Structural Calculation Report - 3 MT Frame
Structural Calculation Report - 3 MT Frame
A FRAME -3 MT CAPACITY
Job No. Rev. No. 0
Customer Date 22/02/24
Description Designed By TNY
Checked By
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Sheet: 2 of 14
Job No. Rev. No. 0
Customer Date 22/02/24
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INDEX
1. Introduction ..........................................................................................................................4
2. Code of Standards ................................................................................................................5
3. Applied Loadings..................................................................................................................5
4. Material Specifications ........................................................................................................5
5. Member utilization ratio ......................................................................................................6
6. Deflection check ....................................................................................................................6
7. Conclusion .............................................................................................................................7
8. 3D – Structure Design Model And Its Outputs .................................................................8
9. Connection Design. ........................................................................................................14
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1. Introduction
This Design Calculations Package has been prepared using the applicable
codes and standards and the latest developments in engineering practices.
Software used is STAAD for structural analysis and design. The output of
these programs has been incorporated in this package.
For your easy reference, all pages have been numbered and a table of
contents has been provided.
Rendered View
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2. Code of Standards
3. Applied Loadings
• Self-weight of Structures as incorporated in the structural model is auto calculated by the software.
• Lift weight 3 MT and supporting lifting assembly weight of 200kg.
• 15% of máximum lift weight considered as lateral forcé acting on the frame under operating
conditions.
4. Material Specifications
The following is the list of the material standards and specifications for which the building components
have been designed:
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The member pass ratios for all the members are lerss than 1.0. Thus all the members are safe
under the specified design loads.
6. Deflection check
• The calculated maximum Vertical Displacement for the beam is
2.12mm < Span/400 (2500/400 = 6.25mm.) hence OK.
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7. Conclusion
All structural members exhibit pass ratios below one, affirming their stability under design
loads,Additionally deflections are within acceptable limits. Thus the structural elements are well designed
and capable of withstanding the specified design conditions.
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Sheet: 8 of 14
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Sheet: 9 of 14
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_ PAGE NO. 1
_
****************************************************
* *
* [Link] CONNECT Edition *
* Version [Link] *
* Proprietary Program of *
* Bentley Systems, Inc. *
