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ControlNet Ex Repeater Adapter Guide

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0% found this document useful (0 votes)
14 views32 pages

ControlNet Ex Repeater Adapter Guide

Uploaded by

Ravi Negi
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Installation Instructions

ControlNet Ex Modular Repeater Adapter &


Fiber Repeater Module

(Cat. No. 1797-RPA, -RPFM)


Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation and
Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell
Automation sales office or online at [Link] describes some
important differences between solid state equipment and hard-wired electromechanical
devices. Because of this difference, and also because of the wide variety of uses for solid
state equipment, all persons responsible for applying this equipment must satisfy
themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes.
Because of the many variables and requirements associated with any particular installation,
Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on
the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission
of Rockwell Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.

Publication 1797-5.15 - December 2003


2 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

Important User Information


WARNING Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage, or
economic loss.

Identifies information that is critical for successful application and understanding of the
IMPORTANT
product.

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or
death, property damage, or economic loss. Attentions help you:
• identify a hazard
• avoid a hazard
• recognize the consequence
SHOCK HAZARD Labels may be located on or inside the drive to alert people that dangerous voltage may
be present.

BURN HAZARD Labels may be located on or inside the drive to alert people that surfaces may be
dangerous temperatures.

backplane connector cover


Do not remove
unless connecting to
1797-RPFM
indicators 1797-RPA

COMM MODULE
STATUS STATUS
1797-RPA REPEATER
ADAPTER
repeater
PWR
backplane
label here connector
1 2 3 4
+V -V +V -V

ControlNet Ex power and


tap drop BNC common
connector with insulator boot module locking tab connections 41163
backplane connector cover
Do not remove
unless connecting to
1797-RPFM
1797-RPFM

1797-RPFM
repeater
backplane
label here Chan 1 Chan 2
connector
Recv Xmit
Recv Xmit

module locking tab 41267

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 3

ATTENTION Environment and Enclosure


This equipment is considered Group 1, Class A industrial
equipment according to IEC/CISPR Publication 11. Without
appropriate precautions, there may be potential difficulties
ensuring electromagnetic compatibility in other environments
due to conducted as well as radiated disturbance.
This equipment is supplied as "open type" equipment. It must
be mounted within an enclosure that is suitably designed for
those specific environmental conditions that will be present and
appropriately designed to prevent personal injury resulting from
accessibility to live parts. The interior of the enclosure must be
accessible only by the use of a tool. Subsequent sections of this
publication may contain additional information regarding
specific enclosure type ratings that are required to comply with
certain product safety certifications.

About the ControlNet Ex Fiber Repeater Hub


Use the repeater adapter (1797-RPA) and the fiber module (1797-RPFM)
together to form a repeater hub within the hazardous area to extend the
length of the ControlNet ExTM segments to interlink systems all operating
within the area.
The 1797-RPA, configured with at least one repeater adapter, functions as the
intelligent starter block for a multiport repeater. The 1797-RPFM is a
non-intelligent fiber to backplane conversion device, converting glass-fiber
infrared LED media signals to backplane signals for use by the 1797-RPA.
A maximum of two 1797-RPFM modules may be used with one 1797-RPA
adapter.

Publication 1797-5.15 - December 2003


4 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

DIN Rail Mounting the 1797-RPA and -RPFM


Refer to “Mounting Dimensions” on page 31. For panel mounting
information, see publication 1794-5.13.

ATTENTION This product is grounded through the DIN rail to the dedicated
intrinsic safety ground. Use zinc plated yellow-chromate steel
DIN rail to assure proper grounding. The use of other DIN rail
materials (e.g. aluminum, plastic, etc.) that can corrode, oxidize,
or are poor conductors, can result in improper or intermittent
grounding.

1. Position the module on a 35 x 7.5mm DIN rail (A-B part number


199-DR1) at approximately a 30o angle.

41167

ATTENTION The DIN rail or mounting bracket must be appropriately


connected to the dedicated intrinsic safety ground.

2. Hook the lip on the rear of the adapter onto the top of the DIN rail,
and rotate the module onto the rail.

41166

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 5

3. Press the adapter down onto the DIN rail until flush.

The locking tab should snap into position and lock the module to the
DIN rail.

ATTENTION Make certain that the adapter and fiber modules are secured
together with DIN rail anchors. Failure to do so may result in
the loss of communications and/or cause damage to the
modules.

4. If the adapter does not snap into position, use a screwdriver or similar
device to move the locking tab down while pressing the module flush
onto the DIN rail. Release the locking tab to lock the module in place.
If necessary, push up on the locking tab to lock.

41168

5. Remove the adapter backplane connector cover.

6. Follow steps 1-4 to attach fiber modules to the DIN rail.

Publication 1797-5.15 - December 2003


6 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

7. Once attached to the DIN rail, slide fiber modules to the left to mate
with the adapter.

41169

IMPORTANT A DIN-rail end anchor (A-B part number 1492-EA35) must


be used on the left side of the adapter and on the right side of
the fiber module to keep the units from moving.

8. Make sure the last fiber module has its backplane connector cover in
place.

9. Connect the adapter wiring as shown below in the “Wiring” section.

IMPORTANT You can only attach two media modules to the repeater
adapter. If you exceed the module limit, you may cause
damage to the adapter or fiber modules and void the IS
certification.

