. Manufactured to meet the 15- year design service life with a 10 year
highest standards, all of our approved manufactures warranty
and tested underground rainwater tank To validate your warranty, all installation
designs are made: instructions must be strictly adhered to
and the Acknowledgement and release
signed and returned to the Polymaster
• To collect roof rainwater, filter it, then
warranty department.
store it underground
• To run silently, out of sight, and with Refer to the end of this document for the
simple operation warranty form.
• To withstand ground and water
pressure at depth, as proven by Please note this warranty applies for
stringent testing the tank only. The submersible pump
• By geotechnical experts including and automatic mains water changeover
finite element analysis (FEA) device are covered by the appropriate
manufacturer’s warranty.
• With an anti-flotation design and
engineering specifications completed
to AS1546
• With a sealed, locking tamper-proof lid
• Achieve a 6 star rating on new home
builds

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 Product Overview
URT3300 URT5000

Spare Parts List

CODE DETAILS

URRM Riser underground tank

URTL Lid only for underground TANK-HGR

M8X30SECSCR Screw security M8 X 30 SS

URTSS Screw driver - Security

Optional Extras
CODE DETAILS

URVF01 Vortex self cleaning filter-200m

Optional Pump
CODE DETAILS

HHR-370S-PC Pump Hyjet 370w SUB/PC/CO SYSTEM

CHAINSTST Chain 4mm SS

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General Instructions
[Link] SITE PRE-CHECK 1.4 IDENTIFICATION OF WATER PIPES/
The following points should be clarified OUTLETS
before installation commences: All service water pipes and outlets leading
• The structural suitability of the ground from the Polymaster Underground tank
(geotechnical report recommended)* should be identified in accordance with
• Maximum groundwater levels which AS/NZS 3500.1: 2003 – section 9 and
occur and drainage capability of the other relevant local plumbing regulations
subsoil to avoid erroneous connection with
• Types of load expected, for example: drinking water supply.
traffic loads To avoid the wrong connection with
• Location of all underground services drinking water and rainwater all non-
drinking tank outlets and rainwater
* A geotechnical report conducted
pipework have to be marked clearly with
by civil testing engineers is strongly
“Rainwater” in accordance with local
recommended to determine the physical
standards.
characteristics of the subsoil before
installation/ excavation commences.
1.5 MAINTENANCE
For setback distance from neighboring
boundary and any buildings, please In the event of work needing to be carried
contact local council. out inside the tank refer to applicable
confined space state legislation.
1.1 SAFETY Never leave tamper – resistant lid off a
tank.
Substantial consideration and attention
has gone into the design of this product.
1.6 SITE
All precautions have been taken into
account to ensure the purchaser’s health Refer to excavation and trenching
and safety; however final health and safety legislation in your state about general
resides with the persons installing the excavation, Shoring, battering and depth-
Underground tank. specific regulations. Ensure a safe site
Occupational Health and Safety legislation is maintained with appropriate safety
varies in each state, it is necessary to refer signage and barriers to protect damage
to the relevant regulations in your state at from third parties, during and after
all times during Installation, servicing and installation.
repair.
Note: It is the responsibility of the
1.2 INSTALLATION purchaser to ensure proper installation and
maintenance of the underground tank.
The system must be installed by a qualified
Polymaster will not be held responsible
plumber/installer. Installation by a non-
for any loss, injury or death resulting
licensed person may void warranty. All
from a failure to observe all safety
wiring must be performed by a licensed
installation requirements and safe working
electrician.
procedures.
1.3 LIFTING OF TANKS
When lifting the tank into place use the
appropriate lifting lugs provided on the
tank and lower evenly into the excavation.

