Understanding Rotor System Dynamics
Understanding Rotor System Dynamics
Chapter 10
R otor systems are subjected to many kinds of forces. Forces can act in radial
and axial directions, and torques and moments can act in angular direc-
tions. These forces can be static, or unchanging in direction and time, or they
can be dynamic, where they can change in magnitude or direction with time.
Static forces acting on the rotor system produce static deflections of rotor
system elements. For example, a static radial load applied to the midspan of a
rotor shaft will cause the shaft to deflect in a direction away from the applied
load. Or, when a torque is applied to the shaft of an operating machine, the shaft
will twist to some extent in response to the torque.
Dynamic forces acting on the rotor system produce vibration (Chapter 1).
Vibration can appear in the form of radial, axial, and torsional vibration. Usually,
we measure radial vibration in machinery because radial vibration is the most
common vibration problem. Axial vibration is less frequently encountered but
can produce machine problems. Torsional vibration is very difficult to measure
and tends to be overlooked. Both torsional and axial vibration can produce radi-
al vibration through cross-coupling mechanisms that exist in machinery.
Unbalance is the most common example of a dynamic force (the force direction
rapidly rotates) that produces radial vibration.
How do dynamic forces act on the rotor system to produce vibration?
Somehow, the rotor system acts as an energy conversion mechanism that
changes an applied force into observed vibration. The rotor system can be
viewed as a very complicated “black box” that takes dynamic force as an input
and produces vibration as an output (Figure 10-1). If we can understand the
nature of this black box, we should be able to understand how forces produce
160 The Static and Dynamic Response of Rotor Systems
vibration. We should also be able, by observing the vibration and knowing the
workings of the black box, to deduce something about the forces that produce
the vibration.
We can try to guess the contents of the black box by shaking it using a tech-
nique called perturbation and observing the behavior of the system. This is the
same technique some people use when trying to guess the contents of a
wrapped gift. They shake the gift and evaluate the weight, balance, and sound.
When applied to rotor systems, the shaking applies a known force to the rotor
system, and the vibration response to the force is measured.
We can also try to estimate the contents of the black box by developing a
mathematical model of the rotor system. A good model will allow us to relate
observed vibration to the forces that act on the system. This will allow us to
detect, identify, and correct potential problems in the rotor system.
A good model will also give us the ability to predict how changes in forces
will affect vibration. This is the key to effective balancing technique. Imagine
trying to balance a complex machine by merely guessing how much weight to
add and where to place it. Without a systematic approach based on knowledge
of rotor behavior, accurate balancing would be virtually impossible. A model
gives us the foundation for a systematic, efficient, and effective balancing tech-
nique.
In this chapter we will develop a simple model of a rotor system. The pri-
mary result of the model, Dynamic Stiffness, is the solution to the mystery inside
the black box. It is a fundamental and important concept for understanding
rotor behavior, it provides a powerful tool for malfunction diagnosis, and it is the
key to successful balancing.
In developing this model, there is no way to avoid the mathematics of
differential equations and complex numbers. We will make every effort to keep
the mathematics as simple and clear as possible. Those who do not have the
mathematical background should be able to skip the math and still understand
the concepts. The math is there for those who wonder where it all comes from.
We will focus on the development of a rotor system model based on radial
vibration. The basic concepts that we will develop here can be easily extended to
axial and torsional vibration.
Chapter 10 The Rotor System Model 161
Introduction to Modeling
Everyone has seen scale models of aircraft. A model airplane mimics impor-
tant features of the real thing. When viewed from different directions, a well-
built model airplane can look very much like the real thing, but it includes only
certain features of the full-sized airplane. However, even though it looks the
same, a model airplane does not behave in all ways as a real airplane; if it does
not have a working engine, it cannot fly. In fact, all models are simplifications
designed to represent particular features, which will not function properly when
pushed beyond the limits of their applicability.
Our rotor system model is a mathematical representation that is designed
to mimic certain important features of the real rotor system. The rotor model is
an attempt to describe the function of the black box that transforms dynamic
forces into vibration.
Because it is only a model, it will have limited applicability. The limits of the
model are stated in the assumptions used to derive the model. Assumptions
almost always involve simplifications that make the solution of the model easi-
er. Applying a model beyond the limits expressed in the assumptions will usual-
ly lead to error. Sometimes the error can be tolerated, sometimes not. Often the
amount of error is unknown.