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 7

Installation in Zone 1 for CENELEC


Modules must not be exposed to the environment. Provide a suitable metal
enclosure. A label with this system marking must be attached near the main
components of the system. If the system is installed in a cabinet, this label
must be fixed inside the cabinet.
Allen-Bradley
1 Allen-Bradley Dr.
Mayfield Hts., OH USA

ControlNet Ex System

DMT 99 ATEX E 065 X


II (1) 2G SYST EEx ia/ib IIB/C T4
0102

-200C <= Ambient Temperature <= +700C

Attention!
Avoid electrostatic charging!

WARNING Modules cannot be used in an intrinsically safe environment


after they have been exposed to non-intrinsically safe signals.

Installation in Division 1/Zone 1 for UL, C-UL and FM


This adapter must not be exposed to the environment. Provide a suitable
metal enclosure. This adapter has a protection factor of IP20.

WARNING This adapter cannot be used in an intrinsically safe environment


after it has been exposed to non-intrinsically safe signals.

Make certain that you only connect ControlNet Ex adapters to other


intrinsically safe system modules to maintain the integrity of the
intrinsically-safe backplane.

41307

Publication 1797-5.15 - December 2003


8 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

Electrostatic Charge
Protect the system against electrostatic charge. Post a sign near this module:
Attention! Avoid electrostatic charge. For your convenience, a sign which
can be cut out is included in this installation instruction.
Removal and Insertion Under Power
WARNING The adapter is designed so you can remove and insert it under
power. However, take special care when removing or inserting
modules in an active process. I/O attached to any module being
removed or inserted can change states due to its input/output
signal changing conditions.
If you insert or remove the terminal base while backplane power
is on, an electrical arc can occur. This could cause an explosion
in hazardous location installations.
Be sure that power is removed or the area is nonhazardous
before proceeding.

European Community (EC) Directive Compliance


If this product has the CE mark it is approved for installation within the
European Community or EEA regions. It has been designed and tested to
meet the following directives.
EMC Directive
If this product has the CE mark it is approved for installation within the
European Community or EEA regions. It has been designed and tested to
meet the following directives.
These products are tested to meet the Council Directive 89/336/EEC
Electromagnetic Compatibility (EMC) as amended by 92/31/EC and
93/68/EEC, by applying the following standards:
• EN 61000-6-4:2001, Electromagnetic Compatibility (EMC) - Part 6-4:
Generic Standard for Industrial Environments (Class A)
• EN 61000-6-2:2001, Electromagnetic Compatibility (EMC) - Part 6-2:
Generic Standards - Immunity for Industrial Environments
• EN61326-1997 + A1-A2, Electrical Equipment For Measurement,
Control, and Laboratory Use - Industrial EMC Requirements
Publication 1797-5.15 - December 2003
ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 9

ATEX Directive
These products are tested in conjunction with associated I/O modules to
meet the Council Directive 94/9/EC (ATEX) Equipment and Protective
Systems Intended for Use in Potentially Explosive Atmospheres by applying
the following standards:
• EN50014:1997 + A1-A2, Electrical Apparatus for Potentially
Explosive Atmospheres
• EN50020:1994, Electrical Apparatus for Potentially Explosive
Atmospheres - Intrinsic Safety “i”
UL, C-UL Compliance
If this product has the UL/C-UL mark, it has been designed, evaluated,
tested, and certified to meet the following standards:
• UL 913, 1988, Intrinsically Safe Apparatus and Associated Apparatus
for Use in Class I, II, and III Division 1, Hazardous (Classified)
Locations
• UL 1203, Explosion-Proof and Dust-Ignition-Proof Electrical
Equipment for Use in Hazardous (Classified) Locations
• UL 2279, Electrical Equipment for Use in Class I, Zone 0, 1, and 2
Hazardous (Classified) Locations
• UL 508, Industrial Control Equipment
• CSA C22.2 No. 157-92, Intrinsically Safe and Non-Incendive
Equipment for Use in Hazardous Locations
• CSA C22.2 No. 30-M1986, Explosion-Proof Enclosures for Use in
Class I Hazardous Locations
• CSA-E79-0-95, Electrical Apparatus for Explosive Gas Atmospheres,
Part 0: General Requirements
• CSA-E79-11-95, Electrical Apparatus for Explosive Gas
Atmospheres, Part 11: Intrinsic Safety “i”
• CSA C22.2 No. 14-95, Industrial Control Equipment

Publication 1797-5.15 - December 2003


10 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

FM Compliance
If this product has the FM mark, it has been designed, evaluated, tested, and
certified to meet the following standards:
• FM C1. No.3600:1998, Electrical Equipment for Use in Hazardous
(Classified) Locations General Requirements
• FM C1. No.3610:1999, Intrinsically Safe Apparatus and Associated
Apparatus for Use in Class I, II, III Division 1 Hazardous (Classified)
Locations
• FM C1. No.3615:1989, Explosionproof Electrical Equipment General
Requirements
• FM C1. No.3810:1989, 1995, Electrical and Electronic Test,
Measuring and Process Control Equipment
• ANSI/NEMA 250, 1991, Enclosures for Electrical Equipment

Inputs/Outputs
Do not apply any non-intrinsically safe signals to the adapter or fiber modules.
When using as an intrinsically safe electrical apparatus according to EN50020,
the European directives and regulations must be followed.
power +V
supply -V
1797-RPA
channel network bus
fiber hub bus

uC uC

41309

receiver
channel 1
1797-RPFM transmitter
bus
fiber hub bus
receiver
channel 2 proc
transmitter
41310

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 11

Wiring
1. Connect the ControlNet Ex tap drop cable to the connector after
removing the insulator boot.