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 2. LOAD RATINGS FOR TANKS

2.1 PEDESTRIAN ACCESS 3. GROUND WATER

This tank has a load rated cover to 500kg.
This makes it ideal for use in pedestrian 3.1 Careful consideration must be given
traffic areas. in ascertaining the height of groundwater.
Groundwater level must not be higher than
2.2 PASSENGER VEHICLES the midline of the tank height.
The shaded area illustrates the allowable
Where the tank is in a zone where it could immersion depth for the tank. If the tank is
be susceptible to passenger vehicle traffic a in an area subject to vehicle traffic, there
removable cast iron lid (Class B) needs to be must be no groundwater present at all. If
inserted over the standard tank cover. groundwater is higher than the midline
Minimum tank depths are displayed contact Polymaster for further advice.
in the diagram for this application and
groundwater must not be present. 3.2 If groundwater is evident at the base
Maximum weight over this Polymaster tank of the hole after excavation place a PVC
is = 3.5 tonnes, gross vehicle mass (GVM) sleeve in one corner of the excavation big
enough to fit a sump pump. (Leave the
pump running inside PVC pipe and do not
remove until backfill is up to the top of tank.)
Once the tank is installed, backfill in 300mm
layers and then remove pump and PVC pipe
and fill the hole. Complete the installation.

2.3 TRUCKS
Polymaster underground tanks must not
be installed below areas used by vehicles
heavier than passenger cars. For a class D
loading contact Polymaster for specialist
advice.

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General Instructions
INSTALLATION AND ASSEMBLY

EXCAVATION AND MANUAL TAMPING/COMPACTION DETAILS:

1. Natural earth 6. Polymaster underground tank
2. Riser 7. Concrete slab for vehicular traffic surfaces
3. Level compacted foundation– 20mm (if req)
porous crushed rock 8. Trench battering as per local regulations
4. Backfill 9. Cast iron lid if required
5. Finished ground level [Link] spots for connection to other tanks
Note: Backfill hole must be compacted in 300mm layers

STEP 1. TRENCH EXCAVATION

Excavate hole according to dimensions of occur. Hole depth should be 1660mm below
tank and in accordance with engineer report. finished pavement/lawn level if riser is not
Ensure sufficient space, (not less than 300mm) used. Allow depth of up to 2200mm if riser
is available for working around the tank during is used.
installation. Excavated soil must be kept well Remove all loose soil from base of hole and
clear of the hole to prevent cave in. ensure base is firm, flat and level.
Excavation slopes should be a minimum of A level layer of mechanically compacted
45 degrees. Type B crushed rock (depth approx.100mm
The distance from solid constructions must - 150mm) is applied as the foundation of the
comply with local regulations; refer to the excavation. The depth of the trench must
current Building Code of Australia (BCA) – be calculated so that the maximum earth
“angle of repose “. The trench embankment coverage above the tank is not exceeded.
must be designed so that slippage or If a vortex filter is being fitted before tank, this
collapse of the embankment wall will not riser supplied is required.

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 STEP 1.1 INSTALLATION NEAR TO STEP 1.3 MULTI TANK CONNECTION
SURFACES SUBJECT TO HEAVY VEHICLE Tanks are connected via flat area at the
TRAFFIC base of the tank with 100mm DWV pipes
If the underground tanks are installed through special Polymaster seals (supplied).
adjacent to surfaces which are used by A 127mm hole saw is required to fit the
vehicles heavier than passenger cars, the Polymaster seals.
minimum distance (D1) away from these A 25 mm irrigation pipe also needs to link
surfaces is at least the depth (D2) of the tanks at the top to relieve air pressure
trench, which is 2200mm if riser is used. whilst tanks are filling.
Note: tanks must not be installed below Ensure that the distance between the tanks
areas used by vehicles heavier than is at least 300 mm.
passenger cars.
The pipes must project at least 200 mm
inside the tanks.
Note:
If installing multiple tanks together check
inter connection joints and all rubber seals
for damage and ensure they are installed
correctly and all pipes are inserted the
minimum 200mm before backfilling occurs.

STEP 2. PLACEMENT OF TANK

STEP 1.2 SLOPE, EMBANKMENT, ETC.

On installation of the tank in the immediate
vicinity (<5 m) of a slope, a statically
calculated (by an engineer) supporting wall
must be erected to absorb the soil pressure.
The wall must exceed the dimensions of the • Using the lifting points provided for
tank by at least 500 mm in all directions, stability, lift tank into place by use of a
and must be located at least 1m away from backhoe, excavator or crane
the tank. • The tank has four feet, ensure the tank
does not sink into loose soil of hole,
chock if necessary
• Using manhole for guide, level tank in
both directions
The tank must be lowered impact free
into the prepared trench excavation using
suitable lifting equipment.