Most real rotor systems are very complex machines. We cannot, given the
current state of computers and mathematics, construct a model that duplicates
the behavior of these machines in every detail. We can construct complicated
computer models that do a good job of mimicking some aspects of complex
behavior, but the results of such models tend to be very narrowly focused and are
difficult to generalize.
Simple equations can be more easily understood and interpreted. The
benefit of the simple approach is clarity and, we hope, an intuitive understand-
ing of basic rotor system behavior. Because of this, we will develop a model that
will yield some relatively simple algebraic equations. The price we pay for this
simplicity is that the model may not have the capability to accurately represent
the behavior of complex systems. We must always keep in mind that a simple
model will be limited in its application. In essence, we will trade detail for
insight.
The model we are going to develop is a variation of an early rotor model,
often called the Jeffcott rotor, developed by Henry Jeffcott [1] in 1919. Our model
extends the Jeffcott model by including the effects of fluid circulation around
the rotor and by using complex number notation to simplify the mathematics.
It is necessary to include fluid circulation effects if we want our model to predict
the rotor response in machines with fluid-film bearings, seals, and other areas
162 The Static and Dynamic Response of Rotor Systems
where fluid is in circumferential motion. This form of the model was developed
by Bently and Muszynska and is best summarized in reference [2].
Here are some basic definitions of terms that will be used in the derivation
and discussion of our model and throughout the book:
The rotor system includes all parts of the machine that are involved with
vibration. This includes the shaft with any attached disks, the bearings that sup-
port the shaft, the structures that support the bearings, the machine casing, the
foundation system, coupled machines, and attached piping systems or unse-
cured cabling. The rotor system can also include all of the plant equipment that
is involved in the process in which the machine is imbedded. When working
with simple models it is easy to forget that real rotor systems include all of these
components.
The rotor is the rotating shaft assembly that is supported by bearings. The
rotor may be rigidly coupled to other rotors in other machines, effectively form-
ing a large, extended rotor.
The stator is the stationary part of the machine that contains the rotor. The
rotor rotates in and is supported by bearings in the stator. The purpose of bear-
ings is to eliminate friction while preventing unwanted contact between the
rotor and the stator.
Forces that act on the machine will be divided into internal and external
forces. Internal forces are those that appear from the machine’s interaction with
parts of itself. Support forces in bearings, forces resulting from shaft deflection,
and forces due to interaction of the rotor with the surrounding fluid are exam-
ples of internal forces. External forces are forces that are applied to the rotor sys-
tem and produce some sort of perturbation, or disturbance of the system, such
as impact forces due to rotor-stator contact, static radial loads, or deliberately
induced perturbation forces. Even though rotating unbalance is generated inter-
nally, it will be treated as an external force.
The term synchronous refers to anything that is rotating at the same fre-
quency as the rotor. Unbalance is an example of a synchronous rotating force.
The term 1X is used to describe a synchronous frequency (–1X is also consid-
ered to be a synchronous frequency).
The term nonsynchronous refers to any frequency other than synchronous.
A nonsynchronous frequency may be either supersynchronous (higher than run-
ning speed) or subsynchronous (lower than running speed).
A rotor system parameter is a property of the system that affects system
response. Mass, stiffness, and damping are examples of rotor system parame-
ters.
Chapter 10 The Rotor System Model 163
Isotropy Anisotropy
Figure 10-2. Isotropic and anisotropic systems. A
system property is isotropic if it is the same in all
radial directions. A system property is anisotropic
if it has different values in different radial direc-
tions.
The term isotropic describes the properties of a system that are radially sym-
metric. For example, isotropic stiffness means that the stiffness of the system is
the same in all radial directions (Figure 10-2). The term isotropic is distinct from
the term symmetric, which implies a geometric (shape) symmetry.
A system property is anisotropic if it has different values in different radial
directions. Fluid-film bearing stiffness is isotropic when journals operate at low
eccentricity ratios and anisotropic at high eccentricity ratios, where the stiffness
in the radial direction is typically much higher than the stiffness in the tangen-
tial direction. On the other hand, rolling element bearing stiffness is usually
isotropic.