ControlNet Ex
Coax Tap

Insulator Ring
Installed

41170

IMPORTANT The tap drop BNC must have its insulator ring in position
when inserted in the adapter BNC connector.

2. Connect the fiber media to the fiber module by selecting either the left
or right set of receive/transmit ports and attaching the receive and
transmit fibers, as appropriate.

IMPORTANT Make note of which fiber is receive and which is transmit as


they must be interchanged at the opposite end.

Publication 1797-5.15 - December 2003


12 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

. . . .

A-B A-B A-B A-B


Allen-Bradley Q UALI TY Allen-Bradley 1797 - RPFM Allen-Bradley Q UALI TY Allen-Bradley 1797 - RPFM
Q UALITY
1797 - RPA Q UALITY
1797 - RPA

ControlNet Ex ControlNet Ex
ControlNet Ex FIBER MODULE ControlNet Ex FIBER MODULE
Comm Module REPEATER ADAPTER Comm Module REPEATER ADAPTER
Status Status MEDIUM RANGE Status Status MEDIUM RANGE
. .
PWR PWR

. . . .

. .

Chan 1 Chan 2 Chan 1 Chan 2

1 1
1 2 3 4 1 2 3 4
+V -V +V -V +V -V +V -V
Recv Xmit Recv Xmit Recv Xmit Recv Xmit

. .
. .

receive transmit
transmit receive

41311

3. Apply +V and -V power to the adapter through a removable terminal


block from the Ex power supply.

+V -V +V -V

+V -V +V -V

41297

Screw terminals and spring terminals are provided.

4. Strip the +V and -V wires to a length so no bare conductor shows


after inserting the wires into position.

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 13

5. If you are using the spring terminals of the plug, insert a screwdriver
into the slot and carefully pry until the spring clamp opens to accept the
wire.

WARNING Do not use any unused terminals on this adapter. Using these
terminals as supporting terminals can result in damage to the
module and/or unintended operation of your system.
Make certain that you power this adapter with an intrinsically
safe power supply. Do not exceed the values listed in the
specifications for this adapter.
Do not remove or replace a module when power is applied.
Interruption of the bus can result in unintended operation or
machine motion.
If you connect or disconnect wiring while the field-side power is
on, an electrical arc can occur. This could cause an explosion in
hazardous location installations. Be sure that power is removed
or the area is nonhazardous before proceeding.

IMPORTANT Make sure all fiber modules are attached and secured prior to
applying intrinsically safe power to the adapter. Failure to do
so may cause damage to the adapter and modules.

Publication 1797-5.15 - December 2003


14 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

Describing the ControlNet Ex System Diagram


A maximum of 48 ControlNet ExTM nodes may be connected together by
250m of coax cable and 48 taps. The distance to increases to 1000m when you
use only 2 taps. See the table below for more information.
The fiber media of the 1797-RPFM can be installed in a hazardous location
(Zone 0, 1 or 2; Class I, Zones 0, 1, and 2; Class I, Division 1 and 2; Class II,
Division 1 and 2; Class III, Division 1 and 2) to connect two 1797-RPFM
modules or they can be installed through different locations into the
non-hazardous location to connect the 1797-RPFM with any approved
associated apparatus.
All cables and fiber media that are not light blue must be marked as IS using
the 1797-EXMK marking kit or other locally approved IS identification
and/or segregation method.
During the installation of the ControlNet Ex system, all metallic parts must be
isolated to prevent an earth connection (high voltage withstanding of isolating
material must be > 500V ac).
System Catalog Catalog Name Description
Diagram Name Number
1797-RPA 1797-RPA ControlNet Ex Represents one ControlNet Ex
Modular Repeater node and must be connected
Adapter to a coax trunk cable by
1797-TPx
1797-RPFM 1797-RPFM ControlNet Ex Fiber Allows connection of a
Repeater Module, maximum of two devices per
Medium Distance 1797-RPA and is powered
directly by 1797-RPA
1797-ACNR15/B 1797-ACNR15/B Redundant Media Represents one ControlNet Ex
ControlNet Ex node and must be connected
Adapter to a coax trunk cable by
1797-TPx -each one with two
redundant output channels
that are connected to different
ControlNet Ex networks (coax
cables and 1797-TPx)

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 15

System Catalog Catalog Name Description


Diagram Name Number
CNet Ex Tap Trm 1797-TCAP ControlNet Ex Tap Represents one ControlNet Ex
(Dummy) Terminator node and is a simple capacitor
(56pF) with a coax connector
ControlNet Ex 1797-TPx ControlNet Ex Coax Four types of connections
Tap Tap available: S (straight t-tap), R
(right angle t-tap), YS (straight
y-tap), and YR (right angle
y-tap) - a maximum of 48 taps
can be connected together by
coax trunk cable
CNet Ex Trk Trm 1797-XT ControlNet Ex Trunk Simple resistor (75Ω) with
Terminator coax connector that must be
on each end of the ControlNet
Ex coax trunk for termination
Coax Trunk Cable 1797-RG6 Quad-Shield, RG-6 Maximum (functional) length
75Ω Coax Trunk between 2 1797-TPx is 3280ft
Cable (1000m) - each 1797-TPx
reduces the (functional) coax
cable length by 53.4ft (16.3m)
None None Standard Coax Trunk Different standard cable
Cable BNC Couplers couplers, 90o, 180o, etc.

