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Sync-Rite Plus™ System
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Sync-Rite Plus™ System
Features and Benefits
The WEG Electric Machinery Sync-Rite Plus™ System integrates synchronization controls and rotor
telemetry to provide the information you need to keep your motor up and running.
Less Downtime Integration
Information is the key to reducing downtime. When a motor Unlike other telemetry options, the Sync-Rite Plus™ System
won’t synchronize or has a component failure, it is often does not require the installation of a separate telemetry
difficult to know where to start in addressing the issue. The system. By integrating the telemetry system into the
typical solution is trial and error until the problem is resolved. synchronization controller you get the following benefits:
The Sync-Rite Plus™ System eliminates this slow and costly JJ High reliability and easy installation due to less components
process by providing you with the telemetry data required to and less complexity.
immediately identify the issue. With this information, JJ Ability to correlate the controller’s actions with actual
problems can be solved quickly and motors put back into measurements.
service with minimal downtime. JJ Cost savings from only purchasing a single system.
Wireless and Data Logging Availability
JJ Data logging capability insures that valuable telemetry JJ Components of the Sync-Rite Plus™ System are standard
data is always saved. products for WEG Electric Machinery and are stocked
JJ Wireless capability allows access to data without shutting domestically within the USA.
down the machine. JJ Field tested for multiple industries.
JJ No slip rings, external antennas or wireless receivers JJ System solutions available including NEMA 4X enclosures for
needed in close proximity to rotating transmitter. hazardous areas.
Sync-Rite Plus™ Hardwire Data Retrieval
2 Sync-Rite Plus™ System
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Sync-Rite Plus™ System - Standard Components
Sync-Rite Plus™
Industry leading synchronous motor starting control, now with the added benefits of data logging and
wireless streaming technology.
Sync-Rite Plus™ Benefits
JJ Reliably synchronizes any brushless synchronous
motor.
JJ Interchangeable with all legacy Sync-Rite™ models.
JJ Monitors and records the following:
JJ Field Voltage
JJ Field Current
(with Sync-Rite Plus™ Current Sensor)
JJ FDR status (in or out of circuit)
JJ Firing of SCR-1
JJ Customizable control settings allow controller to be
optimized for various motors and loads.
JJ Slip sync speeds from 90% to 99.5%
Sync-Rite Plus™ JJ Zero slip sync times from 2 to 5.5 seconds
JJ Wireless transceiver for streaming data and
downloading data records without shutting the
machine down.
JJ USB port allows data to be gathered from the
machine during outages when the machine is
not running.
JJ Starting Records provide an invaluable tool for solving
synchronization issues should they occur.
JJ Average Records track changes in the operating
conditions of the machine to identify issues early,
and allows users to take corrective actions before
the issues become serious.
JJ Original Sync-Rite™ Control’s green and red indicators
and a new blue indicator that gives positive
Sync-Rite Plus™ Filter confirmation that the motor has been synchronized.
Typical Synchronization Waveforms
Sync-Rite Plus™ System 3
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Sync-Rite Plus™ System - Standard Components
Sync-Rite Plus™ Current Sensor
The Sync-Rite Plus™ Current Sensor works with the Sync-Rite Plus™ to measure and record a
synchronous motor’s field current.
Sync-Rite Plus™ Current Sensor Benefits
The ability to measure and record a synchronous
motor’s field current greatly increases the diagnostic
capabilities of the Sync-Rite Plus™ System.
Protect Field Windings
Calculation of rotor winding temperature from the
field current and resistance. With this temperature
calculation, it’s possible to detect problems such as
clogged filters or dirty windings. This prevents
serious failures such as failed field windings, and
Sync-Rite Plus™ Current Sensor
helps with planning outages for maintenance.
Detect Failed SCRs and Controller
Recording field current during starting makes it easy
to detect failed components.
Identify Loading Issues during Starts
Recording field current during starting also allows
loading issues during starting to be quickly identified
and corrected. This leads to fewer start attempts and
reduced downtime.
Installed Sync-Rite Plus™ Current Sensor
Example where a Sync-Rite Plus™ & Current Sensor were used to monitor a competitor’s controller. The current wave-
form above clearly shows the point at which the controller incorrectly stopped gating the SCR, causing major issues.
4 Sync-Rite Plus™ System
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Sync-Rite Plus™ System - Standard Components
Sync-Rite Plus™ Display Panel
The Sync-Rite Plus™ Display Panel is a convenient device for monitoring and downloading data wirelessly from a
Sync-Rite Plus™. Whether used as a stand-alone monitoring device, interfaced to a computer, interfaced to user
equipment, or any combination of these, the Sync-Rite Plus™ Display Panel provides the functionality you need.
Sync-Rite Plus™ Display Panel Benefits
Monitoring Capabilities
JJ Convenient and continuous display of field current, voltage,
and temperature
JJ Displays easy to understand operating mode messages
along with warning messages
JJ Real-time indicators that replicate the LEDs on the
Sync-Rite Plus™
JJ Customizable warning indicator, which can be configured by
the user
JJ Proprietary algorithm for detecting open diodes, shorted
diodes, or exciter phase-to-phase shorts
Flexible Data Acquisition Interface
The Panel provides flexible output options for interfacing with
user equipment and data acquisition systems.
