Bolt Connection Design Guidelines
Bolt Connection Design Guidelines
Bolt connection
two types of bolts commonly used in steel structures are
1. ordinary (or black) bolts,
sustain a shear load by the shear strength of the bolt shank itself , and
2. HSFG ( high strength friction grips) bolts,
rely on a high tensile strength to grip
Grade
Ordinary bolts and HSFG
The most commonly used grades of bolts are grade 4.6, 8.8 and 10.9 bolts.
Other grades of bolts are 4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 10.9 and 12.9.
For example, grade 4.6 bolt has
a. an ultimate strength of 400N/mm2 and
b. the design yield strength as Ys=0.6×400 = 240N/mm2.
c. The design strength needs to be not greater than 0.7×Us (400) or 280
N/mm2 here.
Size
the size of common bolt grades of M12 to M36 bolts.
M indicates the dimension is in metric unit.
Nominal diameter (mm) Shrank area Tensile stress or
(mm2) thread area (mm2) At
12 113 84.3
16 201 157
20 314 245
22 380 303
24 452 358
27 572 459
30 706 561
33 855 694
36 1017 817
The tensile strength of the bolt can then be equal to the product of the tensile stress area and the
design strength.
For example, M22 grade 4.6 bolt has
the capacity equal to 400×0.6×303 = 72.7kN < 0.7×400=280 N/mm2.
Hole dimensions
The nominal diameter of holes for ordinary bolts, Dh,
Dh = d b + 1 mm for d b = 12 mm
Dh = d b + 2 mm for 16 ≤ d b ≤ 24 mm
Dh = d b + 3 mm for d b ≥ 27 mm
(Ref.) Bolt connection
Hole dimensions (HK code)
To compensate for shop fabrication tolerance and to provide some freedom for
adjustment during erection, four types of holes are permitted as shown in Table 9.4.
For oversize holes, spacing, end and edge distances should be increased. The
increment should be half of the difference between the diameters of an oversize hole and
a standard hole.
栓孔尺寸
考慮工廠製作誤差以及爲安裝留有適當調整空間,表 9.4 列出了 4 種允許採
用的栓孔。
indicative the hole size increasment
對於過大尺寸的孔洞,需要增大螺栓孔間距、端距及邊距。增加的尺寸應爲
大孔直徑與標準栓孔直徑之差的一半。
表 9.4 標準栓孔尺寸
螺栓尺寸 標準栓孔 過大尺寸栓孔 短槽形孔 長槽形孔
直徑 d(mm) 直徑 d(mm) 寬×長(mm) 寬×長(mm)
M12 14 16 14×18 16×30
M16 18 20 18×22 18×40
M18 20 22 20×24 20×45
M20 22 25 22×26 22×50
M22 24 27 24×28 24×55
M24 26 30 26×32 26×60
M27 及以上尺 d+3 d+8 (d+3)×(d+10) (d+3)×(2.5d)
寸
Bolt connection
Sectional area (HK code)
Gross area
The gross area ag should be computed as the products of the thickness and the gross
men (b) , measured normal to its axis.
width of the element
Net area
The net area an should be the gross area less the deductions for bolt holes. See
Figure 9.7.
Deduction for bolt holes
(a) Holes not staggered
For bolts aligned perpendicular to the direction of force, the deduction should be
the sum of sectional areas of the bolt holes.
(b) Staggered holes
Where the bolt hole are staggered, the deduction should be the greater of
(i) The deduction for non-staggered holes, see Figure 9.7 line (1).
(ii) The sum of the sectional
ea of all area
ho of all holes lying on diagonal or zig-zag line less
a justification factor of 0.25S2t/g for each gauge g that it traverses diagonally. See
Figure 9.7 lines (2) and (3).
1 2 3
S1 S2 S3 S 4
an 1 = t(b – 2D)
an 2 = t(b – 3D + 0.25S22/g1)
an 3 = t(b – 4D + 0.25S42/g1 + 0.25S42/g2 + 0.25S42/g3)
g1
Direction of Force
g2
b
g3
2 3
(iii) For angles with bolts on both legs, the gauge length g should be the sum
of the gauge lengths on each leg g1 and g2 measured from the heel minus the
thickness t of the angle, see Figure 9.8.
g = g1 + g2 – t
② 2
S1 an =t(b-3D+0.25S
2 2 /g1)
g1
t
g=g1+g2-t
g2
heel
[Link] 淨截面面積
(a) 並列螺栓孔
若螺栓垂直於外力作用方向呈直線排列,則扣除的栓孔面積應爲螺栓孔在
橫截面上投影面積之和。
(b) 交錯排列螺栓孔
若螺栓孔交錯排列,則扣除的栓孔面積應爲下列情況中的較大值:
1 2 3
①
S1 S2 S3 S4 an =t(b-2D)
an =t(b-3D+0.25S22/g1)
②
an =t(b-4D+0.25S42/g1+0.25S42/g2+0.25S42/g3)
③
g1
力作用方向
g2
b
這裏 D =孔的直徑
g3
t =板厚
an =淨面積
2 3
1
圖 9.7 交錯排列的螺栓孔
g=g1+g2-t
S1
② 2
g1 an =t(b-3D+0.25S
2 2 /g1)
t g=g1+g2-t
g2
圖 9.8 兩肢帶栓孔的角鋼
[Link] Effective area for tension (HK code)
The effective area ae perpendicular to the force direction should be determined from
ae = K e an ≤ ag (9.10)
where the effective net area coefficient Ke is given by
Ke = 1.2 yield for steel of grade S275
grade 4.6 = 1.1 stress for for steel of grade S355
bolts Us = 1.0 steel for steel of grade S460
(400)
= (Us/1.2)/py ≤ 1.2 for steel of other grades
an is the net cross sectional area of the leg deduced for hole openings.
ag is the gross sectional area without reduction for openings.