Publication 1797-5.15 - December 2003


16 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

Certified Equivalent ControlNet Ex System Diagram Items


You may use these items as equivalents for the items shown on the system
diagram.

System Diagram Name Catalog Number Source


1797-RPA 1797-RPA! Allen-Bradley
1797-RPFM 1797-RPFM! Allen-Bradley
1797-ACNR15 1797-ACNR15! Allen-Bradley

Coax Trunk Cable1 1797-RG6 Allen-Bradley

3092A2 Belden Wire & Cable Co.

3092A with blue jacket Belden Wire & Cable Co.


ControlNet Ex Tap 1797-TPx Allen-Bradley
CNet Ex Trk Trm 1797-XT Allen-Bradley
CNet Ex Tap Trm 1797-TCAP Allen-Bradley

1 In addition to these cable types, the following specification can be followed to allow additional
types:
Cable Impedance = 75Ω + 3Ω
Cable Capacitance = <5.94nF per 100m
Cable Resistance = >9.08Ω per 100m
Cable Attenuation 0.2MHz > 0.93dB/100m 5MHz > 1.39dB/100m
(-20 to +70oC) 0.5MHz > 0.95dB/100m 10MHz > 1.86dB/100m
1MHz > 1.07dB/100m 20MHz > 2.73dB/100m
2MHz > 1.16dB/100m 50MHz > 4.33dB/100m

2 Belden Wire & Cable 1189A may be used, but with functional loss of communication distance
and/or nodes.

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 17

Certification Specific ControlNet Ex System Diagrams


The following pages include certification specific ControlNet Ex system
diagrams and notes pertaining to these diagrams. Select either CENELEC,
UL, C-UL, or FM and follow the requirements of that diagram as you
configure and install your system.

CENELEC Installation Label


A label with this system marking must be attached near the main components
of the system. If the system is installed in a cabinet, this label must be fixed
inside the cabinet.

Allen-Bradley
1 Allen-Bradley Dr.
Mayfield Hts., OH USA

ControlNet Ex System

DMT 99 ATEX E 065 X


II (1) 2G SYST EEx ia/ib IIB/C T4
0102

-200C <= Ambient Temperature <= +700C

Attention!
Avoid electrostatic charging!

CENELEC 1797-RPA, -RPFM I/O Entity Parameters


Terminals Uo (V) Io (mA) Groups Co (µF) Lo (µH)

Male Bus 5.4 400 IIB/IIC 65 10


Connector

Publication 1797-5.15 - December 2003


Hazardous Area Zone 0 The ControlNet Ex System is an intrinsically safe system according to EN 50039. When installing the system, the
Node 2 certificate of conformity and the national installation regulations must be heeded. The components of the
1797-RPA/* or 1797-RPFM/* or 1797-RPFM/* or ControlNet Ex system and the interconnections are shown on the installation drawing (A-B Pub. 1797-6.5.6).

[Link] [Link] 3km [Link] 3km For the transmittal between the safe area and the hazardous area only optical glass-fibers are permitted. The
.

diameter of a single glass-fiber must be >6um. The power density of the transmitter diode must be <5mW/mm2.

Protect the system against electrostatic charge. Post a sign near the main components of the system: Attention!
. .
.
Avoid electrostatic charge.
.

Node 3 Node 4 ... 48


. . .
Uo=5.4V, 1797-ACNR15/* or 1797-ACNR15/* or
Io=201mA, [Link] [Link]
F-3>500kHz Power Supply
.
Safe Area Ui=9.5V,
.
Ii=1A, Ch0 Ch1
Ci=<120nF, fiber fiber Flexbus Flexbus
Li=negligible . Uo=5.4V, Uo=5.4V,
.

.
Io=400mA, Io=400mA,
Po=2.16W, . Po=2.16W,
1
Ch0 Ch1 Co=65µF, Co=65µF,
fiber fiber . Lo=10µH Lo=10µH
.

Publication 1797-5.15 - December 2003


ChA ChB ChA ChB
Uo=5.4V, Uo=5.4V, Power Supply Uo=5.4V, Uo=5.4V,
Io=160mA, Io=160mA, Ui=9.5V, Io=160mA, Io=160mA, Power Supply
F-3>500kHz F-3>500kHz Ii=1A, F-3>500kHz F-3>500kHz Ui=9.5V,
Ii=1A,
Ci=<120nF,
Ci=<120nF,
Li=negligible
Li=negligible
CENELEC ControlNet Ex System Diagram

ControlNet Ex tap
CNet Ex CNet Ex
trk trm Ci < 60pF trk trm 75 Ohm
ControlNet Ex ControlNet Ex ControlNet Ex 1W
Hazardous Area tap tap tap Ci negl.
75 Ohm Li < 560nH Li negl.
coax trunk cable
Zone 0 1W coax trunk cable
Ci negl. The Coax Trunk Cable is permitted to have a minimum length of 1,000m with only 2 connected ControlNet Ex
Cable type 1189A,
Li negl. Taps dropping to only 250m with the maximum allowed connected ControlNet Ex Taps of 48.
3092A, or 3092A Blue
Li < 1100uH Li < 1100uH from manufacturer The ambient temperature range of the ControlNet Ex system is -20 to +70oC.
Belden Wire or type
Near the main components of the system a plate with the system marking must be attached. If
RG6-CNet*
18 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

