quiz bank:

[Link]

INTMECH Quiz 3: Machine Design and

Shop Practices - Set A
INSTRUCTION: Select the best answer for each of the following questions. Mark
only one answer for each item by marking the box corresponding to the letter of
your choice on the answer sheet provided.

1) A soft yellow metal, known since ancient times a precious metal which
values are based.
A)Solidus C)Gold
B)Bronze D)Austenite

2) A machining operation whereby the tool reciprocates and the feed is

stationary is called:
A)Shaping C)Planning
B)Reaming D)Turning

3) This is defined as the cutting time to reach a predetermined wear, called

the tool wear criterion
A)Wear duration C)Tool life
B)Cycle time D)Life cycle

4) What is the algebraic difference between a size and the corresponding

basic size?
A)Tolerance C)Deviation
B)Allowance D)Limit

5) The true stress-strain curve in a stress-stress diagram appears to be:

A)Lower than the engineering C)The same as the engineering
stress-strain curve stress strain curve
B)Higher than the engineering D)Symmetrical with the engineering
stress-strain curve stress-strain curve

6) Rope brake dynamometer uses what?

A)Oil as lubricant C)grease as lubricant
B)No lubricant D)water as lubricant

7) The study of lubrication, friction, and wear of moving or stationary

parts is known as:
A)Lubrication C) Hydrodynamics
B)Tribology D)Hydrostatics
8) The softening of meals by heat treatment and most commonly consists of
heating the metals up to near molten state cooling them very slowly.
A)Quenching C)Annealing
B)Tempering D)Forming

9) The best material for brake drum is:

A)Cast iron C)Aluminum
B)Steel D)Wrought iron

10) This minimum distance is measured between the non-driving side of a tooth
and the adjacent side of the mating tooth. It is the amount by which the
width of a tooth space exceeds the thickness of the engaging tooth
measured on the pitch circle. What is this distance?
A)Circular pitch C)Backlash
B)Whole depth D)Space width

11) A coupling that allows axial flexibility/movement in the operation. Made

of alternate bolting of steel, leather, fabric and/or plastic material
into two flanges.
A)Flexible disk coupling C)Flexible Oldham coupling
B)Flexible toroidal spring coupling D)Elastic material bonded coupling

12) Which of the following could be the effect of cold working?

A)Increases the fatigue strength C)Has no influence on fatigue
strength
B)Decreases the fatigue strength D)None of these

13) A material that can wear away a substance softer than itself
A)phenol C)tungsten
B)abrasive D)chromium

14) This is a combination of mechanisms and other components that transforms,

transmits, or uses energy, load, or motion for a specific purpose. How do
you call this?
A)Mechanism C)Machine
B) Engine D)Linkage

15) In braking, the term backstop refers to a brake that is:

A)Self locking in one direction C)Self locking in both directions
B)Self energizing D)Any of these
16) This refers to a loss of material from the interface of two metal
surfaces that are in intimate contact. How do you call this?
A)Interfacing C)Wear
B)Interference D)Fretting corrosion

17) During tensile test, which of the following stress-strain curve(s) fits
for a glass rod?
A)A straight line C)an irregular curve
B)A parabola D)a sudden break

18) Used to true align machine tools, fixtures, and works, to test and
inspect trueness of finished work, and too compare measurement either
heights or depths or many other measurement
A)dial gauge C)tachometer
B)dial indicator D)speedometer

19) The operation of cooling a heated piece of work rapidly by dropping it in

water, brine or oil
A)Normalizing C)Annealing
B)Quenching D)Squeezing

20) The maximum stress to which a material may be subjected before failure
occurs.
A)Rupture stress C)Ultimate stress
B)Yield stress D)Allowable stress
21) If the ultimate shear strength of a steel plates is 42 000 psi, what
force is necessary to punch a 0.75 inch diameter hole in a 0.625 inch
thick plate?
A)61 850 lb C)61 580 lb
B)65 810 lb D)60 185 lb

22) A pulley 600 mm in diameter transmits 40 kW at 500 rpm. The arc of

contact between the belt and pulley is 155°, the coefficient of friction
between belt and pulley is 0.35 and the safe working stress of the belt
is 2.1 MPa. Determine the belt tensions ratio, neglecting the effect of
centrifugal force.
A)2.578 C)5.287
B)2.857 D)5.782
23) Select a deep-groove ball bearing to carry a radial load Fx = 800 lb and
a thrust load Fz = 700 lb at 1750 rpm. The service is 8 hr/day, but it is
not continuous; design for 20 000 hr. The operation is smooth with little
vibration; the outer ring rotates. Determine the design life in mr
(million revolution) with no more than 10 % failure.
A)20100 mr C)2001 mr
B)2100 mr D)1200 mr