[Link] Effective area for shear
Bolt holes need not be allowed for in the shear area provided that:
[Link] ≥ 0.85 Av / K e (9.11)
where Av = gross shear area before hole deduction
[Link] = net shear area after deducting bolt holes
Ke = effective net area coefficient from clause [Link]
Otherwise the net shear capacity should be taken as
0.7 p y K e [Link] (9.12)
[Link] 有效受拉面積
構件垂直於外力作用方向的有效面積 ae 按下式計算
a e = K e a n ≤ag (9.10)
式中有效淨面積系數 Ke 取值如下:
Ke = 1.2 S275 鋼
= 1.1 S355 鋼
= 1.0 S460 鋼
= (Us/1.2)/py ≤ 1.2 其他強度等級鋼材
an 指構件扣除孔洞面積的淨橫截面面積;
ag 指構件的總截面面積。
[Link] 有效受剪面積
除非滿足下列條件,否則螺栓孔不計入構件的有效受剪面積。
式中: Av = 未扣除螺栓孔面積的總剪切面積;
[Link] = 扣除螺栓孔面積後的淨剪切面積;
Ke = 引自 [Link] 段中的有效淨面積系數。
對其他情況,淨截面剪切承載力按下式計算,
e1
Direction
of stress
Dh
Hole
diameter
Rules for fastener spacing and edge/end distances
to fasteners.
Lv Lv
Lv
Lt Lt
Ft
9.3.5 板塊受剪
防止樑腹板端部或托架端部附近螺栓群的板塊剪切破壞,應按圖 9.9 所示,
合理佈置螺栓排列。這種破壞模態通常出現沿螺栓佈置線的受拉面上的拉裂,同
時伴隨板塊沿受剪面螺栓的某列螺栓孔總截面受剪屈服。在受拉一側,板塊剪切
承載力按下式計算:
Pr = (1 3) p y Av .eff (9.13)
式中,Av,eff 爲按下式定義的有效剪切面積:
t = 被連接板的厚度;
Lv = 剪切面的長度,見下圖 9.9;
Lt = 受拉面的長度;
Ke = 有效淨截面系數,見 [Link] 段;
k = 0.5(單排螺栓);2.5(雙排螺栓);
Dt = 受拉面上栓孔直徑;對槽形孔取垂直於荷載方向的尺寸。
STRENGTH CHECKS
Bolted connections may fail due to various mechanisms including
shear, bearing, tension and combined shear and tension.
-Shear and bearing
1. Shear capacity of the bolt, P
Torsional moment = Fv x e,
e: find the half the distance between the centroids of the bolt group
either side of the joint = > find the angle = Ftm / Fv, then
Beam : e=e0/sin ( angle)
Cover: e= 40/cos (angle)
Bolt A
Zb = ( Ab x d^2)_up +(Ab x d^2)_down / distance of furthest bolt Beam Ftm
=150
100
F vs = = = 75 kN Fvs θ FR
N 4 where
Torsional moment × A b A b area of single bolt
100
F tm = Z b modulus of the bolt group which is given by
Zb
e
θ
100
smallest smallest
Inertia of bolt group [(πdb^4/16)+ A(502 ] + [(πdb^4/16)+A(1502]) x2
Zb= =
Distance of furthest bolt 150
45
e0
Cover Plate 40 90 40
40 Ftm
100 FR Fvs
380
100
100
40
θ
e
Shear ( Ordinary & HSFG) (HK code)
[Link].4 長連接接頭
對於承壓型疊接接頭,當沿荷載傳遞方向兩端部螺栓的中心距 Lj>500mm 時
(如圖 9.10 所示)則根據 [Link].1 段中求得的所有螺栓剪切承載力應乘以一
個折減系數 βL:
⎛ 5500 − L j ⎞
β L = ⎜⎜ ⎟⎟ < 1.0
⎝ 5000 ⎠
Lj
圖 9.10 拼接板的搭接長度
註意:上述計算對於接頭全長受均布荷載的情況不適用。例如:板樑翼緣與腹板
的螺栓連接。
[Link].5 夾持長度
當螺栓長度 Tg(即:被相連板各層的總厚度)大於 5d 時,則螺栓剪切承載
力 Ps 應當乘以折減系數 βg ,其中:
8d
βg =
3d + Tg
[Link].6 穿過墊板的螺栓
當螺栓穿透墊板的厚度 tpa 大於螺栓標稱直徑 d 的 1/3 倍時,螺栓的剪切承
載力 Ps 應乘以折減系數 βp ,其中:
9d
βp = ≤ 10
8d + 3t pa
對兩面均有墊板的雙面受剪連接,兩側的 tpa 厚度宜相同,否則應取厚度較
大的 tpa 計算。
上述情形不適用於預緊螺栓(摩擦型)連接。
Shear ( Ordinary & HSFG) (HK code)
Lj
Note that this provision does not apply to a full length connection with uniform load
distribution, e.g. the bolted connection of flanges to web of a plate girder.
⎛ 9d ⎞
βp = ⎜ ⎟ ≤ 10 (9.23)
⎜ 8d + 3t pa ⎟
⎝ ⎠
For double shear connections with packing on both sides of connecting member, tpa
should have the same thickness; otherwise, the thicker tpa should be used.
This provision does not apply to preloaded bolt (friction-type) connections when working
in friction, but does apply when such bolts are designed to slip into bearing.
STRENGTH CHECKS
Ordinary bolts
-Double shear 0.5F v
The shear capacity of bolts in double
double shear Fv
shear, Psd, is given by
0.5F v
Psd = 2Ps
-Tension
The tension capacity Pt of a bolt should be taken as
Pt = As pt
where
where single shear Fv
As is the tensile stress area Fv
pt is tension strength obtained
Bolt tension cap
Pnom = 0.8 At pt = Pt
But For simple was usedwh Pnom for tension
capacity. Because no further consider the prying Figure 9.19: Double shear and single shear capacity of ordinary bolt
force
Prying force 撬動力 (HK code) Table 4.23 Tensile strength of bolts (Table 34,
(a) Design against prying force is not required BS 5950) pt
provided that all the following conditions are Bolt grade Tension strength
satisfied. pt ( N/mm2)
(i) Bolt
Bolttension
tensioncapcapacity Pt is reduced to
Pnom = 0.8 At pt 4.6 240
8.8 560
in which Pnom is the nominal tension 10.9 700
capacity of the bolt. General grade HSFG ≤ M24 590
(ii) The bolt gauge G on the flange of UB, to BS 4395–1 ≥ M27 515
UC and T sections does not exceed 0.55B, in Higher grade HSFG to BS 4395–2 700
Other grades (Ub ≤ 1000 N/mm 2) 0.7Ub but ≤ Yb
which B is total width of the flange, see Figure
9.11. Note. Ub is the specified minimum tensile strength of the bolt
角焊縫的焊腳尺寸 2Ft and Yb is the specified minimum yield strength of the bolt.