Node 1 CNet Ex the system is installed in a cabinet the plate must be fixed on the inside of the cabinet door.
tap trm *RG6-CNet is defined as: Cable Impedance=75 Ohm + or -3 Ohm
Ci<68pF Cable Capacitance<6nF per 100m
Li negl. Cable Resistance>9.08 Ohm per 100m
Cable Attenuation (-20to+70oC) 0.2MHz > 0.93dB/100m 5MHz > 1.39dB/100m
0.5MHz > 0.95dB/100m 10MHz >1.86dB/100m
1MHz > 1.07dB/100m 20MHz > 2.73dB/100m
30670-M 2MHz > 1.16dB/100m 50MHz > 4.33dB/100m
Non-Hazardous Hazardous (Classified) Location
Location Node 2 Zone 1 or 2, IIC
1786-RPFM 1797-RPA 1797-RPFM 1797-RPFM Class I, Zones 1 and 2, Groups IIC, IIB, IIA
or
any associated Class I Division 1 and 2, Groups A, B, C, D
. .
. .
apparatus where the light 3
. .
emitting diode output
is <5mW/mm2 . . .
Node 3 Node 4 ... 48
Ch0 1797-ACNR15 1797-ACNR15
Power Supply any IS device with entity
Vmax=9.5V, Imax=1A, Ch1 Ch1 any IS device with entity
concept parameters Vmax,
Ci<120nF, Li=0 concept parameters Vmax,
To any approved device Ch0 Imax Ci, Li) appropriate for
connection to associated Imax Ci, Li) appropriate for
or associated fiber optic cable . .

apparatus with Entity apparatus with entity 1 connection to associated


. .
4 5 concept parameters apparatus with entity
Concept 1 1 1

parameters of Voc<9.5V listed in Table 1. concept parameters 1


. .
Maximum devices=8. listed in Table 1.
and Isc<1A 2 Maximum devices=8.
Power Supply
ChA ChB Power Supply
Vmax=9.5V, ChA ChB
2 Vmax=9.5V,
Imax=1A,
Imax=1A,
To any approved device or Ci<120nF, To any approved device or
Ci<120nF,
associated apparatus with Li=0 associated apparatus with
Li=0
Entity Concept 1 Entity Concept 1
parameters of Voc=9.5V parameters of Voc=9.5V
UL, C-UL ControlNet Ex System Diagram

2 and Isc=1A and Isc=1A

Node 1 coax trunk cable


2
ControlNet Ex ControlNet Ex ControlNet Ex ControlNet Ex
tap tap tap tap
Hazardous (Classified) CNet Ex
CNet Ex trk trm
Location trk trm
CNet Ex
Zone 0, 1 or 2, IIC tap trm
Class I, Zones 0, 1 and 2,
Groups IIC, IIB, IIA
The ambient temperature range of the ControlNet Ex Hazardous (Classified) Location
Class I Division 1 and 2, system is -20 to +70oC.
Groups A, B, C, D Class I, Zones 1 and 2, Groups IIC, IIB, IIA
Class II, Division 1 and 2, Class I Division 1 and 2, Groups A, B, C, D
Groups E, F, G coax trunk cable
2 Class II, Division 1 and 2, Groups E, F, G
Class III, Division 1 and 2
Class III, Division 1 and 2

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 19

30670-M
20 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

UL, C-UL ControlNet Ex System Requirements


" The entity concept allows interconnection of intrinsically safe apparatus
with associated apparatus not specifically examined in combination as a
system when the approved values of Voc and Isc or Vt and It of the associated
apparatus are less than or equal to Vmax and Imax of the intrinsically safe
apparatus and the approved values of Ca and La of the associated apparatus
are greater than Ci + Ccable and Li + Lcable respectively for the intrinsically safe
apparatus.
$ Wiring methods must be in accordance with the National Electric Code,
ANSI/NFPA 70, Article 504 and 505 or the Canadian Electric Code CSA
C22.1, Part 1, Appendix F. For additional information refer to ANSI/ISA
RP12.6.
% WARNING: Substitution of components may impair intrinsic safety.
AVERTISSEMENT: La substitution de composant peut compromettre la
securite intrinseque.
& If fiber optic cable is provided with a metal shield, it must be connected
to a dedicated intrinsic safety ground in the non-hazardous location and tied
back in the hazardous location or be connected to a ground in the hazardous
location and tied back in the non-hazardous location.
' The glass fiber must have a minimum diameter of 6µm.

UL, C-UL, FM 1797-RPA, -RPFM I/O Entity Parameters


Terminals Vt (V) It (mA) Groups Ca (µF) La (µH)

Male Bus 5.8 400 A-G 3.0 3.0


Connector

Publication 1797-5.15 - December 2003


Hazardous (Classified) Location
Non-Hazardous Location Node 2 Class I, Zone 1, Group IIC
1797-RPA 1797-RPFM 1797-RPFM Class I Division 1, Groups A, B, C, D
1786-RPFM
! ! !
or
Any associated apparatus . .
. .

where the light emitting diode 3


. .

output is <5mW/mm2 or total The ambient temperature range of the ControlNet Ex system is -20 to +70oC.
<1mW.
. . .

Vmax=9.5V,
Node 3 Node 4 ... 48
Imax=1A, Ch0
From FM approved 1797-ACNR15 1797-ACNR15
Ci<=120nF, 1797-PS2N Ch1 Ch1
Li=0
! !
! * Ch0 For connection to other I/O
. For connection to other I/O .

fiber optic cable modules, refer to General FM


.
modules, refer to General .
Certification Information in
4 5 1 FM Certification Information 1
Publication 1797-6.5.6.
in Publication 1797-6.5.6.
. .