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STEP 3. PLACING WATER IN TANK during tampering/compacting of backfill.
When water table is below midline skirt of Note:
tank • Under no circumstances backfill the
• 3300Ltr tank – add 1000ltrs of water trench directly from the tip truck
• 5000Ltr tank – add 1500ltrs of water • Ensure all tank opening are sealed
before backfilling.
Backfill around the tank to pipe inlet depth

STEP 5. PLUMBING OF FEED AND

OVERFLOW PIPES
All feed and overflow drain pipes must
be laid on a grade of at least 1% in the
direction of flow. Subsequent settling is
possible and must be considered.
The tank overflow is connected to
stormwater, it must be protected against
reflux by using a suitable and accessible
non-return valve and be in accordance
with local regulations.
STEP 4. BACKFILLING
The Polymaster Underground Tank has a
The surrounding area of the excavation is number of flat surfaces at both ends for
filled in layers (maximum 300mm steps) of feed and outlet pipes.
appropriate 7mm minus or Type B crushed Use a 124mm hole saw to drill in the
rock(Porous). appropriate position. Refer to below the
image.
The individual layers must be well tamped/
compacted by hand held machine.
Damage to the tank must be avoided

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 STEP 6. MOUNTING OF THE SELF- STEP 7. PLUMBING UP SUBMERSIBLE
CLEANING VORTEX FILTER URVF01 PUMP
• This filter can either be fitted in the • Plumbing fittings have been supplied
ground alongside the tank or mounted from pump to brass outlet fitted in
to the wall of the house/ structure. tank. Fit these together and screw onto
A minimum one metre of horizontal submersible pump.
stormwater pipe must be fitted before • Mount lifting chain to pump by passing
the filter. chain through eyebolt and lock with D
• Before installing filter check whether a shackle
height difference between the rainwater • Fit poly pipe fittings to brass outlet in
outlet and the tank inlet has sufficient wall of tank.
fall to keep stormwater pipe clear at
• Mains water can now be plumbed into
all times. If this is cannot be achieved
change over device or pressure switch
the filter is best to go on the wall of the
and outlet pipes to laundry and toilets.
adjoining house / structure near the
downpipe. The URVF01 is suitable for
200sq metres of roof, for areas larger
than this we recommend the larger
capacity URVF15 model. This model
requires a deeper installation
• After placing the Vortex filter in hole,
make the pipe connections using
100, SWV pipe. The top half of the
filter can rotate 360, this will enable
easier connection to the inlet from the
downpipe.
• In order for the Vortex filter to function
properly, it must be installed exactly
vertical.
Change over
device
Tamper proof lid
Overflow to storm 1”Polypipe line to
water system changeover device

2180mm
Including Riser Electrical lead in conduit
to changeover device
(600mm deep min.

4000mm

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STEP 8. WIRING THE PUMP AND In the event of work carried out inside the
PRESSURE SWITCH tank, as Occupational Health and Safety
• The mains Water Changeover device legislation differs from each state and
(Controller) or pressure switch, can now territory, reference needs to be made to
be mounted outdoors or indoors onto a Occupational Health and Safety legislation
flat vertical surface. pertaining to confined spaces.
• Cut off end of pump cable and pass Note: Please refer to safety notes and
through ¾” plastic outlet in tank wall, General safety instructions at the front of
into a conduit and then rewire pump this installation manual
cable into plug and controller.
NOTE: A licensed Electrician will be needed STEP 10. LANDSCAPING AND
to carry out all electrical installations COMMISSIONING
according to the relevant Australian
Standards. Your tank is now ready to be fully covered
in and paved or landscaped over. Tank
lid is very strong and will be capable of
STEP 9. INSPECTION AND SERVICING withstanding 500kgs. A seal is provided
The entire system must be inspected under tank lid to prevent ingress of surface
for leaks, at the completion of the water
work. Settling of soil might occur and
consideration needs to be given to allow for
such.
Depending on local conditions the system
may need to be serviced at regular intervals
(every 12 months). In this case, all parts of
the system should be cleaned thoroughly
and their function checked. Servicing
should be carried out as follows:
• Isolate water and power connections
• Drain the tank
• Clean surfaces and internal parts with
clean water
• Remove any dirt/debris from the tank
• Check that all internal parts are properly
positioned and firmly seated

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 Data sheet
FUNCTIONAL DESCRIPTION
This is a rotationally moulded Polyethylene Underground storage tank.