或底半徑的一半
Toe of fillet weld
or ½ of root radius
b n
G ≤ 0.55B
B Q
Bolt under the prying force affect need
Ft + Q to consider the totla tension force
Figure 9.11 - Prying force
撬動力
(b) If the conditions described in (a) above cannot be satisfied, the prying force Q should be
calculated and taken into account and Ftot should be calculated as follows:
Ftot = Ft + Q < Pt
Ftot is the total applied tension in the bolt including the prying force, and Ft is the tension force in
the bolt.
(a)如果滿足下列條件則計算時無需考慮撬力的影響:
(i) 螺栓拉力承載力 Pt 降至 Pnom=0.8AtPt
式中 Pnom 爲螺栓標稱拉力承載力
(ii) UB、UC 和 T 形截面翼緣上的螺栓間距 G 不超過 0.55B,B 爲翼緣的總
寬,詳見圖 9.11。
(b)若上述(a)中所述的條件不能滿足,則應考慮撬動力 Q 的影響,Ftot 應按下式
Ftot = Ft + Q < Pt
Ftot 爲螺栓所受的總外加拉力,包括撬動力和螺栓所受的拉力 Ft 。
[Link]
(Ref) Prying effect in bolted connection
For bolted connection subjected to external tension Ft, the flexible deformations at
unstiffened plate element, such as flange or connected plate, induce additional tensile
force in addition to axial force in bolt Fbt. This additional tensile force is termed the
prying force Q as shown in Figure 9.16 due to deflection of unstiffened plate component.
The prying force Q develops because unstiffened plate of member is in contact with the
connection. The contact area under compression and at the end of unstiffened plate
shown in Figure 9.16 produces an additional force in bolt.
2F t
Figure 9.16: Prying force on bolt due to flexural deformation on unstiffened plate
Unstiffened plate
Contact area
Fbt Fbt
Lb tp
Q Connection Q
bp ap
For thicker connected plate where the bending stiffness of the connecting plate is
high, the magnitude of prying force is insignificant and vice versa. The prying force for
ordinary bolt is derived in Holmes and Martin (1983) for simple bolted arrangement as
given in Equation 9.33. Considering symmetrical half of the connection, the differential
equilibrium equation is given by,
d2y
EI 2 + Qx − ( Ft + Q)( x − a p ) = 0 (Eqn 9.33)
dx
Making use of the boundary condition as zero deflection at x=0 and zero rotation at
x=ap+bp, the deflection at bolt location, δb, is given by,
1 ⎡ Qa 3p ⎛ Qa p b p2 ⎞⎤
δb = ⎢− + ap ⎜ (a p + 2b p ) − Ft ⎟⎥ (Eqn 9.34)
EI ⎢⎣ 3 ⎜ 2 2 ⎟⎥
⎝ ⎠⎦
in which Q is the prying force shown in Figure 9.16, EI is the flexural constant of the
connecting plate, Ft is half of the applied tension and ap and bp are the distance between
the bolt and the applied tension and the edge of plate for the prying force as shown in
Figure 9.16.
This expression is obtained from the assumption that of elastic behaviour of the
plate and bolts. And the final force in the bolt Q is given by
Ft − 2 E p I p δ b / a p b p2
Q= (Eqn 9.35)
2(a p b p ) + (a p b p )
2 2
in which ap and bp are the length of unstiffened plate as shown in Figure 9.16. Ft is the
tension applied to the connection. EpIp is flexural constant of unstiffened plate, which Ip is
equivalent to wptp3/12. wp and tp are width of unstiffened plate in longitudinal direction
and thickness of unstiffened plate, respectively. δp is the axial deformation on bolt given
in Equation 9.34.
(F − Fbs )Lb
δb = t (Eqn 9.36)
Eb Ab
in which Eb and Ab are the elastic modulus and cross section area of bolt, respectively. Lb
is grip or total length of the bolt. Ft and Fbs are total tension applied to the connection and
preloaded force on HSFG bolt. For ordinary bolt, the Fbs in Equation 9.36 should be set
to zero. Substituting δb into Equation 9.35, the prying force Q for ordinary bolt can be
obtained.
STRENGTH CHECKS
Ordinary bolts Table 4.23 Tensile strength of bolts (Table 34,
-Tension (Reply) BS 5950) pt
Tension failure may arise in simple connections Bolt grade Tension strength
as a result of excessive tension in the bolts pt ( N/mm2)
t
t
Rupture
Dh b
(b)
(a)
(Fig. 4.54)
typical tension failures: (a) bolts in tension; (b) cover plate
in tension.
STRENGTH CHECKS P
Ordinary bolts
-Combined shear and tension
ordinary bolts are subject to combined shear and tension
(a) 若考慮螺栓不受撬動力
Fs Ft
+ ≤ 1.4 Fs F
Ps Pnom + t ≤ 1.4
where Ps Pnom
Fs applied shear (b) 若考慮螺栓承受撬動力
Ft applied tension
Ps shear capacity Fs Ftot
s + ≤ 1.4
Pnom tension capacity Ps Pt
the bolt tensile capacity has been calculated using the Fig. 4.55 Bracket bolted to column.
simple method.
(FYI)
[Link].2 Bolts under bending and shear
Bolts can be under direct shear and tension induced by external moment or forces as
shown in Figure 9.23. This section shows the typical structural adequacy check for bolts
under tension and shear.
Considering equilibrium against external moment, the tension force induced in the bolt is
given by,
F F F F
M = ∑ Fi yi = ∑ T yi2 = T ∑ y i as T = i
2
(Eqn 9.53)
y max y max y max yi
in which ymax and yi are respectively the maximum and the individual distance of the bolt
from centre of rotation and FT is the maximum bolt force.
F
The shear due to vertical load can be equal directly to Equation 9.50 as FS = .
No. of bolts
In addition to the separated requirements as Ps≥Fs and PT≥FT, the two force
components are required to satisfy the force interaction equation as,
FS FT
+ ≤ 1.4 (Eqn 9.54)
PS PT
STRENGTH CHECKS
HSFG bolts
HSFG bolts rather than ordinary bolts. failure of the connection would principally
arise as a result of slip between the connected parts.
