PT.
DAEYOUNG APEX INDONESIA
PROBLEM SHEET REPORT
Product : RC-BOX COVER
Part No : PBOX-I701VRF0
Problem : MODIFICATION STATUS NG
CUSTOMER : PT. SHARP ELECTRONIC IND
18/03/2024
SAIHATSU BOUSHI REPORT Regular
New Doc No:
Part Name / Part Number Model Problem Detect Problem Place Lot No. Supect Qty Total NG NG %
RC-BOX COVER
SJ-235 Modification RIB NG 16/03/2024 PT. DYAI - - - -
PBOX-I701VRF0
❑Phenomena RC-BOX COVER ( RIB OVER DIMENSION ) COUNTERMEASURE
Action Plan PIC Due Date Remark
1. Request to artmold to repair Elfas 19/03/24 Same as
modification req
Before After Requirement
ROOT CAUSE ANALYSIS IMPROVEMENT POINT ACTIVITY
❑ Why Make: ❑ Why Loose: 1. Repair ulang oleh artmold agar dimensi disesuaikan (estimasi finish
19/03/2024)
Status Request modif : Repair By artmold NG
2. Informasi kepada sharp terkait kendala yang terjadi
Add : 0.3 mm
Act : 0.56 mm
(Over 0.26)
Self Assessment 07/03/2023 DOCUMENT ATTACHMENT CAUSES 5 PRINCIPLE YPQ
Approved Checked Prepared 1. Why why analysis problem 1. MSK (Mematuhi Standard Kerja)
2. Countermeasure major evidence 2. KT (Kerja Tuntas)
3. Pass Inspection major evidence 3. PSSP (Pemisaham Sebelum/ Sesudah Proses)
4. Yokotenkai detail 4. PPN (Penanganan Part NG)
5. Shaihatsu Bousi evidence (Procedure/Flow job) 5. KAO (Kontrol Awal Operator)
6. NG/Defect 2 times reason
Approval PT. SEID
Note : Report Verification Verification
Improvement Improvement Improvement
Mgr Spv OK / NG Need / No Need OK / NG
REQUEST MODIFICATION
RC-BOX COVER Action Plan PIC Due Date Remark
PBOX-I701VRF0
Dimension NG 1. Request to artmold to repair modification Elfas 19/03/24 Same as req
(after modification)
Suspect :
-
Root Cause Analisys :
-
Status Request modif :
Add : 0.3 mm
Act : 0.56 mm
(Over 0.26)
AFTER MODIFICATION
RESULT
RC-BOX COVER Action Plan PIC Due Date Remark
PBOX-I701VRF0
Dimension NG 1. Request to artmold to repair modification Elfas 19/03/24 Same as req
(after modification)
Suspect :
-
Before Modification After Modification
Root Cause Analisys :
Repair By artmold NG
Status Request modif :
Add : 0.3 mm
Act : 0.56 mm
(Over 0.26)
AFTER MODIFICATION
RESULT
RC-BOX COVER Action Plan PIC Due Date Remark
PBOX-I701VRF0
Dimension NG 1. Request to artmold to repair modification Elfas 19/03/24 Same as req
(after modification)
Suspect : Fitting condition
-
OK (FITED) NG (NOT FIT)
Root Cause Analisys : [BEFORE] [AFTER]
Repair By artmold NG
Status Request modif :
Add : 0.3 mm
Act : 0.56 mm
(Over 0.26)
IMPROVEMENT
RC-BOX COVER Action Plan PIC Due Date Remark
PBOX-I701VRF0
Dimension NG 1. Request to artmold to repair modification by SEID Elfas 19/03/24 Same as req
(after modification)
Suspect : ADDITIONAL
-
Root Cause Analisys :
Repair By artmold NG
Status Request modif :
Add : 0.3 mm
Act : 0.56 mm
(Over 0.26)
Current : 10.4 mm
Modif : 10.6 mm
ADDITIONAL
RC-BOX COVER
PBOX-I701VRF0 Kondisi yang terjadi bisa mengakibatkan stopline pada
Dimension NG hari kamis, dengan simulasi sebagai berikut :
(after modification)
Suspect :
-
Kondisi Running 2 tooling :
Root Cause Analisys :
Repair By artmold NG
Kondisi Running 1 tooling :