* Date= FEB 21, 2024 *
* Time= 22:57:33 *
* *
* Licensed to: Lavteam *
****************************************************
_
1. STAAD SPACE
INPUT FILE: C:\staad-work\VISHNU\Gantry-3T\Staad\[Link]
2. START JOB INFORMATION
3. ENGINEER DATE 02-FEB-24
4. END JOB INFORMATION
5. INPUT WIDTH 79
6. UNIT METER KN
7. JOINT COORDINATES
8. 8 0.600001 3.60001 2.50001; 9 -0.1 0 2.50001; 10 1.3 0 2.50001
9. 12 0.600001 3.60001 0; 23 0.6 0 2.50001; 24 0.600001 2.4 2.5; 25 -0.1 0 0
10. 26 0.6 0 0; 27 1.3 0 0; 28 0.600001 2.4 -5.03846E-06
11. MEMBER INCIDENCES
12. 12 9 23; 15 12 8; 31 23 10; 32 23 24; 33 8 24; 35 24 10; 36 24 9; 37 25 26
13. 38 26 27; 39 26 28; 40 12 28; 41 28 27; 42 28 25
14. DEFINE MATERIAL START
15. ISOTROPIC STEEL
16. E 1.99947E+08
17. POISSON 0.3
18. DENSITY 76.8191
19. ALPHA 6.5E-06
20. DAMP 0.03
21. TYPE STEEL
22. STRENGTH FY 248210 FU 399894 RY 1.5 RT 1.2
23. END DEFINE MATERIAL
24. MEMBER PROPERTY JAPANESE
25. 12 15 31 TO 33 37 TO 40 TABLE ST H150X150X7X10
26. 35 36 41 42 TABLE ST TUB75754.5
27. CONSTANTS
28. BETA 90 MEMB 32 33 39 40
29. MATERIAL STEEL ALL
30. SUPPORTS
31. 9 10 25 27 PINNED
32. LOAD 1 LOADTYPE DEAD TITLE DL
33. SELFWEIGHT Y -1.1
34. MEMBER LOAD
35. 15 CON GY -32 1.25
36. LOAD 2 LOADTYPE WIND TITLE LATERAL1
37. JOINT LOAD
38. 8 12 FZ 2.5
_ STAAD SPACE -- PAGE NO. 2
39. 8 12 FX -2.5
40. LOAD 3 LOADTYPE WIND TITLE LATERAL2
41. JOINT LOAD
42. 8 12 FZ -2.5
43. 8 12 FX 2.5
44. LOAD 4 LOADTYPE WIND TITLE LATERAL3
45. JOINT LOAD
46. 8 12 FX -2.5
47. LOAD 5 LOADTYPE WIND TITLE LATERAL4
48. JOINT LOAD
49. 8 12 FX 2.5
50. LOAD COMB 10 COMB 1
51. 1 1.4
52. LOAD COMB 11 COMB 2
53. 1 1.4 2 1.4
54. LOAD COMB 12 COMB 3
55. 1 1.4 3 1.4
56. LOAD COMB 13 COMB 4
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P R O B L E M S T A T I S T I C S
-----------------------------------
65. PARAMETER 1
66. CODE AISC UNIFIED 2005
67. BEAM 1 ALL
68. FYLD 245000 ALL
69. MAIN 200 ALL
_ STAAD SPACE -- PAGE NO. 3
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[Link] CODE CHECKING - (AISC-360-05-LRFD) v3.3a
********************************************
_
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12 ST H150X150X7X10 (JAPANESE SECTIONS)
PASS Eq. H1-1b 0.102 11
0.91 T -1.77 -1.65 0.70
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85. PARAMETER 2
86. CODE AISC UNIFIED 2005
87. METHOD LRFD
88. UNIT METER KG
89. STEEL MEMBER TAKE OFF ALL
_ STAAD SPACE -- PAGE NO. 7
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90. FINISH
************************************************************
* For technical assistance on [Link], please visit *
* [Link] *
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* Details about additional assistance from *
* Bentley and Partners can be found at program menu *
* Help->Technical Support *
* *
* Copyright (c) 1997-2017 Bentley Systems, Inc. *
* [Link] *
************************************************************
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9. Connection Design.
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Design
Name CON1
Description
Analysis Stress, strain/ simplified loading
Design code AISC - LRFD
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Cross-sections
Name Material
4 - H 150x150x7 A36
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Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
16 A325M 16 A325M 16 830.0 201
Check
Summary
Name Value Check status
Analysis 100.0% OK
Plates 0.1 < 5% OK
Bolts 46.1 < 100% OK
Welds 47.9 < 100% OK
Buckling Not calculated
Plates
