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3D Printer Design Examples and Comparisons

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0% found this document useful (0 votes)
11 views22 pages

3D Printer Design Examples and Comparisons

Uploaded by

flaviocb.udi
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Design Examples

July 2021
Introduction

the following design examples show case the


out comes of using 3dcp., all of these buildings
are easily “printable” with the machines provided
by COBOD International A/S.

Thereby, these examples acts as a reference for


architects, designers, engineers or anyone who
is interested in knowing the possibilities of the
technology.

These designs can be used as a reference for


cost comparison, an over all estimation can not
be accurate, for some extended the first couple
of projects would cost more, with time and
experience the process of 3d printing will be
optimized locally in your country and will drop
the cost.

2 story building by Kamp c - Belgium

2
Design 1 – Organic design house
Exterior Perspectives

3
Design 1 – Organic design house
Plan layout

4
Design 1 – Organic design house
General info 12.3 m

Building width: 12 m
dimensions length: 11.5 m

Ground floor ≈ 97.3 m2


area

12.10 m
First floor area ≈ 89 m2

Total area ≈ 189.3 m2

BOD 2 model 5-5-4

Printable area 12.10 x 12.4 x 8.14 m

146.77 m2 up to 3 floors

BOD-2 5-5-4 5
Design 1 – Organic design house
Wall detail and structural system
“Snake wall” Creating internal curvy wall sections acting as structural
elements. Three variations are illustrated, showcasing different ways
of creating this type of wall.

6
Design 1 – Organic design house
Wall detail and structural system

In the following,
picture showcase the
use of “Snake wall”
Creating internal curvy
wall sections acting as
structural elements.
Two story building by
Kamp C – Belguim

Insulation Loadbearing
concrete back wall

7
Printing time and materials consumption

Printing time
Estimated 30 % safety In total
printing time factor added
at 25 cm/sek

63 hours ≈ 18.9 hours 81.9 hours

The calculated printing times do not include installation time


for the 3D printer, just as they do not include the time needed
to start the print and cleaning time after each day. Usually it
is 30 minutes in the beginning of the day and 30 minutes
after finishing printing.

Material consumption
Printed Plan
Estimated 10 % waste In total
volume factor added

40.5 m3 ≈ 4.05 m3 44.55 m3

These calculations were based on using a Snake print wall


with 50 mm thickness for each, allowing for installation of
electrical features, insulation etc. between the walls.

Screenshot from COBOD Slice


8
Design 2 – Single story house
Exterior Perspectives

9
Design 2 – Single story house
Plan layout

10
Design 2 – Single story house
General info
9.6 m

Building width: 7.6 m


dimensions length: 10.9 m

Total area ≈ 76 m2

12.13 m
BOD 2 model 4-5-3

Printable area 9.6 x 12.13 x 5.6 m

116 m2 up to 2 floors

BOD-2 4-5-3

11
Design 2 – Single story house
Wall detail and structural system

“bespoke” Loadbearing concrete back wall with parallel insulation layer.

12
Design 2 – Single story house
Wall detail and structural system

In the following,
picture showcase the
use oft “bespoke”
Loadbearing concrete
back wall with parallel
insulation layer.
Beckum Building by
Peri – Germany

Insulation

Loadbearing
concrete back wall

13
Printing time and materials consumption

Printing time
Estimated 30 % safety In total
printing time factor added
at 25 cm/sek

36 hours ≈ 10.8 hours 46.8 hours

The calculated printing times do not include installation time


for the 3D printer, just as they do not include the time needed
to start the print and cleaning time after each day. Usually it
is 30 minutes in the beginning of the day and 30 minutes
after finishing printing.

Material consumption
Printed Plan
Estimated 10 % waste In total
volume factor added

19 m3 ≈ 1.9 m3 20.9 m3

These calculations were based on bespoke print wall with 50


mm thickness for each, allowing for installation of electrical
features, insulation etc. between the walls.

Screenshot from COBOD Slice


14
Design 3 – Row houses
Exterior Perspectives

15
Design 3 – Row houses
Plan Layout

16
Design 3 – row house (1 unit) 9.6 m
General info

Building width: 7.6 m


dimensions length: 11.6 m

Ground floor ≈ 82 m2

First floor ≈ 82 m2

12.10 m
Total ≈ 164 m2

BOD 2 model 5-4-4

Printable area 12.10 x 9.6 x 8.2 m

116 m2 up to 3 floors
Total 348

BOD-2 5-4-4

17
17.18 m
Design 3 – row house (2 unit)
General info

Building width: 15 m
dimensions length: 11.6 m

Ground floor ≈ 164 m2

First floor ≈ 164 m2

12.10 m
Total ≈ 328 m2

BOD 2 model 5-7-4

Printable area 12.10 x 17.6 x 8.2 m

207.88 m2 up to 3 floors
Total of 623.4

BOD-2 5-7-4

18
Design 3 – row house (3 unit)
General info
22.23 m
Building width: 14.6 m
dimensions length: 22.2 m

Ground floor ≈ 264 m2

12.10 m
First floor ≈ 264 m2

Total ≈ 492 m2

BOD 2 model 5-9-4

Printable area 12.10 x 22.23 x 8.2 m

269 m2 up to 3 floors BOD-2 5-9-4


Total of 806

19
Design 3 – Row houses
Wall detail and structural system

Hollow wall with integrated columns The integration of columns makes it


possible to apply load calculations based on column placement (easy to get
approved by local authorities, since the columns acts as load bearing
traditional elements)

20
Design 3 – Row houses
Wall detail and structural system Hollow double wall

In the following, picture showcase the use of the hollow wall


with integrated wall detail and structural system in the BOD
building – Denmark Copenhagen

Insulation 3d printed form work for


reinforced column

Casted Column
Printing time and materials consumption

Printing time
Estimated 30 % safety In total
printing time factor added
at 25 cm/sek

66 hours ≈ 6.6 hours 72.6 hours

The calculated printing times do not include installation time


for the 3D printer, just as they do not include the time needed
to start the print and cleaning time after each day. Usually it
is 30 minutes in the beginning of the day and 30 minutes
after finishing printing.

Material consumption
Printed Plan
Estimated 10 % waste In total
volume factor added

36.3 m3 ≈ 3.62 m3 39.92 m3

These calculations were based on double wall print with 50


mm thickness for each, allowing for installation of electrical
features, insulation etc. between the walls. And housing
loading bearing columns.
Screenshot from COBOD Slice
22

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