Vmax=9.5V, 2 Vmax=9.5V,
Imax=1A, Imax=1A,
ChA ChB Ci<=120nF, Ci<=120nF,
ChA ChB
2 Li=0 Li=0
From FM approved From FM approved 1
FM ControlNet Ex System Diagram

1797-PS2N 1797-PS2N
!* !*
2
Node 1 11 + coax trunk cable +
ControlNet Ex ControlNet Ex ControlNet Ex
2 ( ControlNet Ex
Any associated apparatus tap tap tap tap
where the light emitting diode ) ! ) ! ) ! ) ! CNet Ex
output is <5mW/mm2 or total CNet Ex trk trm
<1mW. trk trm CNet Ex !
Hazardous (Classified) tap trm
!
Location !
Class I, Zone 0 Any associated apparatus
where the light emitting diode Hazardous (Classified) Location
Group IIC output is <5mW/mm2 or total
Class I Division 1, <1mW. Class I, Zones 1, Groups IIC
Groups A, B, C, D Class I Division 1, Groups A, B, C, D
coax trunk cable 2 (
Class II, Division 1, Class II, Division 1, Groups E, F, G
Groups E, F, G

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 21

Class III, Division 1 Class III, Division 1


30670-M
22 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

FM ControlNet Ex Requirements
" The entity concept allows interconnection of intrinsically safe apparatus
with associated apparatus not specifically examined in combination as a
system when the approved values of Voc and Isc or Vt and It of the associated
apparatus are less than or equal to Vmax and Imax of the intrinsically safe
apparatus and the approved values of Ca and La of the associated apparatus
are greater than Ci + Ccable and Li + Lcable respectively for the intrinsically safe
apparatus.
$ Wiring methods must be in accordance with the National Electric Code,
ANSI/NFPA 70, Article 504 and 505. For additional information refer to
ANSI/ISA RP12.6.
% WARNING: Substitution of components may impair intrinsic safety.
& If fiber optic cable is provided with a metal shield, it must be connected
to a dedicated intrinsic safety ground in the non-hazardous location and tied
back in the hazardous location or be connected to a ground in the hazardous
location and tied back in the non-hazardous location.
' The glass fiber must have a minimum diameter of 6µm.
) The ControlNet Ex tap must be connected directly to the module (no
additional cable may be connected).
! Must be FM approved.
( Total coax trunk cable length is limited to 1000m (3280 ft) with up to 2
ControlNet Ex taps connected and to 250m (820 ft) with the maximum
allowed ControlNet Ex taps of 48. For ControlNet Ex taps between 2 and 48
use: 1000m (3280 ft) - 16.3m (53.4 ft) x (number of taps - 2) to find the
maximum allowed cable length.

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 23

1797-RPA Indicators
The figure below identifies indicators on the repeater adapter.
1797-RPA

comm status 1797-RPA


module power status
COMM MODULE
STATUS STATUS
REPEATER
ADAPTER
PWR

module status 1 2 3 4
+V -V +V -V

41174

1797-RPA Power Indicator


If This Indicates
Steady Green Power is applied.
Off No power is applied.

1797-RPA Comm and Module Status Indicators


If Both Are This Indicates
Alternately The adapter is being powered-up or reset. The LEDs alternately
Red/Green flash red and green for about 5 seconds.
Steady Green Normal operation.
Off The unit is not powered. Check the module power status.
Red There is an adapter fault.

If the fault indication is caused by a jabber condition, the fault


indication will automatically be cleared when the jabber condition
is removed from the coax or fiber port.

If a jabber condition is not causing the fault, replace the repeater


adapter.
If Either Is The Respective Segment (1 or 2) is

Publication 1797-5.15 - December 2003


24 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

Flashing Green/Off Experiencing temporary network errors.

The situation will normally correct itself. If the situation persists,


troubleshoot your nodes and cable system. When troubleshooting
your cable system, make sure:

• all BNC connector pins are properly sealed


• all taps are A-B taps
• all terminators are 75Ω and are installed at both ends of
all segments
Flashing Red/Off Experiencing a high level of network errors.

This may indicate a broken cable, broken tap, or missing segment


terminator.

Important: The indicators will flash red/off when a system has no


network activity. This would be normal for a system that has no
ControlNet nodes installed or enabled.

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 25

1797-RPFM Indicators
The figure below identifies indicators on the fiber module.
1797-RPFM

1797-RPFM

Chan 1 Chan 2

channel 1 status Recv Xmit


Recv

channel 2 status Xmit

41312

1797-RPFM Comm and Status Indicators


If Both Are This Indicates
Off There is no power or the module is faulted.
Green The channel is operational.
Flashing Green/Off There is no data activity on the associated channel.

About the Mounting Kit


Use the optional 1794-NM1 mounting kit to mount your system on a panel or
wall without a DIN rail.

1794-NM1
Mounting Kit with
18 screws (2 screws for the
adapter and 2 screws for
each module)

30238

Publication 1797-5.15 - December 2003


26 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

Repair
The adapter and fiber module are not field-repairable. Any attempt to open
this adapter or fiber module will void the warranty and the IS certification. If
repair is necessary, return the modules to the manufacturer.

IMPORTANT For detailed certification information, refer to the FLEX Ex


System Certification Reference Manual, publication
1797-6.5.6.