Fy Thickness σEd εPl
Name Loads Check status
[MPa] [mm] [MPa] [%]
C-bfl 1 248.2 10.0 LE1 111.2 0.0 OK
C-tfl 1 248.2 10.0 LE2 158.5 0.0 OK
C-w 1 248.2 7.0 LE1 103.0 0.0 OK
B-bfl 1 248.2 10.0 LE1 223.6 0.1 OK
B-tfl 1 248.2 10.0 LE1 144.3 0.0 OK
B-w 1 248.2 7.0 LE1 217.1 0.0 OK
EP1 248.2 16.0 LE1 129.9 0.0 OK
STIFF1a 248.2 10.0 LE1 151.9 0.0 OK
STIFF1b 248.2 10.0 LE1 151.8 0.0 OK
STIFF1c 248.2 10.0 LE1 170.2 0.0 OK
STIFF1d 248.2 10.0 LE1 157.3 0.0 OK
WID1 248.2 10.0 LE1 143.2 0.0 OK
Design data
fy εlim
Material
[MPa] [%]
A36 248.2 5.0
Symbol explanation
εPl Plastic strain
σEd Eq. stress
fy Yield strength
εlim Limit of plastic strain
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Bolts
Ft V ϕRn,bearing Utt Uts Utts
Shape Item Grade Loads Status
[kN] [kN] [kN] [%] [%] [%]
B1 16 A325M - 1 LE1 2.4 0.7 115.2 2.6 1.2 - OK
B2 16 A325M - 1 LE1 2.5 0.7 115.2 2.7 1.2 - OK
B3 16 A325M - 1 LE1 30.2 0.7 115.2 32.3 1.3 - OK
B4 16 A325M - 1 LE1 30.1 0.7 115.2 32.2 1.3 - OK
B5 16 A325M - 1 LE1 43.0 1.5 115.2 46.1 2.6 - OK
B6 16 A325M - 1 LE1 43.0 1.4 115.2 46.0 2.6 - OK
Design data
ϕRn,tension ϕRn,shear
Grade
[kN] [kN]
16 A325M - 1 93.5 56.1
Symbol explanation
Ft Tension force
V Resultant of shear forces Vy, Vz in bolt
ϕRn,bearing Bolt bearing resistance
Utt Utilization in tension
Uts Utilization in shear
Utts Utilization in tension and shear
ϕRn,tension Bolt tension resistance AISC 360-16 J3.6
ϕRn,shear Bolt shear resistance AISC 360-16 – J3.8
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Welds
Th Ls L Lc Fn ϕRn Ut
Item Edge Xu Status
[mm] [mm] [mm] [mm] [kN] [kN] [%]
EP1 C-bfl 1 E70xx ◢5.7◣ ◢8.0◣ 149 15 5.5 27.2 20.1 OK
E70xx ◢5.7◣ ◢8.0◣ 149 15 5.4 26.6 20.3 OK
EP1 C-tfl 1 E70xx ◢5.7◣ ◢8.0◣ 149 15 11.6 27.4 42.4 OK
E70xx ◢5.7◣ ◢8.0◣ 149 15 9.9 27.3 36.1 OK
EP1 C-w 1 E70xx ◢4.2◣ ◢6.0◣ 140 16 4.5 16.5 27.6 OK
E70xx ◢4.2◣ ◢6.0◣ 140 16 4.5 16.4 27.2 OK
B-bfl 1 STIFF1a E70xx ◢4.2◣ ◢6.0◣ 63 16 3.7 21.6 17.4 OK
E70xx ◢4.2◣ ◢6.0◣ 63 16 8.5 21.1 40.3 OK
B-w 1 STIFF1a E70xx ◢4.2◣ ◢6.0◣ 114 16 3.7 17.9 20.5 OK
E70xx ◢4.2◣ ◢6.0◣ 114 16 2.6 19.0 13.5 OK
B-tfl 1 STIFF1a E70xx ◢4.2◣ ◢6.0◣ 63 16 2.8 20.5 13.7 OK
E70xx ◢4.2◣ ◢6.0◣ 63 16 2.1 17.6 12.2 OK
B-bfl 1 STIFF1b E70xx ◢4.2◣ ◢6.0◣ 63 16 8.5 21.1 40.3 OK
E70xx ◢4.2◣ ◢6.0◣ 63 16 3.7 21.6 17.0 OK
B-w 1 STIFF1b E70xx ◢4.2◣ ◢6.0◣ 114 16 2.6 19.1 13.4 OK
E70xx ◢4.2◣ ◢6.0◣ 114 16 3.6 17.9 20.4 OK
B-tfl 1 STIFF1b E70xx ◢4.2◣ ◢6.0◣ 63 16 2.1 17.6 12.2 OK
E70xx ◢4.2◣ ◢6.0◣ 63 16 2.8 20.5 13.7 OK
B-bfl 1 STIFF1c E70xx ◢4.2◣ ◢6.0◣ 63 16 9.7 20.3 47.9 OK
E70xx ◢4.2◣ ◢6.0◣ 63 16 4.7 20.7 22.8 OK
B-w 1 STIFF1c E70xx ◢4.2◣ ◢6.0◣ 114 16 4.2 18.6 22.6 OK
E70xx ◢4.2◣ ◢6.0◣ 114 16 4.2 16.6 25.5 OK
B-tfl 1 STIFF1c E70xx ◢4.2◣ ◢6.0◣ 63 16 3.8 15.9 24.1 OK
E70xx ◢4.2◣ ◢6.0◣ 63 16 4.6 18.7 24.6 OK
B-bfl 1 STIFF1d E70xx ◢4.2◣ ◢6.0◣ 63 16 5.1 20.8 24.7 OK
E70xx ◢4.2◣ ◢6.0◣ 63 16 9.6 20.6 46.8 OK
B-w 1 STIFF1d E70xx ◢4.2◣ ◢6.0◣ 114 16 4.2 16.6 25.4 OK
E70xx ◢4.2◣ ◢6.0◣ 114 16 4.2 18.6 22.7 OK
B-tfl 1 STIFF1d E70xx ◢4.2◣ ◢6.0◣ 63 16 4.6 18.7 24.5 OK
E70xx ◢4.2◣ ◢6.0◣ 63 16 3.8 15.9 24.2 OK
EP1 WID1 E70xx ◢4.2◣ ◢6.0◣ 79 13 5.0 17.2 28.8 OK
E70xx ◢4.2◣ ◢6.0◣ 79 13 5.0 17.2 28.8 OK
C-bfl 1 WID1 E70xx ◢4.2◣ ◢6.0◣ 100 12 5.4 13.4 40.2 OK
E70xx ◢4.2◣ ◢6.0◣ 100 12 5.4 13.4 40.2 OK
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Symbol explanation
Th Throat thickness of weld
Ls Leg size of weld
L Length of weld
Lc Length of weld critical element
Fn Force in weld critical element
ϕRn Weld resistance AISC 360-16 J2.4
Ut Utilization
Buckling
Buckling analysis was not calculated.