24) A double screw thread has a pitch of 0.2 inch. Its root diameter is 0.55
inch. Find the outside diameter and the number of thread per inch.
A)0.2 threads/inch C)5 threads/inch
B)10 threads/inch D)2.5 threads/inch

25) A coiled spring with 1 ¾ in. outside diameter is required to work under
load of 140 lbf. Wire diameter used is 0.192 in. spring is to have seven
active coils, and the ends are to be closed and ground. Assume G equal to
12 million psi and mean radius to be 0.779 in. Determine the safe
shearing stress.
A)84 749.64 psi C)92 695.33 psi
B)88 568.97 psi D)96 978.21 psi

26) If two parallel shafts are connected by cylinders in pure rolling contact
and turning in the same direction, and having a speed ratio of 2.75, what
is the Center distance of the two shafts assuming that the diameter of
the smaller cylinder is 22 cm?
A)18.25 cm C)20.25 cm
B)19.25 cm D)17.25 cm

27) A 36-tooth pinion turning at 300 rpm drives 120-tooth gear of 14.5 deg
involute full depth pressure angle. Determine the rpm of the driven gear.
A)60 rpm C)75 rpm
B)45 rpm D)90 rpm

28) A steel has a BHN = 300. What is its approximate ultimate strength in
ksi?
A)300 ksi C)75 ksi
B)150 ksi D)200 ksi

29) A 75-mm diameter shaft is transmitting 350 kW at 650 rpm. A flange

coupling is used and has 6 bolts, each 18 mm in diameter. Find the
required diameter of the bolts circle based on an average shearing stress
of 27.5 MPa.
A)245 mm C)452 mm
B)254 mm D)425 mm
30) A spur pinion rotates at 600 rpm and transmits 25 kW to a mating gear.
The pitch diameter of the pinion is 100 mm, and the pressure angle is
20°. Determine the tangential load, in N.
A)7960 C)3900
B)6790 D)3098

31) A double-thread worm has a pitch diameter of 3 inches. The wheel has 20
teeth and a pitch diameter of 5 inches. Find the gear helix angle.
A)4.69° C)6.49°
B)9.46° D)6.94°

32) A gear set having a gear ratio of 3 is to be used at a center distance of

16 inches. If the gear has 80 teeth, what must be the circular pitch?
A)21.6 mm C)23.9 mm
B)22.6 mm D)21.9 mm

33) A machinist is to cut a steel material with the following choices: both
1.5 inches diameter; high speed steel with recommended cutting speed of
90 fpm; carbide tipped with cutting speed of 300 fpm. Compute the rpm of
the cutter
A)764 C)673
B)376 D)746

34) What will be the resulting critical speed of a shaft if you double its
diameter? The original critical speed of the shaft is 800 rpm
A)1600 rpm C)800 rpm
B)3600 rpm D)900 rpm

35) A hollow shaft has an inner diameter of 0.035 m and outer diameter of
0.06 m. Determine the polar moment of inertia of the hollow shaft.
A)1.512 x 10-6 m^4 C)1.52 x 10-6 m^4
B)1.215 x 10-6 m^4 D)1.125 x 10-6 m^4

36) If a 450 kg flywheel rotates from 180 rpm to 168 rpm, how much energy, in
N-m, it loss? Radius of the flywheel is 375 mm
A)1472.33 C)1451.33
B)1541.33 D)1433.51

37) Determine the Hp lost when a collar is loaded with 2000 lb, rotates at 50
rpm, and has a coefficient of friction of 0.15. The outside diameter of
the collar is 4 inches and the inside diameter is 2 inches.
A)0.7314 Hp C)0.4713 Hp
B)0.3714 Hp D)0.4371 Hp
38) Determine the force applied tangentially to a bar of screw-jack at a
radius of 800 mm if the torque required is 600 N-m
A)705 N C)750 N
B)507 N D)570 N

39) A single square thread power screw is to raise a load of 70 kN. The screw
has a major diameter of 36 mm and a pitch of 6 mm. The coefficient of
thread friction and collar friction are 0.13 and 0.10 respectively. If
the collar mean diameter is 90 mm and the screw turns at 60 rpm, find the
axial linear speed of the screw.
A)5 mm/s C)7 mm/s
B)6 mm/s D)5.5 mm/s

40) With the present water interruptions prevailing in Metro Manila, you have
been asked to design an upright cylindrical water tank 6 meters in
diameter and 6 meters high, vented, and to be filled completely with
water. Determine the minimum thickness of the tank plate if the stress is
limited to 40 MPa.
A)4.41 mm C)4.38 mm
B)5.81 mm D)3.57 mm