Thus, all connections utilising friction grip fasteners
should be checked for slip resistance.
connections using parallel shank HSFG bolts designed to Table 4.24 Proof load of HSFG bolts, P
o
be non-slip in service, should additionally be checked for
bearing capacity of the connected parts and shear Nominal size and thread Minimum shank tension
diameter (mm) or proof load ( kN)
capacity of the bolts after slip.
12 49.4
-Slip resistance. 16 92.1
1. the slip resistance of HSFG bolts designed to be 20 144
22 177
non-slip in service P sL , 24 207
P sL = 1.1K s µ Po 27 234
30 286
36 418
2. for connections designed to be non-slip under
factored loads Table 9.7 - Slip factors for preloaded bolts µ (HK code)
Class Condition of faying surfaces Slip factor
Preparation Treatment µ
A Blasted with slot or grit Loose rust removed, no pitting 0.5
Po minimum shank tension (proof load) (Table 4.24) Spray metallized with aluminium
Spray metallized with a zinc based
µ slip factor ≤ 0.5 coating that has been demonstrated to
provide a slip factor of at least 0.5
K s is the coefficient allowing for type of hole B Blasted with shot or grit Spray metallized with zinc 0.4
µ - for standard holes Ks = 1.0 C Wire brushed Loose rust removed, tight mill scale 0.3
- for oversize holes Ks = 0.85 Flamed cleaned
- for slotted holes, loaded perpendicular to slot Ks = 0.85 D Untreated Untreated 0.2
- for slotted holes, loaded parallel to slot Ks = 0.7 Galvanized
Should slip between the connected parts occur the bolts should be designed as bearing
type.
-Bearing
The bearing capacity of connected parts after slip, Pbg, is given by
Pbg = 1.5d bt p p bs ≤ 0.5et p p bs Table 4.21 Bearing strength of connected parts (Table 32)
where
d b bolt diameter Steel grade S275 S355 S460 Other grades
t p thickness of connected part Bearing strength p bs (N/mm2) 460 550 670 0.67(Ub + Yb)
p bs bearing strength of connected parts (Table 4.21)
Note. Ub is the specified minimum tensile strength of the bolt and Yb is the specified
e end distance minimum yield strength of the bolt.
Ftot = Ft + Q < Pt
Ftot 爲螺栓所受的總外加拉力,包括撬動力和螺栓所受的拉力 Ft 。
Fs F
+ tot ≤ 1.0
PSL 0.9PO
式中 PSL 爲預緊螺栓的抗滑移承載力,PO 爲規定的最小試驗荷載,Fs 爲外加
剪力。
s t
[Link] Tension combined with preloaded bolts
It is still assumed that there is no slip between the connected parts under shear force.
However, the gripping force will be reduced by the tension force. The combined effect of
tension and shear should be
Fs F
+ tot ≤ 1.0 (9.30)
PSL 0.9P0
in which PSL is the slip resistance of a preloaded bolt, P0 is the specified minimum proof
load and Fs is the applied shear.
Example:
Example 4.21 Beam-to-column connection using web cleats (BS 5950)
Show that the double angle web cleat beam-to-column connection detail shown below is suitable
to resist the design shear force, V, of 400 kN. Assume the steel is grade S275 and the bolts are
M20, grade 8.8 in 2 mm clearance holes. Bolt A 1
CHECK FASTENER SPACING AND
50 40
EDGE/END DISTANCES 10 610 × 229 × 101 UB
(For grade S275 steel with t p = 10 mm, py = 275 N/mm2, ε = 1.) Hence all fastener spacing and
edge/end distances to fasteners are satisfactory. -Shear and bearing
CHECK STRENGTH OF BOLTS CONNECTING 1. Shear capacity of the bolt,
CLEATS TO SUPPORTING COLUMN 2. Bearing capacity of bolt,
Shear 3. Bearing capacity of connected part,
6 No., M20 grade 8.8 bolts. -Double shear
Hence As = 245 mm (Table 4.22) and
ps = 375 N/mm2 (Table 4.19). -Tension
Shear capacity of single bolt, Ps, is -Combined shear and tension
Ps = ps A s = 375 × 245 = 91.9 × 10 = 91.9 kN
Shear capacity of bolt group is
6Ps = 6 × 91.9 = 551.4 kN > V = 400 kN
shear ok
Bearing
Bearing capacity of bolt, Pbb, is given by
Pbb = d btp bb = 20 × 10 × 1000 = 200 × 103 = 200 kN
Since thickness of angle cleat (= 10 mm) < thickness of column flange (= 23.8 mm), bearing
capacity of cleat is critical. Bearing capacity of cleat, Pbs, is given by
Pbs = k bsd btp bs = 1 × 20 × l0 × 460 = 92 × 103 N = 92 kN
≤ 0.5k bsetp bs = 0.5 × 1 × 60 × 10 × 460 = 138 × 103 N = 138 kN
Bearing capacity of connection is
6 × 92 = 552 kN > V = 400 kN bearing ok
CHECK STRENGTH OF BOLT GROUP CONNECTING CLEATS TO WEB OF SUPPORTED BEAM
Shear
6 No., M20 grade 8.8 bolts; As = 245 mm2 and
Which mean the total shear
ps = 375 N/mm2.
Since boltsabove,
olts; from = 245 m
are inAsdouble shear, shear capacity of each bolt is on bolt = external shear +
2Ps = 2 × 91.9 = 183.8 kN due to the bending moment
Loads applied to the bolt group are vertical shear, V = 400 kN and moment, M = 400 × 50 × 10−3 = 20 kN m.
Outermost bolt ((A l )) subject to greatest shear force which is equal to the resultant of the load
due to the moment,
M = 20 kN m and vertical shear force, V = 400 kN.