Bill of material
Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]
CUT1
Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet E70xx 5.7 8.0 300.0
Double fillet E70xx 4.2 6.0 1284.0
Bolts
Grip length
Name Count
[mm]
16 A325M 26 6
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Drawing
EP1
P16.0x240-150 (A36)
STIFF1
P10.0x130-71 (A36)
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WID1
P10.0x100-80 (A36)
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Design
Name CON1
Description
Analysis Stress, strain/ simplified loading
Design code AISC - LRFD
Cross-sections
Name Material
3 - H 150x150x7 A36
4 - SHS CF 75x75x4,5 A500, Gr. B
Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
16 A325M 16 A325M 16 830.0 201
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Check
Summary
Name Value Check status
Analysis 100.0% OK
Plates 0.4 < 5% OK
Bolts 39.5 < 100% OK
Welds 77.1 < 100% OK
Buckling Not calculated
Plates
Fy Thickness σEd εPl
Name Material Loads Check status
[MPa] [mm] [MPa] [%]
C-bfl 1 A36 248.2 10.0 LE2 65.0 0.0 OK
C-tfl 1 A36 248.2 10.0 LE1 78.8 0.0 OK
C-w 1 A36 248.2 7.0 LE1 224.1 0.4 OK
B A500, Gr. B 290.0 4.5 LE1 223.0 0.0 OK
EP1 A36 248.2 10.0 LE1 223.5 0.0 OK
Design data
fy εlim
Material
[MPa] [%]
A36 248.2 5.0
A500, Gr. B 290.0 5.0
Symbol explanation
εPl Plastic strain
σEd Eq. stress
fy Yield strength
εlim Limit of plastic strain
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Bolts
Ft V ϕRn,bearing Utt Uts Utts
Shape Item Grade Loads Status
[kN] [kN] [kN] [%] [%] [%]
B1 16 A325M - 1 LE1 9.4 1.2 80.6 10.1 2.1 - OK
Design data
ϕRn,tension ϕRn,shear
Grade
[kN] [kN]
16 A325M - 1 93.5 56.1
Symbol explanation
Ft Tension force
V Resultant of shear forces Vy, Vz in bolt
ϕRn,bearing Bolt bearing resistance
Utt Utilization in tension
Uts Utilization in shear
Utts Utilization in tension and shear
ϕRn,tension Bolt tension resistance AISC 360-16 J3.6
ϕRn,shear Bolt shear resistance AISC 360-16 – J3.8
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Welds
Th Ls L Lc Fn ϕRn Ut
Item Edge Xu Status
[mm] [mm] [mm] [mm] [kN] [kN] [%]
EP1 B E70xx ◢3.5 ◢5.0 269 3 3.1 4.0 77.1 OK
Symbol explanation
Th Throat thickness of weld
Ls Leg size of weld
L Length of weld
Lc Length of weld critical element
Fn Force in weld critical element
ϕRn Weld resistance AISC 360-16 J2.4
Ut Utilization
Buckling
Buckling analysis was not calculated.