3. Describe the forces that act on the system. Model forces as phys-
ical elements which depend on displacements, velocities, or
accelerations. For example, rolling element bearing support
force can be described as a spring element where the force is
proportional to the displacement of the spring.
Assumptions
The assumptions define the limitations of our model. They make the model
easier to solve at the expense of detail in the final results.
1. The rotor system will have one degree of freedom in the complex
plane (1-CDOF). One degree of freedom implies that there is
one, independent, lateral position measurement variable (r,
which will be complex), no angular deflection, and one
differential equation to describe the system. This will produce a
model capable of only one forward mode, or resonance.
4. The rotor system will have significant fluid interaction. All the
fluid interaction will be in an annular region; that is, a fluid-film
bearing, seal, impeller, or any other part of the rotor that is
equivalent to a cylinder rotating within a fluid-filled cylinder.
Chapter 10 The Rotor System Model 165
Massless
rotor shaft
Ω
M M
Rotor mass
Figure 10-3. The basic, physical rotor system. The rotor is a single, concentrated mass, M, located
in the center of a fluid-film bearing. The shaft provides no support for the rotor mass; all of the
mass is supported by the bearing. All of the stiffness in the system is assumed to be located in
the fluid bearing (which can also represent a seal, if desired). The rotor rotates counterclockwise
(X to Y) at an angular speed, Ω, in rad/s, as shown in the section view.
Chapter 10 The Rotor System Model 167
equilibrium position of the rotor when no external forces are applied to the
rotor, and, in our model, it is located at the exact center of the fluid-film bearing.
The vector, r, represents the position of the center of the rotor relative to the
equilibrium position. It is defined in the rectangular complex plane as
r = x + jy (10-1)
where x is the position of the rotor in the X direction, y is the position in the Y
direction, and
j = −1 (10-2)
A = r = x2 + y 2 (10-3)
jY
jY
Ω A
r jy
r jy
θ
x X x X
Figure 10-4. End view of the rotor and its coordinate system. At left, the rotor is deflected from
the center of the system. The detailed view at right shows the response more clearly. The X axis
and the Y axis are the coordinate axes of the complex plane. See the text for details
168 The Static and Dynamic Response of Rotor Systems
x = A cos θ (10-5)
y = A sin θ
Notice the similarity between this position vector notation and the vibration
vector notation in Chapter 3. The two are very closely related; in fact, the solu-
tion of the model’s equation of motion will yield vibration vectors.
Leonhard Euler (1736-1783) showed that the position vector can be
described using an exponential notation, which is very compact:
r = x + jy = Ae jθ (10-6)
θ = ωt + α (10-7)
where α (Greek lower case alpha) is the angle at time t = 0, when a Keyphasor
event occurs, and r is located at an angle α with the horizontal axis. The
Keyphasor event acts like a strobe, momentarily freezing the rotating vector at
the angle, α. If we substitute Equation 10-7 into Equation 10-6 we obtain a gen-
eral expression for r that is very useful for the solution of differential equations:
Equation 10-8 describes a position vector that rotates (the tip precesses)
about the axis in the complex plane. We obtain the velocity (the rate of change
Chapter 10 The Rotor System Model 169
dr
v= = r = jω Ae j(ωt +α) (10-9)
dt
dv
a= = r =−ω 2 Ae j(ωt +α) (10-10)
dt
A few words about j are in order. Whenever j appears outside the exponen-
tial, it basically means “change phase by 90° in the leading direction.” In
Equation 10-9, j orients the velocity vector 90° ahead of the precessing position
vector. This makes sense if you realize that, as r precesses in an X to Y direction,
the instantaneous velocity of the tip of r points (for circular motion) 90° from r
in the direction of precession.
Note also that the amplitude of the velocity is proportional to the circular
frequency, ω.
In the acceleration expression in Equation 10-10, the negative sign indicates
that the direction of acceleration is opposite to the direction of r. The negative
sign is the product of j · j ( j 2 = –1), so acceleration must lead displacement by
90° + 90° = 180°. The amplitude of the acceleration is proportional to ω 2.