Load on the outermost bolt due to moment, Fmb, is given by
M 20 × 103
Fmb = A= A = 47.6 kN
Z 420 A
where A is the area of bolt and Z the modulus of the bolt group given by
A(1502)]
polar interia
I Inertia of bolt group A(302 ]+ A(902 ] + x 2 63 000
Z= = = = A = 420 A mm3
y Distance of furthest bolt 150 150
Load on outermost bolt due to shear, Fvb, is given by
Fvb = V/ No. of bolts = 400/6 = 66.7 kN
Example:
Example 4.21 Beam-to-column connection using web cleats (BS 5950) (Conti)
CHECK STRENGTH OF BOLT GROUP CONNECTING CLEATS TO
WEB OF SUPPORTED BEAM Bolt A 1
Shear 50 40
Resultant shear force of bolt, Fs, is 10 610 × 229 × 101 UB
TENSILE CAPACITY
Maximum bolt tension, Ft, is
Ft = Pey1 /2∑y 2
= 200 × 250 × 370/2(702 + 1702 + 2702 + 3702)
= 38 kN
Tension capacity, Pnom, is
Pnom = 0.8p t A t = 0.8 × 560 × 157 = 70.3 × 103 N
= 70.3 kN > Ft OK
COMBINED SHEAR AND TENSION
Combined check:
Fs F
+ t ≤ 1.4
Ps Pnom
25 38
+ = 0.96 ≤ 1.4 OK
58.9 70.3
Hence the M16, grade 8.8 bolts are satisfactory.
Example 4.23 Analysis of a beam splice connection (BS 5950) ( HSFG )
Show that the splice connection shown below is suitable to resist a design bending moment, M,
and shear force, F, of 270 kN m and 300 kN respectively. Assume the steel grade is S275 and
the bolts are general grade, M22, parallel-shank HSFG bolts. The slip factor, µ, can be taken as
0.5.
Flange cover plate
Assume that 650 180 × 15 × 650
(1) flange cover plates resist the design bending 40 80 80 80 90 80 80 80 40
90
moment, M and 457 × 191 × 89 UB
(2) web cover plates resist the design shear force, F,
and the torsional moment (= Fe), where e is half the 40
distance between the centroids of the bolt groups either 100
side of the joint. 380 (2)
100 10 mm thick
FLANGE SPLICE web cover
plates
Check bolts in flange cover plate 100
100
bearing failure and must therefore be checked.
Fvs θ FR
e = edge distance for web
100
40.5
tan θ = ⇒ θ = 28.37°
75 e
θ
100
45 45
e = = = 94.7
sin θ 0.475
Bearing capacity of web, Pbg, is
= 1.5d btp bs ≤ 0.5etp bs = 0.5 × 94.7 × 10.6 × 460 = 230.9 × 103 N = 203.9 kN 45
40 40
e = = = 45.5
380
Thus bearing capacity of single web plate = 104.7 kN and bearing capacity of
40
two web plates = 2 × 104.7 = 209 kN > FR. Bearing capacity of web cover plates ok θ
e
Example 4.23 Analysis of a beam splice connection (BS 5950) ( HSFG ) (Conti)
Flange cover plate
650 180 × 15 × 650
WEB SPLICE
40 80 80 80 90 80 80 80 40
90
Check web cover plates for shear and bending
457 × 191 × 89 UB
Check shear capacity. Shear force applied to one plate is
Fv /2 = 300/2 = 150 kN 40
100
Torsional moment applied to one plate 380 (2)
is= 150 × 45 = 6750 kN mm = 6.75 kN m 100 10 mm thick
web cover
100 plates
Shear capacity of one plate, Pv, is
Pv = 0.6py Av = 0.6 × 275 × 0.9 × 10(380 − 4 × 24) = 421.7 kN > 150 kN 40
150
bending web cover plate ok
Dh
50
380
Example 4.24 Analysis of a beam-to-column connection using an
end plate (BS 5950)
Calculate the design shear resistance of the connection shown below, assuming that the steel is grade S275 and the
bolts are M20, grade 8.8 in 2 mm clearance holes. 6 mm fillet
weld
End plate is thinner than column flange and will therefore be critical. Bearing capacity of end plate, P bs, is given by
P bs = k bs d btp p bs = 1 × 20 × 10 × 460 = 92 × 103 N = 92 kN
≤ 0.5k bse2 tp pbs = 0.5 × 1 × 50 × 10 × 460 = 115 × 103 N = 115 kN
Hence bearing capacity of connection = 8 × 92 = 736 kN.
50
610 305 101 UB 50 533 210 101 UB
50
50
50 602.2
50
50
50
10 50 50
10.9
17.4 10.6
14.8
227.6
Solution
The beam-to-beam connection is assumed as a pinned connection and the bending effect in the connection
is neglected.
As a good practice in detailing, the size of fin plate should be at least half of the depth of beam to provide
sufficient torsional restraint against twist and the fin plate should be placed near the top flange in order to
provide lateral restraint to the top flange.
Block shear capacity, Pv = 0.6 p y Av ,eff = 0.6 × 275 × 3968 = 654.7 kN > Fv (OK) (9.13)
480kN and shear of Fv = 160kN. The steel material of the complete connection
assemblage is grade S275 and the thickness of connected plate is 10mm. Preloaded t =11.9
HSFG bolts of grade 8.8 and size M22 are used for internal bolts in web and external
bolts in flange. Check the structural adequacy of the connection.
Solution 160
The shear is assumed to be taken by the internal bolt group at web of columns and moment is taken by the
bolt groups in flanges of the columns. Assumption for non-slip under factored loads stated in the Code is 40
40
used.
In the robustness design, the capacity of the splice cannot rely on the contact area between the two
stanchions for taking only compression under normal condition as the columns and the bolts are also 40
40
required to take tension in case when the lower column fails, leading to the upper column to become in
tension with the bolt group taking downward tension force. 40 40 40 40
10
t =13
Mx
18.7
314.3
305 305 118 UC
Fc
Ft
My
Fv
Mx
102.4
20.5 30
100
30 10.8
100 500
50
50
312.6 6
305x102x33UB
200
290
290
40 40
30 6
20
6 102.4
30
30 30 30 30
254x254x107UC 200
Solution
The connection is under the action of shear and moment and the bolts and welds are under the action of
both shear and tension. The prying action and bearing due to vertical shear on connected plate should be
checked here.
CAPACITY OF FILLET WELD
Assume the point of rotation at the centroid of the connection group and the connected plate is assumed to
be stiffened.