41) The axial pitch of a right-handed single-thread worm is 25 mm, normal

pressure angle is 14.5°, and the pitch diameter of the worm is 100 mm. It
is to be made from hardened steel which has a catalog rating of 2.25 kW
at 650 rpm when meshed with a 48-tooth cast-steel gear. The coefficient
of friction is 0.085. Determine the shafts center distance
A)241 mm C)412 mm
B)142 mm D)124 mm

42) An industrial fan is desired to deliver 20,000 cfm of air when running at
350 rpm, and it is estimated that atleast 5 Hp motor is needed in order
to deliver this amount of air. The available motor is a second-hand 5.5
Hp, 1800 rpm motor connected to a sprocket will 18 teeth. If a chain and
sprocket will be used for transmission, recommend the center distance.
A)16 in C)32 in
B)10 in D)20 in

43) Two sleeve bearings support a shaft. The total load on the bearings is
2800 lb. Diameter of the shaft is 1.75 inch. Find the friction power
loss, in Hp, if the coefficient of friction between shaft and bearing is
0.10 and the shaft rotates 200 rpm
A)0.88 Hp C)0.98 Hp
B)0.78 Hp D)0.68 Hp
44) A steel shaft 1.75 inches in diameter transmits 40 Hp at 1800 rpm.
Assuming a modulus of rigidity of 12 x 106 psi, find the torsional
deflection of the shaft in degrees per foot length
A)0.0073 C)0.0063
B)0.0037 D)0.00013

45) A bolt is screwed up tightly in a packed joint. The allowable working

stress is 12,000 psi and size of the bolt is 1.5 inches. Determine its
working strength
A)12 121.5 lb C)21 211.5 lb
B)11 212.5 lb D)12 211.5 lb

46) A wheel has an outside and inside diameter of 1 meter and 0.75 meter,
respectively. If its arms and hub is neglected, determine the radius of
gyration of the wheel.
A)0.5125 m C)0.3125 m
B)0.6125 m D)0.4125 m

47) A connecting rod is to form from a low carbon steel sheet 3/8 in. thick,
lined with aluminum 1/8 in. thick. Steel has a modulus of elasticity of
30 x 106 psi, while aluminum of 10.3 x 106 psi. If the aluminum has a
tensile stress of 10,000 psi, what is the corresponding stress of the
steel sheet?
A)12,961 psi C)29,126 psi
B)96,122 psi D)26,191 psi

48) A 20° involute type spur gear has a diametral pitch of 6. If it has a
circular pitch of 0.1309 inch, determine the minimum whole depth of the
gear
A)0.5593 inch C)0.3595 inch
B)0.5395 inch D)0.3955 inch

49) A double thread worm gear has a pitch of 1.125 inches and a pitch
diameter of 3 inches. It has a coefficient of friction of 0.20 and normal
pressure angle of 14.5°. The worm is supplied by 12 Hp at 1200 rpm motor.
Find the tangential force on the gear. The worm is a left hand thread.
A)420 lb C)798 lb
B)897 lb D)879 lb

50) The allowable working stress of a 1.5 inches bolt which is screwed up
tightly in packed joint is 13000psi, determine the working strength
A)11 212.5 lb C)12 212.5 lb
B)10 212.5 lb D)13 212.5 lb
INTMECH Quiz 3: Machine Design and
Shop Practices - Set B
INSTRUCTION: Select the best answer for each of the following questions. Mark
only one answer for each item by marking the box corresponding to the letter of
your choice on the answer sheet provided.

1) What is the algebraic difference between a size and the corresponding

basic size?
A)Tolerance C)Deviation
B)Allowance D)Limit

2) When a hot part is cooled suddenly by quenching, there is momentarily a

high temperature gradient that induces a stress gradient. Some metal
parts under certain conditions crack as a result. How do you call this
phenomenon?
A)Thermal-shock failure C)Honing
B)Thermal fatigue D)Quenching

3) What is the algebraic difference between the maximum limit and the
corresponding basic size?
A)Fundamental deviation C)Lower deviation
B)Upper deviation D)Tolerance

4) Which of the following is the benefit in using nitriding as a surface-

hardening process for alloy steels?
A)Improvement of endurance C)Improvement of endurance
strength, 50 % or more strength, more than 50 %
B)Improvement of endurance D)80 % improvement on the endurance
strength, less than 50 % strength

5) The total deformation measured in the direction of the line of stress.