Finally, note that the mathematical angle measurement convention is that
for positive ω, r precesses in a counterclockwise (X to Y) direction, and the
measured angle is positive. This is opposite of the Bently Nevada instrumenta-
tion convention, where phase lag is measured as a positive number in a direction
opposite to precession (see the Appendix). This difference is very important
when trying to relate the results of the model to measured vibration.
170 The Static and Dynamic Response of Rotor Systems
Ω Ω
λΩ < 0.5
Figure 10-6. Fluid flow in a journal bearing. Fluid is injected into the bearing through one or
more ports. When this fluid first enters the bearing, it has zero angular velocity. This fluid gradually
undergoes angular acceleration due to the shearing action of the moving fluid that is already in
the bearing. Because of the pressure gradient between the inlet port and the end of the bearing,
the fluid traces out a spiral path to the end of the bearing. It does not reach the circumferential,
angular velocity it would reach in an infinite cylinder. The average fluid angular velocity is λΩ.
172 The Static and Dynamic Response of Rotor Systems
If the fluid average angular velocity is vavg , then λ is the dimensionless ratio
of the average angular velocity to the angular velocity of rotor rotation:
vavg
λ= (10-11)
Ω
tricity ratio, ε = 0), the only forces acting on the shaft are shearing forces associ-
ated with the fluid. The journal acts like a pump, moving the fluid around the
annular clearance in the bearing.
When the rotor is centered in the bearing, the radial clearance is the same
all around the circumference of the bearing. However, if a static load is applied
to the rotor, the rotor is displaced from the center. Now, the moving fluid
encounters a reduction in available clearance and must slow down. The deceler-
ation of this fluid results in an increase in the local pressure in the fluid (Figure
10-7). Some of the fluid escapes axially, but the fluid near the axial center of the
bearing cannot. The fluid produces a circumferential pressure wedge that push-
es on the rotor and moves it to the side. The rotor moves until the force pro-
duced by the pressure wedge exactly opposes the force applied to the rotor. The
position vector, r, extends from the center of the bearing (the equilibrium posi-
tion and origin of the coordinate system) to the center of the rotor and is not
precessing for this static load example. This pressure wedge is the primary
means of rotor support in hydrodynamic journal bearings.
The force due to the pressure wedge can be resolved into two components
(Figure 10-7, right), a radial component that points in the opposite direction of
r toward the center of the bearing, and a tangential component that points 90°
from r in the direction of rotation. Both forces are assumed to act through the
F F
r Ω r
Ω
jDλΩr
–KBr
Figure 10-7. The forces in a fluid-film bearing. A static force, F, is applied to the rotor, which is
rotating with angular velocity Ω. The rotor moves until, at position r, the force produced by the
pressure in the oil wedge exactly cancels the force that is applied to the rotor. The pressure
wedge forces can be resolved into two component vectors, a radial component that points in the
opposite direction of r, toward the center of the bearing, and a tangential component that acts
through the center of the rotor and points 90° from r in the direction of rotation. The sum of
these two forces is equal and opposite to the applied force vector.
174 The Static and Dynamic Response of Rotor Systems
center of the rotor. The vector sum of these two forces is equal and opposite to
the applied force vector.
These two force components behave like forces due to springs. The radial
force component, FB , can be modeled as
FB =−K B r (10-13)
FT = jDλΩ r (10-14)
where D is the damping constant of the bearing. The j indicates that the direc-
tion of FT is 90° leading relative to r (in the direction of rotation, Ω). In the
figure, FT is rotated 90° from r in an X to Y direction (the rotation direction of
the rotor). If the rotor were rotating in a Y to X direction, then FT would point in
the opposite direction. The term jDλΩ is called the tangential stiffness. See the
Appendix for a discussion of the origin of this expression.
The tangential stiffness is proportional to the fluid damping. More impor-
tantly, it is proportional to the average fluid angular velocity, λΩ. Thus, the
strength of the tangential force depends on both the rotor speed and λ; it will
get stronger with increasing rotor speed and increasing λ.
Seals also contribute spring and tangential stiffness to the rotor system.
Sometimes this stiffness can be significant when seals are located closer to the
midspan of the rotor. Floating seals that become locked can produce drastic
increases in rotor system stiffness.
All bearings are supported in structures that can deflect under load. Thus,
bearing support pedestals and the foundation system also contribute spring
stiffness to the rotor system.