Underground Tank
CODE URT3300 URT5000
Manufacturer Polymaster Pty Ltd Polymaster Pty Ltd
Tank Type Underground Tank Underground Tank
Nominal Capacity (Ltrs) 3300 5000
Working Volume (Ltrs)
Safe Fill Limit (Ltrs) 3135 4750
Tare Weight(Kg)
MOC Polyethylene-7032 Polyethylene-7032
Tank Dimensions 2469 x 1639 x 2173 3519 x 1639 x 2173
(including Riser) - L x W x H (mm)

Manway Height (mm) 1666 1666

Max. Specific Gravity Rating 1 1
Colour BLACK BLACK
Standards Compliance AS/NZS 1546.1:2008 AS/NZS 1546.1:2008

Standard Fitting Specifications

Riser URT3300 URT5000
Diameter (mm) Ø623 Ø623
Height (mm) 530 530
Colour BLACK BLACK
MOC Polyethylene-7032 Polyethylene-7032
Inspection Hatch
Size 140mm 140mm
MOC Polyethylene-7032 Polyethylene-7032
Outlet
Size DN32 DN32
MOC Brass Brass

A POLYMASTER GROUP PUBLICATION

The information provided in this document is general in nature and does not take into account your personal
situation. You should consider whether the information is appropriate to your needs, and where appropriate, seek
professional advice. Although every effort has been made to verify the accuracy of the information contained in
this document, Polymaster, its officers, employees and agents disclaim all liability (except for liability which by law
cannot be excluded), for any error, inaccuracy in, or omission from the information contained in this document or
any loss or damage suffered by any person directly or indirectly through relying on this information.

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Optional Fitting Specifications
CODE URT3300 URT5000
Pump- Option1
Part Code HSM-370PC HSM-370PC
Make HYJET HYJET
Model HSM-370PC HSM-370PC
Voltage(V) 230 230
Power (HP) 0.5 0.5
IP Rating IP55 IP55
Flow Rate(L/min) 82 82
Pump Body Casing 304 S/Steel 304 S/Steel

Controls
Press control
Make HYJET HYJET

Pump- Option2
Part Code HHR-370S-PC HHR-370S-PC
Make HYJET HYJET
Model HHR-370S-PC HHR-370S-PC
Voltage(V) 230 230
Power (HP) 0.5 0.5
IP Rating IP55 IP55
Flow Rate(L/min) 82 82
Pump Body Casing 304 S/Steel 304 S/Steel

Controls
Change over device
Make HYJET HYJET

Vortex Filter
Part Code URVF01 URVF01
Make WISY WISY
Model WF 2002 WF 2002
Diameter(mm) Ø315 Ø315
Height (mm) 483 483
Max. Water Flow (L/min) 4.2 4.2
Housing MOC Polypropylene Polypropylene
Colour BLACK BLACK
Filter (MOC) S/Steel S/Steel

LEGEND
• S/Steel – Stainless Steel
• MOC – Material of Construction
• Reference General Arrangement Drawings for further details of products

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 Warranty details

• Please activate your

warranty online at
[Link].
[Link]
Alternatively, if you do not
have access to the online
warranty page, contact
us on 1800 062 064

Polymaster underground tanks come with a ten-year

manufacturer’s warranty. It also meets with accreditation
guidelines guaranteeing a service life of 15 years.
To validate your warranty all installation instructions must be
strictly adhered to. When you submit your warranty, you agree to
adhere to the acknowledgement and release outlined below.

ACKNOWLEDGMENT AND RELEASE

The customer undertakes to install our underground tanks strictly to the manufacturer’s
directions, recommendations and specifications as contained in the Installation Manual
accompanying the tank.
In the event of any loss or damage sustained or suffered by the Customer of whatsoever kind or
wheresoever situated in the installation of these tanks, the customer agrees that he/she shall
not hold the manufacturer (Polymaster) liable and acknowledges and accepts that the customer
is wholly liable for such loss and damage and releases the manufacturer from any liability.

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Notes

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