A)Axial deformation C)Strain
B)Elongation D)Unit stress
6) This is a set of specifications for the analysis, design, manufacture,
and construction of something; the purpose of which is to achieve a
specified degree of safety, efficiency, and performance or quality. How
do you call this set of specifications?
A)Code C)Law
B)Standard D)Theorem

7) A machine tool principally to machine flat or plane surfaces with single-

point cutting tool
A)Grinder C)Planer
B)Shaper D)Turret machine

8) This is a combination of mechanisms and other components that transforms,

transmits, or uses energy, load, or motion for a specific purpose. How do
you call this?
A)Mechanism C)Machine
B)Engine D)Linkage

9) In braking, the term backstop refers to a brake that is:

A)Self-locking in one direction C)Self-locking in both directions
B)Self energizing D)Any of these

10) The variable polarity plasma arc (VPPA) process was developed for welding
metals that form an oxide skin, such as ___________.
A)Steel C)Cast iron
B)Copper D)Aluminum

11) Which one is different from the remaining?

A)nitriding C)electroplating
B)cyaniding D)flame hardening

12) A cold chisel is made of what?

A)Mild steel C)high carbon steel
B)German silver D)cast iron

13) The portion of the gear tooth space that is cut below the pitch circle
and is equal to the addendum plus the clearance
A)top root C)addendum
B)deddendum D)top land
14) A material that can wear away a substance softer than itself
A)phenol C)tungsten
B)abrasive D)chromium

15) Stainless steels generally contain at least __ per cent chromium, with or
without other elements
A)18 C)12
B)16 D)10

16) This is either the upper or the lower deviation, depending on which is
closer to the basic size. How do you call this deviation?
A)Fundamental deviation C)Lower deviation
B)Upper deviation D) Tolerance

17) A cylindrical bar of steel with threads formed around it and grooves or
flutes running lengthwise in it, intersecting with the threads to form
cutting edges. It is used to cut internal threads
A)groove C)tap
B)lap D)flute

18) The rated life of a bearing changes:

A)Inversely as cube of load C)Inversely as square of load
B)Directly as load D)Inversely as load

19) An alloy of cooper and zinc.

A)Aluminum C)Brass
B)Bronze D)Nickel

20) A machine tool used in the production of flat surfaces on pieces too
large or too heavy or perhaps too awkward to hold in a shaper
A)shaper C)tool grinder
B)planer D)power saw

21) What is the polar section modulus of a solid shaft with a diameter of
101.6 mm?
A)209.5 cm^3 C)205.9 cm^3
B)209.5 cm^4 D)205.9 cm^4
22) Find the total torque necessary to raise the load of 3000 lb using a
triple-thread square power screw. The power screw has a root diameter of
2 inches and 2 threads per inch. It is used in conjunction with a collar
with an outer diameter of 4 inches and an inner diameter of 2.5 inches.
The coefficient of friction is 0.2 for both threads and collar
A)2445 lb C)2454 lb
B)2544 lb D)4245 lb

23) A double thread worm has a lead angle of 7.25° and pitch radius of 2.5
inches. Determine the pitch of the worm
A)1.5 inch C)1 inch
B)2 inches D)0.75 inch

24) An air compressor system uses a receiver with 30 inches diameter and
pressure load of 120 psi. Consider a design stress of 8000 psi, calculate
the thickness required of the receiver if it is to be oriented
vertically, cylindrical and to be made from steel
A)3/16 inch C)5/16 inch
B)3/8 inch D)¼ inch

25) A 75 mm diameter shaft that transmits 150 kW at 400 rpm is designed with
a flat key. If allowable shearing stress is 20 MPa and key width is 15
mm, determine the length of the key
A)30.65 mm C)33.75 mm
B)31.83 mm D)32.85 mm

26) An industrial fan is desired to deliver 20,000 cfm of air when running at
350 rpm, and it is estimated that at least 5 Hp motor is needed in order
to deliver this amount of air. The available motor is a second-hand 5.5
Hp, 1800 rpm motor connected to a sprocket will 18 teeth. If a chain and
sprocket will be used for transmission, recommend the center distance.
A)16 in C)32 in
B)10 in D)20 in

27) Find the tooth thickness on the tooth circle of a 20-degree full depth
involve tooth having a circular pitch of 1.25 in. and whole depth of 0.75
inch.
A)10 mm C)14 mm
B)12 mm D)16 mm
28) How much force is required for punching a hole 3 inches in diameter
through a ¼ inch steel stock?
A)40 tons C)60 tons
B)50 tons D)70 tons

29) What should be the diameter (in inches) of a pulley with a belt speed of
4500 fpm and the motor running at 1760 rpm?
A)9.76 C)7.76
B)10 D)8.76