In our development of the rotor model, all sources of spring stiffness in the
rotor system (including the bearing spring stiffness) are combined to produce
one, effective spring constant, K. This constant is formed from the series/paral-
lel combination of the various different spring stiffnesses. We will use an equiv-
alent spring force vector, FS, to describe the spring force:
FS =−K r (10-15)
Like the bearing spring force, FS is proportional to K, and the minus sign indi-
cates that it always points in the opposite direction of r (Figure 10-8).
–Kr
FD = −Dr (10-16)
−Dr
mru ω 2 e j(ωt +δ )
frequency, ω. The unbalance mass, m, is located a distance, ru, from the center of
the rotor. A Keyphasor mark on this perturbator triggers once per revolution of
the perturbator, not the rotor. At the moment of the Keyphasor event, the unbal-
ance mass and the perturbation force are located at an angle δ with the positive
X axis. The Keyphasor event acts like a strobe, momentarily freezing the rotat-
ing perturbation force vector at the angle δ (Greek lower case delta). (For the
purposes of modeling, this phase angle is measured in the mathematical sense,
counterclockwise from the positive horizontal axis, not in the instrumentation
sense.) The resulting perturbation force vector, FP , is
All forces acting on the rotor are assumed to act through the center of mass
of the rotor. The spring stiffness force, FS , points back toward the equilibrium
position. The tangential stiffness force, FT , points 90° from r in the direction of
rotation. The damping force, FD , points in a direction opposite to the instanta-
neous velocity vector, r . The rotating perturbation force, FP , is shown at angu-
lar position δ the instant the Keyphasor event occurs.
FS + FT + FD + FP = M
r (10-18)
Substituting the expressions for the forces, and being careful to keep track of the
signs, we obtain
where A is the length of the rotating displacement, or response vector (the zero-
to-peak amplitude of vibration), and α is the phase, or angle, of the response vec-
tor when the Keyphasor event occurs at t = 0.
We differentiate Equation 10-21 to find the velocity and acceleration. This
has already been done in Equations 10-9 and 10-10. The displacement, velocity,
and acceleration terms are substituted into Equation 10-20, and, after some
algebra, we obtain
mru ω 2 e jωt e jδ
Ae jωt e jα = (10-22)
K − M ω 2 + jD (ω −λΩ )
In this form, the expression on the left side of the equation represents the
rotating response vector. The term in the numerator of the expression on the
right represents the rotating force vector. Note that each exponential term has
been separated into a time term and a phase term. The time terms are responsi-
ble for the rotation of the vectors; the phase term conveys information about the
relative phase of the force and response vectors. Because the time terms are
identical on both sides of the equation, we can eliminate them:
mru ω 2 e jδ
Ae jα = (10-23)
K − M ω 2 + jD (ω − λΩ )
This equation describes the amplitudes and relative phases of the vectors at the
moment that the Keyphasor event occurs (Figure 10-12). In the figure, the
δ−α
u ω2
mr
response vector is shown lagging the force vector, but we will see below that the
response vector can lead the force vector under some circumstances. The
denominator of Equation 10-23 is called the nonsynchronous Dynamic Stiffness.
In its simplest form, Equation 10-23 states the following:
Force
Vibration = (10-23a)
Dynamic Stiffness
Vibration is the ratio of the applied force to the Dynamic Stiffness. Whenever we
measure vibration (for example using a vibration monitor), we are actually
measuring the value of this ratio. Thus, a change in vibration can be caused by
either a change in force or a change in the Dynamic Stiffness or both. This is an
important machinery diagnostics concept. Because all of these elements are
vector quantities, change can appear as either a change in amplitude or phase.
K N = K − M ω 2 + jD (ω −λΩ ) (10-24)
Dynamic Stiffness is a complex quantity that consists of two parts, the Direct
Dynamic Stiffness,
K D = K − M ω2 (10-25)
K Q = D (ω −λΩ ) (10-26)
Direct Dynamic Stiffness acts in line with the applied force; Quadrature
Dynamic Stiffness, because of the j in Equation 10-24, acts at 90° to the applied
force.