Effective length of 102.4mm fillet weld be = 102.4 − 2 × 8 = 86.4mm (Clause [Link].3) 78.4
Effective length of 40mm fillet weld be = 40 − 2 × 8 = 24mm
∴this weld should be ignored
Effective length of 200mm fillet weld be = 200 − 2 × 4 = 192mm
For unit length of weld, 176
Area of weld, A = 192 + 86.4 × 2 = 364.8mm 2 / mm 312.6
3 2
192 ⎛ 312.6 ⎞
Second moment of inertia, I x = + 86.4 × ⎜ ⎟ × 2 = 4.811 × 10 mm mm
6 4
12 ⎝ 2 ⎠
Fv 200
Average shear force on horizontal weld, Fs = = = 0.55kN / mm line of
A 364.8 rotation
M D 2 35 × 103 × 312.6 2
Maximum tension on horizontal weld, Ft = x = = 1.14kN / mm
Ix 4.811 × 10 6
Simplified method
Design strength of weld, pw = 220 N mm 2 (Table 9.2a)
(Note: It should be noted that the simplified method is more conservative than the directional method.)
∑ y = (290
2
i
2
)
+ 340 2 + 440 2 × 4 =1.573 × 10 6 mm 2 30
100 376.3
Maximum tension force on bolt,
50 276.3
Mx 35 × 10 6 × 440
Ft = = = 9.8kN
∑yi2
1.573 × 10 6 226.3
290
line of
rotation
30
200
most welded connections are relatively less ductile than ordinary clearance bolts and
they introduce high residual stress leading to cracking in is the welding process is not carefully monitored.
Pre-head to avoid
焊縫種類
Types of welds 根據設計目的,焊縫可歸類如下:
For the purposes of design, welds may be classified as: (a) 角焊縫
(a) Fillet welds - 連續焊縫
- continuous welds. - 斷續焊縫
- intermittent welds. - 對圓孔或長圓孔的塞焊縫
- plug welds on circular and elongated holes. - 槽焊縫
(b) 對接焊縫
- slot welds. - 全熔透對接焊縫
(b) Butt welds - 部份熔透對接焊縫
- full penetration butt welds. - 角焊縫加強的對接焊縫
- partial penetration butt welds. (c) 坡口對接焊縫
- butt welds reinforced with fillet welds.
(c) Flare groove welds
Double fillet weld Single fillet weld Fillet weld for lap joint Double V butt weld Single V butt weld Single bevel butt weld
Figure 9.5: Different types of fillet welds Figure 9.6: Different types of butt welds
(Taiwan info)
(Taiwan info)
(Taiwan info)
(Taiwan info)
(Taiwan info)
(Taiwan info)
Electrodes In the HK CODE, both the BSEN and the Chinese standards for electrodes are listed
銲條 for fillet welds.
a. Electrode classification of 35, 42 and 50 for BSEN standards and
b. E43, E50 and E55 for Chinese GB standards are used
表 9.2b GB 國標規定的角焊縫強度設計值 pw
鋼材等 焊條 強度設計 對其他類型的焊條和(或)鋼材等級
級 種類 值 pw = 0.38Ue Ue ≥Us
Q235 E43 160 其中:
Q345 E50 200 Ue:相關産品標準所規定的焊條的最小
Q390, 抗拉強度
E55 220
Q420 Us:母材最小抗拉強度
註:焊條的極限強度不得低於母材的抗拉強度。
Bevel
Vee
Groove
Note :
The side of the joint to which the arrow points is the arrow or near side and the opposite side of the
joint is the other or far side.
All welds are continuous except otherwise stated. Arrow only points to the member only grooved.
Dimensions of weld sizes, length and spacing are in millimeters
⎛T 2 ⎞⎛ p ⎞ tc 0.5be
but be ≤ t c + 2rc + 5⎜ c ⎟⎜ yc ⎟
⎜ tp ⎟⎜ ⎟
⎠⎝ p yp ⎠ be Tc
⎝
a
pyc is the design strength of the member 0.5be
pyp is the design strength of the plate
rrc
is root radius of rolled section or toe
c of fillet on welded section tp tp
Tc is the thickness of connected flange
tc is the stem of connected structural
member
tp is the thickness of the connected plate
Figure 9.1 - Effective breadth of an unstiffened Tee-joint
If be is less than 0.7 times the full breadth, the joint should be stiffened.
Throat section
100s
100s
Leff = β LW L j
⎛ a ⎞
β LW = 1.2 − 0.002⎜⎜ ⎟ ≤ 1.0
L ⎟
⎝ j⎠
a: 角焊縫焊角尺寸
Lj: 焊縫實際尺寸
Leff:計算長度
Lap joints
The minimum lap should be 5t or 25 mm whichever is the greater, where t is the thickness
of the thinner part joined.
For lap joints longer than 100s, a reduction factor βLW should be taken to allow for the
effects of non-uniform distribution of stress along its length.
Leff = β LW L j (9.8)
where
⎛ ⎞
a
βLW = 1.2 − 0.002 ⎜⎜ ⎟
⎟⎟ ≤ 1.0
(9.9)
⎜ Lj
⎝ ⎠
a = fillet weld leg size
Lj = actual length of weld
Leff = effective length
A single fillet weld should not be used for lap joints unless the parts are restrained to
prevent opening of the joint and eccentric moments.
S2
a S2 a a
a
S1 S1 S1 S1
S1 S1
Obtuse Acute
a S2 S2 b) Butt welds
a
S1 S1
Convex Concave S2 S2
a
a
a S1
a S2 S1 S1
S1 S1
Equal leg Unequal leg c) Deep fillet welds
a) Fillet welds
Figure 9.8: Definitions of sizes of fillet weld and butt weld
(a) Fillet welds Types of welds
For the purposes of design, welds may
- continuous welds. be classified as:
Strength of welds (Fillet welds ) (a) Fillet welds
- continuous welds.
- Cross sectional geometry - intermittent welds.
- plug welds on circular and elongated
holes.
weld surface - slot welds.
(b) Butt welds
- full penetration butt welds.
a s a s a s - partial penetration butt welds.
- butt welds reinforced with fillet welds.
(c) Flare groove welds
s s s
fusion faces root of weld
S
S
a
S S S S S
a a S a a a
S S S S OBTUSE ACUTE
ANGLE 鈍角 ANGLE 銳角
EQUAL LEG UN-EQUAL LEG CONVEX CONCAVE
凸面 凹面 ≤120° ≥60°
FILLET FILLET
等邊角焊縫 不等邊角焊縫
- Weld size
(a) Leg length s 焊腳尺寸 s
The minimum leg length of a fillet weld should not
be less than that specified in Table 9.1
For a T-joint
the minimum leg length is not required to be greater than the thickness of the thinner part.