30) A double thread worm gear has a pitch of 1.125 inches and a pitch
diameter of 3 inches. It has a coefficient of friction of 0.20 and normal
pressure angle of 14.5°. The worm is supplied by 12 Hp at 1200 rpm motor.
Find the tangential force on the gear. The worm is a left hand thread.
A)420 lb C)798 lb
B)897 lb D)879 lb

31) Compute the line shaft diameter to transmit 12 HP at 180 rpm with
torsional deflection of 0.08 degrees per ft length.
A)3 in. C)2.35 in
B)5 cm D)62 mm

32) In a simply-supported shaft of 2-ft span of 2-in. diameter, the allowable

flexural stress is 6,000 psi. Determine the maximum permissible
concentrated bending load that it may be carried
A)854.7 lb C)587.4 lb
B)485.7 lb D)785.4 lb

33) Calculate the peripheral speed, in fpm, of a short shaft held with 16
inches pulley and runs at 450 rpm
A)1588 C)1885
B)1858 D)5881

34) A disc clutch is made of a material with coefficient of friction of 0.4.

The shaft speed is 1200 rpm and axial force is 1500 N. The clutch has 6
pairs of contacting friction surfaces with an outside diameter of 200 mm
and an inside diameter of 100 mm. Determine the Hp that can be
transmitted by the clutch assuming uniform pressure.
A)35.2 Hp C)47.2 Hp
B)23.5 Hp D)27.4 Hp
35) Find the efficiency of a triple-thread square power screw raising a load
of 3000 lb. The power screw has a root diameter of 2 inches and 2 threads
per inch. It is used in conjunction with a collar with an outer diameter
of 4 inches and an inner diameter of 2.5 inches. The coefficient of
friction is 0.2 for both threads and collar.
A)0.2525 C)0.2929
B)0.3929 D)0.2429

36) A hollow shaft with an outside diameter of 100 mm is subjected to a

maximum torque of 5,403.58 N.m. Determine its thickness if it not to
exceed a shearing stress of 60 MPa or a twist of 0.5 degree per meter
length of shaft. G=83,000 MPa.
A)15 mm C)16.8 mm
B)86 mm D)14.2 mm

37) A shaft that transmits 1000 Hp at 1000 rpm is to be design with a square
key. If the allowable shear and compressive stresses in the key are 15
ksi and 30 ksi, respectively, what length of the key is required?
A)2.1 inches C)3.2 inches
B)2.8 inches D)4.2 inches

38) A flywheel weighing 457 kg has a radius of 375 mm. How much energy, in N-
m, does the flywheel loss from 3 rps to 2.8 rps?
A)368 C)1474
B)150 D)38

39) An industrial fan is desired to deliver 20,000 cfm of air when running at
350 rpm, and it is estimated that atleast 5 Hp motor is needed in order
to deliver this amount of air. The available motor is a second-hand 5.5
Hp, 1800 rpm motor connected to a sprocket will 18 teeth. If a chain and
sprocket will be used for transmission, recommend the length of the
chain.
A)54 in C)62 in
B)58 in D)66 in

40) A bus is travelling at 90 kph when the brakes are applied. If it travels
a distance of 60 meters before coming to a stop, what is its acceleration
m/s2?
A)–7.08 C)–5.21
B)6.36 D)5.76
41) A 36-tooth gear drives a 50.8-mm solid shaft that transmits power at 120
rpm. If the allowable shearing stress is 83 MPa, determine the power
transmitted, in Hp
A)36 Hp C)42 Hp
B)28 Hp D)38 Hp

42) Two shafts, both 2.5 inches in diameter, is to be connected by a flange

coupling. It is to transmit 15,000 in-lb of torque. How many ½” diameter
bolts in a 6” diameter bolt circle are required if the shear stress in
each bolt is limited to 3000 psi?
A)9 bolts C)6 bolts
B)7 bolts D)8 bolts

43) A hollow iron pipe to be designed as a column has an outside diameter of

240 mm and is subjected to a force of 80 KN. Find the pipe thickness if
the compressive stress is limited to 16 MPa.
A)5.85 mm C)7.85 mm
B)6.85 mm D)8.85 mm

44) A 2.54 mm thin hollow sphere is subjected to an internal pressure of 789

kPa. It has a radius of 254 mm. Determine the maximum normal stress on an
element of the sphere.
A)39.45 kPa C)34.95 kPa
B)39.45 MPa D)34.95 MPa

45) A 500 mm brake drum has a simple brake that is to absorb a torque of 250
N-m. If the coefficient of friction and the contact angle between the
band and drum are 0.2 and 180º, respectively, and that the length of the
brake arm is twice the drum diameter, determine the minimum braking force
applied at the free end of the brake arm
A)721.5 N C)275.1 N
B)752.1 N D)572.1 N