Dynamic Stiffness is a very important result of the model. It is a function of
the perturbation frequency, ω, and contains all of the rotor parameters in our
model, including the rotor speed, Ω. Dynamic Stiffness is the black box that
transforms the dynamic input force to the output vibration of the rotor system. It
is key to understanding machine behavior, and it will be discussed in detail in
Chapter {Dynamic Stiffness}.
Chapter 10 The Rotor System Model 183
F = mru ω 2 (10-27)
Multiply and divide the right side of Equation 10-23 by the complex conjugate of
the denominator to eliminate the j terms in the denominator:
Fe jδ K D − jK Q
Ae jα = (10-28)
K D + jK Q K D − jK Q
Now, multiply through and combine the exponential terms on the left,
A j(α−δ ) K D K Q
e = 2 − j (10-29)
F K D + KQ2 K D2 + KQ2
A K D2 K Q2
= 2
+ 2
(10-30)
F (K D2 + KQ2 ) (K D2 + K Q2 )
which reduces to
F
A= (10-31)
K D2 + KQ2
K
δ − α = arctan Q (10-32)
K D
K
α = δ − arctan Q (10-33)
K D
shows that α is measured relative to the location of the heavy spot, δ (the phase
angle of the forcing function). The negative sign indicates that when KQ and KD
are positive, the high spot lags the heavy spot.
KD = K (10-34)
K Q =−DλΩ
Note that, for this static load case, the Direct Dynamic Stiffness is identical to
the spring stiffness, and the Quadrature Dynamic Stiffness is identical (except
for the sign) to the tangential stiffness. Substituting these elements into
Equation 10-33 gives us the predicted response phase angle,
DλΩ
α = δ + arctan (10-35)
K
where we have passed the negative sign through the arctangent function.
This result is illustrated in Figure 10-13. The positive sign in Equation 10-35
indicates that the change in rotor position angle will also be positive, producing
a change in position in a phase lead direction. This is exactly what we expect for
a rotating, statically loaded journal in a fluid-film bearing. The pressure wedge
Chapter 10 The Rotor System Model 185
DλΩ
Ψ = arctan (10-36)
K
mruΩ 2 e jδ
Ae jα = (10-37)
K − MΩ 2 + jD (1 −λ)Ω
K S = K − MΩ 2 + jD (1 −λ)Ω (10-38)
K D = K − MΩ 2 (10-39)
KQ = D (1 −λ)Ω
270˚
45 n
Nonsynchronous ot Heavy spot direction
R
90
135
0 500 1000 1500 2000 2500 3000 3500 4000 1005 1246 1347
Frequency (rpm or cpm) 503
180˚ 0˚
4000 1407
120 2492
Synchronous 1990
100
Amplitude (µm pp)
NS
80
1709 S 1508
60
1608
40 90˚
20 120 µm pp full scale
Nonsynchronous
0
0 500 1000 1500 2000 2500 3000 3500 4000
K Frequency (rpm or cpm)
M
Figure 10-14. Bode and polar plots of model response for low Quadrature Dynamic Stiffness.
Both nonsynchronous (blue) and synchronous (green) perturbation results are shown. The heavy
spot direction is shown in red. The phase of the plots is shown in the instrumentation form,
where phase lag is positive downward. Phase is measured relative to the positive X-axis of the
system. See the text for details.
188 The Static and Dynamic Response of Rotor Systems
K
ω= (10-40)
M
K
Ω= (10-41)
M
ω = λΩ (10-42)
225
Nonsynchronous
270
Phase Lag (deg)
45 704
643
Synchronous NS
90 603 764
0 500 1000 1500 2000 2500 3000 3500 4000 503
Frequency (rpm or cpm) 180˚ 0˚
503
1005 844
10
1508 1005
8 Nonsynchronous
Amplitude (µm pp)
2995
4000
2995
6
4000
S
4
90˚
2 10 µm pp full scale
Synchronous
0
0 500 1000 1500 2000 2500 3000 3500 4000
λΩ Ω
Frequency (rpm or cpm)
Figure 10-15. Bode and polar plots of model response for high Quadrature Dynamic Stiffness.
Both nonsynchronous (blue) and synchronous (green) perturbation results are shown. The heavy
spot location is shown in red. The phase of the plots is shown in the instrumentation form, where
phase lag is positive downward. Phase is measured relative to the positive X-axis of the system.