JJ Three double throw relays that can be configured to
energize based on warnings, synchronization, or wireless
connection state
JJ Digital outputs (5V logic) that correspond to relays
JJ Three 0 to 5V or 1 to 5V (user selectable range) output
voltages corresponding to the motor’s field voltage, field
Sync-Rite Plus™ Display Panel
current, and estimated field temperature
JJ Three 0 to 20mA or 4 to 20mA (user selectable range) output
Wireless Repeater currents corresponding to the motor’s field voltage, field
current, and estimated field temperature
In some applications, locating the panel close to the machine is either impractical
or inconvenient.
Wireless Repeater Benefits
By adding WEG EM’s Wireless Repeaters, the
Sync-Rite Plus™ Display Panel can be located in control
room or next to data acquisition equipment. This
reduces noise and saves money on interconnections.
JJ Each Wireless Repeater extends the wireless range
typically by 200 feet
JJ Multiple Wireless Repeaters can be wirelessly linked
together to further extend the wireless range
JJ USB port and free, easy to use software makes setting
up the wireless connection easy and hassle free Wireless Repeater and Power Supply
Sync-Rite Plus™ System 5
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Sync-Rite Plus™ System - Standard Packages
Online Monitoring Package
The Online Monitoring Package includes all the components to take full advantage of all the
Sync-Rite Plus™ System benefits.
The Online Monitoring Package is Ideal for:
JJ Users interested in limiting downtime by utilizing
real-time monitoring and wireless downloads
JJ Infrequently starting motors where retrieving records via
USB is impractical since motor is rarely taken offline
JJ Frequently starting motors where Starting Records
are invaluable for detecting and solving starting
issues quickly
JJ Adding rotor telemetry to existing data acquisition or
monitoring systems
JJ Generating alarm based on specific rotor conditions
Requirements
JJ Sync-Rite Plus™ Display Panel Powered by WEG EM
Power Supply 10189104
JJ Usable input range: 25-264 VAC or 30-375 VDC
JJ Typical wireless range between Sync-Rite Plus™ and
Sync-Rite Plus™ Display Panel is 50’
Sync-Rite Plus™ Display Panel
Located within 50 feet of the Machine
Sync-Rite Plus™
Located on the Rectifier Wheel
Sync-Rite Plus™ Current Sensor
Located on the Rectifier Wheel
Sync-Rite Plus™ Filter
Located on the Rectifier Wheel
6 Sync-Rite Plus™ System
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Sync-Rite Plus™ System - Standard Packages
Extended Online Monitoring Package
The Extended Online Monitoring Package provides the freedom to mount the Sync-Rite Plus™ Display
Panel where it is most convenient. One or more Wireless Repeaters are used in this option to extend
the distance between the Sync-Rite Plus™ and Display Panel. This allows the Display Panel to be
located in a control room, next to data acquisition equipment, or in any other practical location.
Additional Benefits of the Extended Online
Monitoring Package
JJ Allows Sync-Rite Plus™ Display Panel to be located in
locations where personnel can easily view and access data
such as control rooms
JJ Especially valuable for mounting the Sync-Rite Plus™
Display Panel outside of hazardous areas
JJ Ability to locate Panel next to data acquisition equipment
produces cleaner signal waveforms and substantially
reduces wiring
Requirements
JJ Sync-Rite Plus™ Display Panel powered by
included wall adapter power supply
JJ Repeater powered by WEG EM Power Supply 10189104
JJ Usable input range: 25-264 VAC or Sync-Rite Plus™ Display Panel
Located in Control Room, etc.
30-375 VDC
JJ Typical wireless range between Sync-Rite Plus™
and Repeater is 50’
JJ Typical wireless range between Repeater(s) and
Wireless Repeater and Power Supply
Panel is 200’ Located within 50 feet of the Machine
Sync-Rite Plus™
Located on the Rectifier Wheel
Current Sensor
Located on the Rectifier Wheel
Sync-Rite Plus™ Filter
Located on the Rectifier Wheel
Sync-Rite Plus™ System 7
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Sync-Rite Plus™ System - Standard Packages
Handheld Preventive Maintenance Package
A convenient handheld device for periodic maintenance checks and for troubleshooting motor
problems. This is the same package WEG EM Service personnel use in the field.