Be≥We
Effective length
The effective length of a fillet weld should be its full length of weld less 2s with its end return excluded, but should
not be less than 40 mm. A fillet weld with an effective length less than 4s or 40mm should not be used to carry load.
For a flat-bar tension member, if only longitudinal fillet welds are used for end connections, the length of each fillet
weld should not be less than the width of the flat bar.
Tension
Member
Seat Bracket
Return, 2s Return, 2s
s End Connection
Connection Angle
Plate
s
End returns
Fillet welds should not be terminated at the extreme ends or edges of members. They should either be
returned continuously around the ends or edges for a length of not less than 2s or, if a return is
impracticable, terminated not less than s from the ends or edges. The return and termination should not
be included for calculation of the effective length of the weld.
In the case of fillet welds on the tension side or the tension end of a connection when subjected to
significant moment from brackets, beam seats, framing angles, simple end plates, etc., the connection
should be detailed with considerations of the practicality of making end returns as illustrated in Figure 9.3.
Strength of fillet welds 表 9.2a BS-EN 標準的角焊縫強度設計值 pw
表 9.2b GB 國標規定的角焊縫強度設計值 pw
Single sided fillet or partial
penetration butt welds should not 鋼材等 焊條 強度設計 對其他類型的焊條和(或)鋼材等級
be used to transmit a bending 級 種類 值 pw = 0.38Ue Ue ≥Us
moment about the longitudinal Q235 E43 160 其中:
axis of the weld. Q345 E50 200 Ue:相關産品標準所規定的焊條的最小
Q390, 抗拉強度
E55 220
Q420 Us:母材最小抗拉強度
註:焊條的極限強度不得低於母材的抗拉強度。
角焊縫強度
單側角焊縫或部份熔透對接焊縫不能用以承受繞焊縫縱軸方向的彎矩。
in which PL and PT are the respective permissible capacities per unit b) Welds subject to transverse force
length of weld in the longitudinal and the transverse directions. 焊縫最小截面
)焊縫受橫向力作用
(b) 方向計算法
爲更加精確起見,焊縫單位長度的力應分解成平行於焊縫軸線的縱向 FT
a
剪切力 FL 和垂直於焊縫軸線的橫向力 FT ,單位長度對應承載力計算 Throat of θ
如下: the weld
PL = p W a (縱向)
PT = KPL (橫向)
系數 K 按下式計算: c) Resultant transverse force on weld
1.5 )焊縫橫向力的合力
K = 1.25 Figure 9.4 - Fillet welds –
1 + cos 2 θ
式中 θ 指 FT 與最小焊縫面之間的夾角,詳見圖 9.4。 directional method
應力合力應該滿足下列關係:
2 2
PL ≥ FL ⎛F ⎞ ⎛F ⎞
& ⎜⎜ L ⎟⎟ + ⎜⎜ T ⎟⎟ ≤ 1
PT ≥ FL ⎝ PL ⎠ ⎝ PT ⎠
式中,PL 和 PT 分別指焊縫單位長度上沿縱向與橫向的容許荷載力。
(a) Fillet welds
- intermittent welds. 間斷角焊縫
Types of welds
For the purposes of design, welds may be
classified as:
(a) Fillet welds
- continuous welds.
- intermittent welds.
- plug welds on circular and elongated holes.
- slot welds.
(b) Butt welds
- full penetration butt welds.
- partial penetration butt welds.
- butt welds reinforced with fillet welds.
(c) Flare groove welds
間斷角焊縫可用來傳遞沿接頭或結合面作用的力
(a) 構件任何一側的焊縫有效長度之間縱向間距不得超過下列值中的最小值
(i) 300mm;
(ii) 較薄的受壓構件厚度的 16 倍;
(iii) 較薄的受拉構件厚度的 24 倍。
(b) 在鋼板兩末端,每側的板端均需施焊一長度爲 3/4 倍較窄板 度的連續角焊縫;
(c) 交錯間斷角焊縫之間的淨未連接間隙是指相對兩側焊縫端部之間的距離;
(d) 間斷角焊縫不能用在腐蝕環境條件下,也不能承受疲勞荷載。
spacing:
We
e
W
(a) 塞焊指填充圓形孔或加長圓孔的焊縫。塞焊縫不能用於承受拉力。塞焊
可用於下列情況
傳遞疊接接頭的剪力;
阻止壓曲或防止疊接部份的分離;
組合構件中組成的內部連接。
(c) 塞焊縫的有效剪切面積可取孔洞在結合面所在平面上的標稱面積
槽焊
(a) 槽焊縫是狹長槽形孔中的角焊縫。槽焊縫可用來傳遞剪力或防止被連接
構件壓曲以及構件疊接部份的分離。
(c) 槽的長度不能超過焊縫厚度的 10 倍。
(e) 槽的端部應做成半圓形,對那些延伸至構件邊緣的槽例外。
(i) sealing run of weld metal on the back of the joint 在節點的背面清根補焊
(ii) use of temporary or permanent backing material 臨時的或永久的墊板材料加以輔助
against
if a > 40mm or
in constrained locations or => residual
stresses to
congested locations. aviod effected
a a
S1 S1 S1 S1
b) Butt welds
- partial penetration butt welds
Throat size of partial penetration welds 2 t
of a longitudinal partial a
lal i
Y
-Shear due to torsion shear
Consider the four-sided weld
group shown in Figure Figure 26.14 Weld groups in shear
26.14(a).
or
1x x1
x x
y
1x 1x
y
h3 + 3nh2 + 3ha2 + n3
I00 =
6
Distance Y to extreme fibre (Figure 26.14):
h3 + 3nh2 + 3ha2 + n3
ZOO =
3 J m
the force vector per unit length from the moment, is:
Rx, Rxexr
fm =- = -
ZOO ZOO
The resultant force vector per unit length, fr, may be determined, as shown in Figure
26.14(c), either graphically or trigonometrically:
Figure 9.11a Torsion and Vertical Shear
fr =J[(foo coscw+f~)z+(fO"sin~)z
FR
The required leg length is then equal to s = in which s is the leg
0. 7 p w
length and pw is the design strength of weld. The factor 0.7 is used for common ratio
to to
of leg length th the throat length and it should be varied for special weld geometry.
stress analysis of weld group
Weld group under torsion and shear
3ha2
stress analysis of weld group
Weld group under bending moment and shear
F
Shear on weld due to vertical load is FS = L = 2 x (B+d)
L
M d
Tension on weld due to bending FT = M=F x e
IX 2
The resultant stress on weld with unit leg length = FR = FS2 + FT2
The leg length of weld can be obtained similarly as for torsion and shear case as
FR
s= .