46) A carbon steel UNC bolt has a stress area of 0.606 in2, determine its
permissible working stress.
A)4055.49 psi C)4550.49 psi
B)4505.49 psi D)4455.09 psi
47) What torque is needed by a flywheel to produce an angular acceleration of
100 revolutions per minute, per second? The flywheel is solid disk and
has a diameter of 1.5 m and a mass of 800 kg.
A)3265 N-m C)2356 N-m
B)5236 N-m D)6325 N-m

48) A 20° straight-tooth bevel pinion having 14 teeth and a diametral pitch
of 6 teeth/inch drives a 42-tooth gear. The two shafts are at right
angles and in the same plane. Find the pitch angle of the pinion.
A)18.4° C)14.5°
B)20° D)20.5°

49) What modulus of elasticity in tension is required to obtain a unit

deformation of 0.00105 m/m from a load producing a unit tensile stress of
44,000 psi?
A)42.300 x 106 psi C)43.101 x 106 psi
B)41.202 x 106 psi D) 41.905 x 106 psi

50) A spur pinion rotates at 1600 rpm and transmits 50 kW to a mating gear.
The pitch diameter of the pinion is 100 mm, and the pressure angle is 20°
. Determine the tangential load, in N.
A)5 968 C)5900
B)5790 D)5098
INTMECH Quiz 3: Machine Design and
Shop Practices - Set C
INSTRUCTION: Select the best answer for each of the following questions. Mark
only one answer for each item by marking the box corresponding to the letter of
your choice on the answer sheet provided.

1) A soft yellow metal, known since ancient times a precious metal which
values are based.
A)Solidus C)Gold
B)Bronze D)Austenite

2) Which of the following G-codes refers to rapid traverse in CNC machining?

A)G00 C)G02
B)G01 D)G03

3) A kind of chuck which should not used where extreme accuracy is required
A)Collet chuck C)Four jaw chuck
B)Magnetic chuck D)Universal chuck

4) A cold chisel is made of what?

A)Mild steel C)high carbon steel
B)German silver D)cast iron

5) The portion of the gear tooth that projects above or outside the pitch
circle
A)top relief C)addendum
B)deddendum D)tooth space

6) Which of the following cams where the follower reciprocates or oscillates

in a plane perpendicular its axis of rotation?
A)Tangential cam C)radial cam
B)cam curves D)cylindrical cam

7) In die casting accurate parts made of steel, what shrinkage allowance in

inches per inch is recommended?
A)0.011 C)0.033
B)0.022 D)0.044
8) A method in softening a piece of metal that is too hard to machine and is
done by heating steel slowly above the usual hardening temperature
 keeping it at the heat for ½ to 2 hours then cooling slowly, preferably
in a furnace
A)broaching C)normalizing
B)quenching D)annealing

9) This is a set of specifications for the analysis, design, manufacture,

and construction of something; the purpose of which is to achieve a
specified degree of safety, efficiency, and performance or quality. How
do you call this set of specifications?
A)Code C)Law
B)Standard D)Theorem

10) Newton’s law of motion that describes that if a force acts to change the
state of motion of the body, the body offers a resistance equal and
directly opposite to the force
A)Second law C)First law
B)Third law D)Universal gravitation

11) A kind of chuck which has a reversible jaws which could be adjusted
separately
A)Collet chuck C)Four jaw chuck
B)Independent chuck D)Four jaw chuck

12) Age- hardening is related with:

A)Cast iron C)Duralumin
B)Stainless steel D)German silver

13) A kind of gears for heavy duty works where a large ratio of speed is
required and are extensively used in speed reducers
A)bevel gear C)helical gear
B)worm gear D)spiral gear

14) It is a machine member that supports another part that rotates, slides,
or oscillates in or on it
A)Pulley C)Bearing
B)Key D)Shaft

15) Steel Balls for ball bearings are manufactured by

A)Turning C)Casting
B)Rolling D)Cold heading
16) In CNC programming, which of the following M code commands is for a tool
change?
 A)M06 C)M03
B)M04 D)M10

17) Which one is different from the remaining?