Handheld Preventive Maintenance Package is
Ideal for:
JJ Periodically checking motor conditions
JJ Troubleshooting
JJ Users who want the convenience of a mobile
handheld device
JJ Users without data acquisition equipment
Requirements
JJ Sync-Rite Plus™ Display Panel Powered by USB
JJ Typical wireless range between Sync-Rite Plus™ and
Sync-Rite Plus™ Display Panel is 50’
JJ Wireless range can be extended by 200’ with
addition of Wireless Repeater
Data Logging Option
For customers who don’t want to install an entire Sync-Rite Plus™ System. WEG EM offers the option of only installing the
Sync-Rite Plus™ and Sync-Rite Plus™ Current Sensor
Data Logging Package Allows:
JJ Data downloads of Starting and Average Records that can be
sent to WEG EM for analysis
JJ A lower cost solution that still enables WEG EM to use logged
data for assisting with motor problems
JJ Customizable control settings and positive visual confirmation of
synchronization
Requirements
Direct USB connection to Sync-Rite Plus™ for data downloads
JJ
8 Sync-Rite Plus™ System
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Sync-Rite Plus™ System - Standard Software
Sync-Graph Software
The Sync-Graph program is a powerful software tool that interfaces with the Sync-Rite Plus™ Display Panel
for monitoring and downloading data from the Sync-Rite Plus™.
Sync-Graph Features
JJ Sync-Graph makes it easy to visualize Starting and
Average Records via graphs
JJ Track changes in load conditions
JJ View conditions that may be preventing
synchronization
JJ View changes in field voltage and current over time
JJ Track changes in the estimated field temperature
JJ The streaming and graphing capabilities of Sync-Graph can
eliminate the need for additional data acquisition equipment
JJ Monitor a motor’s field voltage, current, and estimated
temperature along with displaying the Sync-Rite Plus™
control settings
*Sync-Graph requires the purchase of a Sync-Rite Plus™ Display Panel.
Example Plot of Sync-Graph Starting Record
Sync-Fetch Software
Sync-Fetch is designed to allow users to download data to their computer. This data can then be sent to
WEG EM Service for analysis, carried out according to the current rates.
Sync-Fetch Features
JJ Ability to view Sync-Rite Plus™ history
JJ View the Sync-Rite Plus™ control settings
JJ Allows you to send WEG EM Service both Starting
Records and Average Records if you encounter
a problem
JJ All records are time stamped to help correlate
information
JJ Records include information about field voltage,
current, FDR’s state (in or out of the circuit), and SCR
gate state (being fired or not)
Sync-Fetch Main Information Display
Sync-Rite Plus™ System 9
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Sync-Rite Plus™ System - Part Ordering Information
Extended Handheld
Online
Item Online Preventive Data Logging
Part No. Description Monitoring
No. Monitoring Maintenance Option
Package
Package Package
1 840D711G02 Sync-Rite Plus™ X X X X
2 10198852 Sync-Rite Plus™ Filter X X X X
3 10187117 Sync-Rite Plus™ Current Sensor X X X X
Sync-Rite Plus™ Display Panel
4 10189104G01 X
(External Power Supply, AC or DC)
Sync-Rite Plus™ Display Panel
5 10189104G02 X
(Wall Mounted Power Supply)
Sync-Rite Plus™ Display Panel
6 10189104G03 X
(USB Powered)
7 10189352G01 Wireless Repeater X Optional
8 - Sync-Graph X X X
9 - Sync-Fetch X
10 10189351G01 Power Supply X X
11 10189460G01 Universal Tester Optional Optional Optional Optional
NEMA 4x Enclosure for
12 10199579 Optional Optional
Sync-Rite Plus™ Display Panel
NEMA 4x Enclosure for
13 10199577 Optional Optional
Wireless Repeater
14 - Data AnalysisReport Optional Optional Optional Optional
Contact WEG Electric Machinery for more information.
10 Sync-Rite Plus™ System
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Sync-Rite Plus™ System - Technical Specifications
Sync-Rite Plus™
G01 G02
Size 4-1/2” x 2 x 1-3/4”
Weight 24 ounces
Mounting 4 HHCS bolts
Voltage 19-75V 45-250V
Connection Type Winchester- style screw connector USB
Sync-Rite Plus™ Current Sensor
G01 G02 G03 G04 G05 G06 G07 G08 G09
Size 4” x 1.2” x 1.825”
Weight 10 ounces
Mounting 2 SHCS bolts and 2 spring lock washers
Maximum Sensing Current 200* 250 300* 400 500 600 800 1000 1200
*Standard Sensor
Sync-Rite Plus™ Display Panel
G01 G02 G03
Size 6.02” x 5.65” x 1.57”
Weight 14 OUNCES 12 OUNCES
Mounting 4 mounting holes for 1/4” bolts
Included Wall
Power Supply 10189104G01
Adapter
USB 2.0
3 DPDT Relays (250 VAC 10 AMP)
3 Analog Voltage Outputs (0-5V or 1-5V)
Additional Electrical Connections 3 Analog Current Outputs (0-20 mA or None
4-20 mA)
4 Digital Outputs (0/5V)
Sync-Rite Plus™ System 11
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6200-BRO-021.1/0316| Rev: 02 | Date (m/y): 03/2016
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For those countries where there is not a WEG own operation, find our local distributor at [Link].
For more information, please contact service-em@[Link] or 24 Hour Customer Support +1 (612) 247 9232
ELECTRIC MACHINERY COMPANY
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Phone: +1 (612) 378 8000, Fax: +1 (612) 378 8050
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