Bill of material
Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]
Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Fillet E70xx 3.5 5.0 269.9
Bolts
Grip length
Name Count
[mm]
16 A325M 17 4
Drawing
EP1
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P10.0x195-105 (A36)
C, H 150x150x7 - Web 1:
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Design
Name CON1
Description
Analysis Stress, strain/ simplified loading
Design code AISC - LRFD
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Cross-sections
Name Material
4 - H 150x150x7 A36
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Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
16 A325M 16 A325M 16 830.0 201
12 A325M 12 A325M 12 830.0 113
Check
Summary
Name Value Check status
Analysis 100.0% OK
Plates 0.8 < 5% OK
Bolts 90.9 < 100% OK
Buckling Not calculated
Plates
Fy Thickness σEd εPl
Name Loads Check status
[MPa] [mm] [MPa] [%]
C-bfl 1 248.2 10.0 LE1 225.0 0.8 OK
C-tfl 1 248.2 10.0 LE2 224.4 0.5 OK
C-w 1 248.2 7.0 LE2 224.2 0.4 OK
C2-bfl 1 248.2 10.0 LE2 224.0 0.3 OK
C2-tfl 1 248.2 10.0 LE1 224.2 0.4 OK
C2-w 1 248.2 7.0 LE1 217.6 0.0 OK
SPL1 248.2 10.0 LE1 224.5 0.6 OK
SPL2 248.2 10.0 LE2 223.9 0.2 OK
SPL3a 248.2 10.0 LE1 202.2 0.0 OK
SPL3b 248.2 10.0 LE1 190.1 0.0 OK
Design data
fy εlim
Material
[MPa] [%]
A36 248.2 5.0
Symbol explanation
εPl Plastic strain
σEd Eq. stress
fy Yield strength
εlim Limit of plastic strain
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Bolts
Ft V ϕRn,bearing Utt Uts Utts
Shape Item Grade Loads Status
[kN] [kN] [kN] [%] [%] [%]
B1 16 A325M - 1 LE1 5.2 28.2 59.8 5.5 50.3 - OK
B2 16 A325M - 1 LE1 15.3 29.9 58.6 16.4 53.2 - OK
B3 16 A325M - 1 LE1 5.1 48.1 58.9 5.4 85.7 - OK
B4 16 A325M - 1 LE1 16.8 49.5 58.3 18.0 88.2 - OK
B5 16 A325M - 1 LE1 6.9 29.5 54.5 7.4 54.1 - OK
B6 16 A325M - 1 LE1 13.3 31.2 59.0 14.2 55.6 - OK
B7 16 A325M - 1 LE1 5.9 46.5 54.5 6.3 85.2 - OK
B8 16 A325M - 1 LE1 14.1 47.8 58.5 15.0 85.3 - OK
B9 16 A325M - 1 LE2 18.2 49.5 115.2 19.5 88.3 - OK
B10 16 A325M - 1 LE2 3.4 51.0 115.2 3.7 90.9 - OK
B11 16 A325M - 1 LE2 21.5 27.9 115.2 23.0 49.8 - OK
B12 16 A325M - 1 LE2 2.1 29.6 115.2 2.3 52.7 - OK
B13 16 A325M - 1 LE2 8.9 47.9 115.2 9.5 85.5 - OK
B14 16 A325M - 1 LE2 2.4 49.3 115.2 2.6 87.9 - OK
B15 16 A325M - 1 LE2 10.2 29.3 115.2 10.9 52.2 - OK
B16 16 A325M - 1 LE2 1.5 30.9 115.2 1.6 55.2 - OK
B17 12 A325M - 2 LE1 2.0 10.9 60.5 3.8 35.3 - OK
B18 12 A325M - 2 LE1 1.9 10.8 60.5 3.7 34.4 - OK
B19 12 A325M - 2 LE2 1.6 10.8 60.5 3.1 34.9 - OK
B20 12 A325M - 2 LE2 1.5 10.5 60.5 2.9 33.2 - OK
B21 12 A325M - 2 LE1 1.7 8.7 56.6 3.2 29.5 - OK
B22 12 A325M - 2 LE1 1.3 9.7 60.5 2.6 30.7 - OK
B23 12 A325M - 2 LE2 1.8 7.9 60.5 3.4 25.1 - OK
B24 12 A325M - 2 LE2 1.5 9.1 60.5 2.8 28.8 - OK
Design data
ϕRn,tension ϕRn,shear
Grade
[kN] [kN]
16 A325M - 1 93.5 56.1
12 A325M - 2 52.5 31.5
Symbol explanation
Ft Tension force
V Resultant of shear forces Vy, Vz in bolt
ϕRn,bearing Bolt bearing resistance
Utt Utilization in tension
Uts Utilization in shear
Utts Utilization in tension and shear
ϕRn,tension Bolt tension resistance AISC 360-16 J3.6
ϕRn,shear Bolt shear resistance AISC 360-16 – J3.8
Buckling
Buckling analysis was not calculated.
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Bill of material
Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]
CUT1
P10.0x200.0-90.0 (A36) 1
Bolts
Grip length
Name Count
[mm]
16 A325M 20 16
12 A325M 27 8
Drawing
SPL1
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P10.0x150-200 (A36)
SPL2
P10.0x150-200 (A36)
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SPL3 - SPL3a
P10.0x90-200 (A36)
SPL3 - SPL3b
P10.0x90-200 (A36)
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C, H 150x150x7 - Web 1:
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