A)nitriding C)electroplating
B)cyaniding D)flame hardening

18) It is a load applied transversely to longitudinal axis of member. How do

you call this load?
A)Bending load C)Distributed load
B)Combined load D)Cyclic load

19) In manufacturing, this is the operation of cutting out flat area to some
desired shape and is usually the first step in a series of operation
A)Turning C)Blanking
B)Facing D)Finishing

20) A free-cutting steel has a higher ______ content than comparable carbon
steels.
A)Sulfur C)Nickel
B)Cobalt D)Chromium

21) Mechanical power at a rate of 37 kW running at 1760 rpm is to transmit

using a solid shaft 48.2 cm long. The torsional stress is 8.13 MPa. What
is the diameter of the shaft?
A)45 mm C)55 mm
B)50 mm D)30 mm

22) A pulley 600 mm in diameter transmits 40 kW at 500 rpm. The arc of

contact between the belt and pulley is 155°, the coefficient of friction
between belt and pulley is 0.35 and the safe working stress of the belt
is 2.1 MPa. Determine the belt tensions ratio, neglecting the effect of
centrifugal force.
A)2.578 C)5.287
B)2.857 D)5.782

23) A collar has an outside diameter of 100 mm and an inside diameter of 40

mm. The collar rotates at 1000 rpm and the coefficient of friction
 between the collar and the pivot surface is 0.15. Determine the
frictional Power acting on a collar loaded with 100 kg weight
A)572 W C)752 W
B)527 W D)275 W

24) A shaft, 1.5 inches in diameter, was loaded with a torque of 8,000 in-lb
and a bending moment of 12,000 in-lb, determine the maximum shear stress
induced on the shaft
A)21 763.5 psi C)23 761.5 psi
B)27 163.5 psi D)26 173.5 psi

25) A spur pinion rotates at 600 rpm and transmits 25 kW to a mating gear.
The pitch diameter of the pinion is 100 mm, and the pressure angle is
20o. Determine the tangential load, in N.
A)7960 C)3900
B)6790 D)3098

26) A double-thread worm has a pitch diameter of 3 inches. The wheel has 20
teeth and a pitch diameter of 5 inches. Find the gear helix angle.
A)4.69° C)6.49°
B)9.46° D)6.94°

27) A flywheel is made up of cast iron with specific weight of 0.26 lb per
cubic inch. It has a width of 8 inches, mean diameter of 4 ft and mean
chegg
operating speed is 300 rpm and the coefficient of fluctuation is to be
0.05. It is required to handle 2250 ft-lb of kinetic energy. Find the
weight of rim, assuming that the arms and hub are equivalent to 10 % of
the total rim weight.
A)333.7 lb C)337.3 lb
B)373.3 lb D)733.3 lb

28) Two extension coil springs are hooked in series that support a single
weight of 100 kg. The first spring is rated at 4 kN/m and the other
spring is rated at 6 kN/m. Determine the total deflection of the springs.
A)408.6 mm C)480.6 mm
B)486.0 mm D)460.8 mm

29) A 75 lb disc is mounted midway a 1-inch diameter shaft supported by

bearings 20 inches apart. Find the lowest critical speed in rpm. Neglect
 the weight of the shaft. Assume that the modulus of elasticity is 30 000
000 psi.
A)5763.43 rad/s C)1207.09 rad/s
B)301.77 rad/s D)401.77 rad/s

chegg 30) A 500 mm brake drum has a simple brake that is to absorb a torque of 250
N-m. If the coefficient of friction and the contact angle between the
band and drum are 0.2 and 180º, respectively, and that the length of the
brake arm is twice the drum diameter, determine the minimum braking force
applied at the free end of the brake arm
A)721.5 N C)275.1 N
B)752.1 N D)572.1 N

31) If two parallel shafts are connected by cylinders in pure rolling contact
and turning in the same direction, and having a speed ratio of 2.75, what
is the Center distance of the two shafts assuming that the diameter of
the smaller cylinder is 22 cm?
A)18.25 cm C)20.25 cm
B)19.25 cm D)17.25 cm

32) A hydraulic control for a straight motion utilizes a spherical tank that
is connected to a work cylinder with piston diameter of 4.35 in.
Spherical tank maintains pressure in the tank at 400 psi. Determine the
wall thickness of work cylinder if it is made of cast iron having an
allowable tensile stress of 2000 psi. The pressure drop between the tank
and cylinder is 30 psi.
A)0.448 in C)0.402 in
B)0.583 in D)0.687 in

33) A collar has an outside diameter of 4 inches and an inside diameter of 2

inches. If it is loaded with a 2000 lb and rotates at 50 revolution per
minute, determine its Hp lost. Coefficient of friction is 0.15.
A)0.7314 Hp C)0.4713 Hp
B)0.3714 Hp D)0.4371 Hp

34) Determine the minimum whole depth of spur gear of 14.5° involute type
with diametral pitch of 24 and circular pitch of 0.1309 inch.
A)0.09000 inch C)0.0899 inch
B)0.08900 inch D)0.089758 inch

35) A 20° straight-tooth bevel pinion having 14 teeth and a diametral pitch
of 6 teeth/inch drives a 32-tooth gear. The two shafts are at right
 angles and in the same plane. The pinion is to transmit 1800 rpm and
transmitting 50 hp. Determine the pitch diameters of the gears.
A)2.33 inches and 5.36 inches C)5.36 inches and 6.36 inches
B)3.23 inches and 3.56 inches D)2.33 inches and 2.33 inches

36) A steel tie rod on bridge must be made to withstand a pull of 5000 lbs.
Find the diameter of the rod assuming a factor of safety of 5 and the
ultimate stress of 64 000 psi?
A)0.876 in. C)0.705 in.
B)0.465 in. D)0.971 in.