Attention: Avoid electrostatic charge.

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 27

1797-RPA Specifications
I/O Capacity 2 fiber modules
IS Media Type EEx ib IIB/IIC T4,
AEx ib IIC T4,
Class I, Division 1 Groups A-G T4
IS Module Type EEx ib IIB/IIC T4,
AEx ib IIC T4,
Class I Division 1 Groups A-D T4
Communication Rate 5m bit/s
ControlNet Ex BNC Oscillation powered by:
Uo < 5.4V dc
Io < 201mA
ac coupled with high-pass filter f > 500kHz
Indicators Commgreen/red
Modulegreen/red
Powergreen
Output (Intrinsically Safe) Manufacturer specific bus
(30 pin male TTL bus Uo < 5.4V
connector) Io < 201mA
Po < 1.09W
Lo < 0.45mH
Co < 71µF
Isolation Path
Bus to Power Supply Galvanic to DIN EN50020
Adapter to Adapter Galvanic functional
ControlNet Ex Node to Other Galvanic functional
Nodes
ControlNet to Power Supply Galvanic to DIN EN50020
Power Supply Ui < 9.5V dc
(-V, +V Intrinsically Safe) Ii < 1A
Pi < 9.5W
Li = negligible
Ci < 120nF
Power Consumption 8.5W
Power Dissipation 8.5W
Thermal Dissipation 29 BTU/hr

Publication 1797-5.15 - December 2003


28 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

1797-RPA Specifications Continued


ConductorsWire Size 12 gauge (4mm2) stranded maximum
3/64in (1.2mm) insulation maximum
Dimensions 94mm x 94mm x 91mm (3.7in x 3.7in x 3.58in)
Weight Approximately 200g
Environmental Conditions
Operational Temperature -20 to 70oC (-4 to 158oF)
Storage Temperature -40 to 85oC (-40 to 185oF)
Relative Humidity 5 to 95% noncondensing
ShockOperating Tested 15g peak acceleration, 11 (±1)ms pulse width
Non-Operating Tested 15g peak acceleration, 11 (±1)ms pulse width
Vibration Tested 2g @ 10-500Hz per IEC 68-2-6
Agency Certification
CENELEC II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL Class I Division 1 & 2 Groups A-D T4
Class I Zone 1 & 2 AEx ib IIC T4
FM Class I Division 1 Groups A-D T4
Class I Zone 1 AEx ib IIC T4
Certificates
CENELEC DMT 99 ATEX E011 X

UL, C-UL UL Certificate Number 99.19699

C US Class I Division 1 Hazardous

FM FM Certificate Number 3009806


FM

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 29

1797-RPFM Specifications
IS Media Type EEx ia IIB/IIC T4,
AEx ia IIC T4,
Class I, II, III Division 1 & 2 Groups A-G T4
IS Module Type EEx ib IIB/IIC T4,
AEx ib IIC T4,
Class I Division 1 & 2 Groups A-D T4
Communication Rate 5m bit/s
Approximate Fiber Media Length 3km
Fiber Type 62.5/125 mm
Fiber Termination Type ST (plastic or ceramic)
Fiber Operating Wavelength 1300 nm
Optical Power Budget 13.3 dB
Fiber Optic Transmitter Optical peak output power
Ch1 and Ch2 Poptical < 1mW
Indicators Channel 1 status - green
Channel 2 status - green
Input (Intrinsically Safe)
(30 pin female TTL bus Ui < 5.4V
connector) Ii < 201mA
Pi < 1.1W
Li < 15µH
Ci < 41µF
Output (Intrinsically Safe)
(30 pin male TTL bus Uo < 5.4V
connector) Io < 201mA
Po < 1.1W
Lo < 0.45mH
Co < 71µF

Publication 1797-5.15 - December 2003


30 ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module

1797-RPFM Specifications (Continued)


Isolation Path
Bus to ControlNet Galvanic to DIN EN50020
Power Consumption Included in 1797-RPA
Power Dissipation Included in 1797-RPA
Thermal Dissipation Included in 1797-RPA
Weight Approximately 100g
Dimensions 94mm x 94mm x 91mm (3.7in x 3.7in x 3.58in)
Environmental Conditions
Operational Temperature -20 to 70oC (-4 to 158oF)
Storage Temperature -40 to 85oC (-40 to 185oF)
Relative Humidity 5 to 95% noncondensing
ShockOperating Tested 15g peak acceleration, 11 (±1)ms pulse width
Non-Operating Tested 15g peak acceleration, 11 (±1)ms pulse width
Vibration Tested 2g @ 10-500Hz per IEC 68-2-6
Agency Certification
CENELEC II (1) 2G EEx ia/ib IIB/IIC T4
UL, C-UL Class I Division 1 & 2 Groups A-D T4
Class I Zone 1 & 2 AEx ib [ia] IIC T4
FM Class I Division 1 Groups A-D T4
Class I Zone 1 AEx ib IIC T4
Certificates
CENELEC DMT 99 ATEX E011 X

UL, C-UL UL Certificate Number 99.19699

C US Class I Division 1 Hazardous

FM FM Certificate Number 3009806


FM

Publication 1797-5.15 - December 2003


3.7 3.7 3.7
(94) (94) (94)

. . .