0.7 p w
9.4 Worked Examples
The connection is formed by joining two plates together by butt weld as shown. The
parent metal is in grade S460. They are used to transfer tension only, which are 200kN
and 1520kN for case (a) and case (b), respectively. The sizes of butt weld are also given
in the Figure. The electrode of weld is both E50. Length of connections for both cases in
longitudinal direction is 300mm.
Ft
40
30
a=
Ft 16 Ft 0.5F t 0.5F t
25 20 35
100
a) Partial penetration weld b) Full penetration weld
Solution
a) Partial penetration weld
TENSION CAPACITY
Design strength of parent metal, p y = 440 N mm 2 for 16mm < T ≤ 40mm (Table 3.2)
Throat size, a = 16mm (Clause [Link].2)
16
Eccentricity, e = 10 − = 4.67mm
3
F F ⋅ e 200 × 10 3 200 × 10 3 × 4.67
Stress, σ = t + t = + = 114.5 N mm 2 < p y (OK)
A Z 300 × 16 300 × 16 2 6
50.21 16
25 39.79
30
a=
3 31
35
When the effective length be of weld is less than 40mm, the weld length is so small that it
cannot be assumed to take any load. Also, the section properties of welded connection
should be based on the effective section obtained from the effective length section.
9.4.2 Bracket connection in typical portal frame
The crane beam in the simple portal frame is supported by bracket connection
welded to the steel column. Two gusset plates are welded to the flanges of the steel
column to form the bracket connection as shown in the figure. The 20mm thick gusset
plate is made of grade S275 steel material. The welded connection is used as this rigid
moment connection. The electrode of weld is E35 for the welded connection. Design the
size of fillet weld in the bracket connection to enable to take factored shear force of
500kN from crane beam.
y e
264.5 P
220 100 100
250
254 254 167 UB
x 450
x
end
return
420 x
254 254 167 UB
Solution n y y
The bracket connection is supported to take point load P and the eccentric moment Pe. The three side fillet
welds are used to withstand the in-plane shear due to both point load and eccentric moment. The structural
adequacy of the most outer side weld should be checked.
DESIGN LOAD
Vertical shear, P = 500 kN
For unit leg length,
Area of weld, A = 450 + 220 × 2 = 890 mm2 mm
θ
P 500 r FM 225
Direct shear, Fs = = = 0.56 kN mm
A 890
450 × 220 + 220 × 110 × 2 FS
Distance to centroid, x = = 165.6mm
890
r = 165.6 2 + 225 2 = 279.4mm
Eccentricity of load, e = 165.6 + 100 = 265.6mm 165.6
Second moment of inertia about x-x axis,
450 3
Ix = + 220 × 225 2 × 2 = 2.987 × 10 7 mm 4 mm
12
Second moment of inertia about y-y axis,
⎡ 220 3 2⎤
(Table 9.2a)
+ 220 × (165.6 − 110 ) ⎥ × 2 + 450 × (220 − 165.6 ) = 4.467 × 10 6 mm 4 mm
2
Iy = ⎢
⎣ 12 ⎦
Polar moment of inertia about z-z axis,
I z = I x + I y = 2.987 × 107 + 4.467 × 106 = 3.434 × 107 mm 4 mm
500 × 265.6 × 279.4
Shear due to torsion, FT = = 1.08 kN mm
3.434 × 107
CAPACITY OF WELD
⎛ 225 ⎞
θ = tan −1 ⎜ ⎟ = 53.6°
⎝ 165.6 ⎠
Resultant load, FR = FS2 + FT2 + 2 FS FT cos θ
= 0.56 2 + 1.08 2 + 2 × 0.56 × 1.08 × cos 53.6 = 1.48 kN mm
102.4
20.5 30
100
30 10.8
100 500
50
50
312.6 6
305x102x33UB
200
290
290
40 40
30 6
20
6 102.4
30
30 30 30 30
254x254x107UC 200
Solution
The connection is under the action of shear and moment and the bolts and welds are under the action of
both shear and tension. The prying action and bearing due to vertical shear on connected plate should be
checked here.
CAPACITY OF FILLET WELD
Assume the point of rotation at the centroid of the connection group and the connected plate is assumed to
be stiffened.
Effective length of 102.4mm fillet weld be = 102.4 − 2 × 8 = 86.4mm (Clause [Link].3) 78.4
Effective length of 40mm fillet weld be = 40 − 2 × 8 = 24mm
∴this weld should be ignored
Effective length of 200mm fillet weld be = 200 − 2 × 4 = 192mm
For unit length of weld, 176
Area of weld, A = 192 + 86.4 × 2 = 364.8mm 2 / mm 312.6
3 2
192 ⎛ 312.6 ⎞
Second moment of inertia, I x = + 86.4 × ⎜ ⎟ × 2 = 4.811 × 10 mm mm
6 4
12 ⎝ 2 ⎠
Fv 200
Average shear force on horizontal weld, Fs = = = 0.55kN / mm line of
A 364.8 rotation
M D 2 35 × 103 × 312.6 2
Maximum tension on horizontal weld, Ft = x = = 1.14kN / mm
Ix 4.811 × 10 6
Simplified method
Design strength of weld, pw = 220 N mm 2 (Table 9.2a)
(Note: It should be noted that the simplified method is more conservative than the directional method.)
∑ y = (290
2
i
2
)
+ 340 2 + 440 2 × 4 =1.573 × 10 6 mm 2 30
100 376.3
Maximum tension force on bolt,
50 276.3
Mx 35 × 10 6 × 440
Ft = = = 9.8kN
∑yi2
1.573 × 10 6 226.3
290
line of
rotation
30
200