37) A flywheel weighing 457 kg has a radius of 375 mm. How much energy, in N-
m, does the flywheel loss from 3 rps to 2.8 rps?
A)368 C)1474
B)150 D)38

38) A triple-thread worm has a lead angle of 17° and a pitch diameter of
2.2802 inches. Find the center distance when the worm is mated with a
wheel of 48 teeth.
A) 6.72 inches C) 6.27 inches
B) 7.26 inches D) 7.62 inches

39) 150 N-load is tangentially applied to a 140 mm diameter wheel. If the

load is constant, determine the work done, in J, in 12 revolutions of the
wheel.
A)729 J C)972 J
B)792 J D)927 J

40) What is the polar section modulus of a solid shaft with a diameter of
101.6 mm?
A)209.5 cm3 C)205.9 cm3
B)209.5 cm4 D)205.9 cm4

41) A steel shaft 1.75 inches in diameter transmits 40 Hp at 1800 rpm.

Assuming a modulus of rigidity of 12 x 106 psi, find the torsional
deflection of the shaft in degrees per foot length
A)0.0073 C)0.0063
B)0.0037 D)0.00013

42) What is the frictional hp acting on a collar loaded with 100 kg weight?
The collar has an outside diameter of 100 mm and an internal diameter of
 40 mm. The collar rotates at 1000 rpm and the coefficient of friction
between the collar and the pivot surface is 0.15.
A)1.2 Hp C)0.5 Hp
B)0.3 Hp D)0.8 Hp

43) A Keyed gears deliver a torque of 912.4 Nm thru its shaft of 63.5 mm
outside diameter. If the key has thickness of 15.875 mm and width of
11.1125 find the length of the key. Assume the permissible stress values
of 61.2 MPa for shear and tension at 99.8 MPa.
A)47.42 mm C)42.22 mm
B)39.72 mm D)46.92 mm

chegg 44) A shaft revolving at 1740 rpm supported by a bearing with a length of 105
mm and a diameter of 64 mm. If the load is light and SAE Oil No. 20 is
used with an average temperature of 65 degrees and diametral clearance is
0.136 mm. What would be the loss of power due to friction? Use a
viscosity of 2.4 x 10-6 reyns.
A)0.173 kW C)0.746 kW
B)0.462 kW D)0.247 kW

45) A parallel helical gear-set consists of a 19-tooth pinion driving a 57-

teeth gear. The pinion has a left-hand helix angle of 20°, a normal
pressure angle of 14½°, and a normal diametal pitch of 10 teeth/inch. If
the pinion is to transmit 50 Hp at a speed of 1750 rpm. Determine the
center distance of the two gears.
A)2.02 inches C)4.04 inches
B)6.06 inches D)2.06 inches

46) The ratio in band tension in a brake drum is 3. The difference between
the tight side and slack side is 5 kN. Find the tension in the tight side
A)2.75 kN C)4.75 kN
B)3.75 kN D)1.75 kN

47) A gear set having a gear ratio of 3 is to be used at a center distance of

16 inches. If the gear has 80 teeth, what must be the circular pitch?
A)21.6 mm C)23.9 mm
B)22.6 mm D)21.9 mm

48) A shaft that transmits 1000 Hp at 1000 rpm is to be design with a square
key. If the allowable shear and compressive stresses in the key are 15
 ksi and 30 ksi, respectively, what length of the key is required?
A)2.1 inches C)3.2 inches
B)2.8 inches D)4.2 inches

49) A square key is to be used in a 40 mm flat key and that will develop a 2
kN.m torque. If bearing stress of key is 448 MPa, determine the cross-
sectional dimension of flat key to be used using key length of 21.12 mm
A)21.12 mm C)28.21 mm
B)25.61 mm D)18.61 mm

50) A helical-coil spring has a mean coil diameter of 1 inch and a wire
diameter of 1/8 inch. Determine the curve correction factor of the
spring.
A)1.144 C)1.1144
B)1.44 D)1.1414