A-B A-B A- B
Q UALITY Allen-Bradley Q UALI TY Allen-Bradley QUALI TY Allen-Bradley
2.0 1797 - RPA 1797 - RPFM 1797 - RPFM

(50)
ControlNet Ex ControlNet Ex
Mounting Dimensions

ControlNet Ex FIBER MODULE FIBER MODULE 3.2


Comm Module REPEATER ADAPTER
Status Status MEDIUM RANGE MEDIUM RANGE
.
3.4 PWR
. .

(87) (80)
. .

Chan 1 Chan 2 Chan 1 Chan 2

1
1 2 3 4

ControlNet is a trademark of ControlNet International.


ControlNet Ex is a trademark of Rockwell Automation.
+V -V +V -V
Recv Xmit Recv Xmit Recv Xmit Recv Xmit

.
. .

Inches
(Millimeters)

41426

Publication 1797-5.15 - December 2003


ControlNet Ex Modular Repeater Adapter & Fiber Repeater Module 31
Rockwell Automation Support
Rockwell Automation provides technical information on the web to assist you in using
our products. At [Link] you can find technical
manuals, a knowledge base of FAQs, technical and application notes, sample code and
links to software service packs, and a MySupport feature that you can customize to
make the best use of these tools.

For an additional level of technical phone support for installation, configuration and
troubleshooting, we offer TechConnect Support programs. For more information,
contact your local distributor or Rockwell Automation representative, or visit
[Link]

Installation Assistance
If you experience a problem with a hardware module within the first 24 hours of
installation, please review the information that's contained in this manual. You can also
contact a special Customer Support number for initial help in getting your module up
and running:
United States 1.440.646.3223 Monday – Friday, 8am – 5pm EST
Outside United States Please contact your local Rockwell Automation representative for any
technical support issues.

New Product Satisfaction Return


Rockwell tests all of our products to ensure that they are fully operational when shipped
from the manufacturing facility. However, if your product is not functioning and needs
to be returned:
United States Contact your distributor. You must provide a Customer Support case number
(see phone number above to obtain one) to your distributor in order to
complete the return process.
Outside United States Please contact your local Rockwell Automation representative for return
procedure.

Publication 1797-5.15 - December 2003 PN 957831-52


Supersedes Publication 1797-5.15 - February 2001 Copyright © 2003 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

Common questions

Powered by AI

Exceeding the module limit on a ControlNet Ex repeater adapter system, specifically attaching more than two media modules, can lead to damage to the adapter or fiber modules. This action might also void the IS (Intrinsically Safe) certification, undermining the safety and compliance of the entire system in hazardous environments .

When installing ControlNet Ex modules in a Zone 1 environment, a suitable metal enclosure must be provided to ensure the modules are not exposed to the environment. It is important to only connect ControlNet Ex adapters to other intrinsically safe system modules to maintain the integrity of the intrinsically-safe backplane. Additionally, the modules cannot be used in an intrinsically safe environment after exposure to non-intrinsically safe signals .

The installation instructions ensure compliance with EC directives by outlining specific measures, such as using only intrinsically safe backplane connections and enclosing all modules in suitable metal enclosures. Key elements covered include protections against environmental exposure and adherence to the norms for electromagnetic compatibility (EMC), which are essential for safe and compliant deployment in EC regions .

Using fiber optic cables with metal shields in ControlNet Ex systems necessitates specific grounding requirements. The metal shield must be connected to a dedicated intrinsic safety ground either in the non-hazardous or hazardous location, depending on system configuration. This grounding is crucial for maintaining intrinsic safety and preventing unintended paths for electrical currents, which could compromise safety .

The 'entity concept' allows interconnection of intrinsically safe apparatus with associated apparatus that have not been specifically examined together as a system by ensuring that the approved values of the associated apparatus (Voc and Isc or Vt and It) are less than or equal to the Vmax and Imax of the intrinsically safe apparatus. Furthermore, the capacitance (Ca) and inductance (La) of the associated apparatus must be greater than the total wiring capacitance (Ci + Ccable) and inductance (Li + Lcable) of the intrinsically safe apparatus .

The visual indicators on the 1797-RPA module provide critical diagnostic information on the power and operational status of the module. For example, a steady green light indicates normal operation, while an alternating red/green flash suggests start-up or reset conditions. These indicators help in quickly diagnosing system issues, such as power faults or operational errors, thereby facilitating maintenance and ensuring continued system safety .

ControlNet Ex equipment needs to meet various certification standards, such as the FM C1. No.3600:1998 and FM C1. No.3610:1999, which outline general requirements for electrical equipment in hazardous locations and intrinsically safe apparatus design. These standards influence system design by dictating the need for specific protective measures, such as enclosure specifications and intrinsic safety parameters, ensuring equipment can safely function in environments prone to explosions or fire hazards .

The operational temperature range for the ControlNet Ex system is between -20°C and +70°C. This range is significant as it ensures that the system functions safely and effectively within these environmental constraints, preserving the integrity and reliability of both the hardware and the intrinsic safety design in potentially hazardous areas .

The ControlNet Ex tap serves as a critical connection point within the system for attaching coaxial trunk cables. Direct connection to the module without additional cables is required, and the total length of the coax trunk cable is constrained based on the number of connected ControlNet Ex taps. Installation requirements ensure signal integrity and maintain the safety certification of the system .

Avoiding electrostatic charging is crucial in the installation of ControlNet Ex systems to prevent potential ignition sources in hazardous areas. Measures to prevent electrostatic charging include posting signs warning against electrostatic charge and ensuring protective measures against electrostatic buildup, such as grounding conductive parts, are implemented during installation .

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