The low speed nonsynchronous phase lead relative to the heavy spot represents the attitude
angle of the system. See the text for details.
190 The Static and Dynamic Response of Rotor Systems
Both conditions must be true. Because operating machines are typically under-
damped and subjected primarily to synchronous perturbation due to unbal-
ance, the fluid-induced resonance will never be visible under normal operation.
For a typical machine, the resonance will occur at the balance resonance speed
given by Equation 10-41.
Nonlinearities
Two basic assumptions used in the derivation of the model are that the sys-
tem is linear and that the rotor system parameters are constant. Rotor shaft and
bearing support stiffnesses are, for the most part, independent of rotor position.
Fluid-film bearing and seal parameters are approximately constant at low
eccentricity ratios; however, they can change rapidly at high eccentricity ratios.
The typical behavior of spring stiffness, damping, and λ versus eccentricity
ratio is shown in Figure 10-16. Spring stiffness is approximately constant at low
eccentricity and increases dramatically near the bearing surface. Damping also
increases near the bearing surface, while λ decreases. The decrease in λ is rea-
sonable when you consider that fluid circulation is restricted as the rotor
approaches the limits of available clearance.
In spite of the fact that these parameters are not constant (and the resulting
differential equation is nonlinear), rotor behavior does not usually deviate far
from linear behavior, and our simple model remains useful. After all, most rotor
systems run in fluid-film bearings at moderately high eccentricity ratios, and the
behavior of most systems is predictable enough to allow balancing using tech-
niques derived from a linear model. Rotor behavior is approximately linear when
viewed in a small region around the equilibrium position (which can be at high
eccentricity under static radial load). Usually, vibration in rotor systems is small
enough to satisfy this approximation.
Nonlinearities can appear from other sources. Rub contact near the
midspan of a rotor is a constraint that significantly increases K, either momen-
Bearing surface
The anisotropic rotor model is similar to the 1-CDOF model that we have
been discussing in this chapter; the rotor is modeled as a lumped mass with sig-
nificant fluid interaction. There are two primary differences:
The rotor free body diagram of the anisotropic system (Figure 10-17) is sim-
ilar to that for the isotropic system (Figure 10-11), with two exceptions: the force
components are now shown aligned with the measurement axes and the tan-
gential stiffness terms appear without the j that is used in the complex plane.
The tangential stiffness terms cause a response at right angles to the applied
force. Imagine that the rotor, which is rotating here in an X to Y direction, is
deflected a distance x in the positive X direction. Because of the fluid circulat-
ing around the rotor, a pressure wedge will form that will push the rotor up, in
the positive Y direction. Thus, the tangential force in the Y direction is +DλΩx.
Similarly, if the rotor deflects a distance y in the positive Y direction, the
pressure wedge will try to push the rotor to the left, in the negative X direction.
Thus, the tangential force in the X direction is −DλΩy.
The tangential force terms cross couple the X and Y responses. As long as the
tangential force term is nonzero, any deflection in one direction will create a
force that produces a response in the other direction.
The perturbation force is also expressed in terms of X and Y components:
Fx = mru ω 2 cos(ωt + δ )
Fy = mru ω 2 sin (ωt + δ ) (10-43)
However, even though we are modeling the system with real numbers, it is math-
ematically simpler to use complex notation and take the real part of the result.
Then, the perturbation force can be expressed as
Chapter 10 The Rotor System Model 193
−Dy −Ky
Y
M −DλΩy
Ω −Dx
y −Kx
x X
Figure 10-17. The free body dia-
gram for a 2-RDOF anisotropic
rotor model. The force compo-
nents are shown aligned with the
measurement axes. The tangential
stiffness terms appear without the
j that is used when modeling in +DλΩx
the complex plane. At bottom is
the nonsynchronous rotating Y mruω2
unbalance perturbation force. As δ− π
viewed from the X axis, the force 2
has phase angle δ, but, as viewed δ
from the Y axis, the force has
phase angle δ − π/ 2. δ
X
194 The Static and Dynamic Response of Rotor Systems
Fx = mru ω 2 e j(ωt +δ )
π (10-44)
jωt +δ−
Fy = mru ω 2 e 2
where the π/2 is the angular difference between the two coordinate system axes.
These two expressions identify the same rotating unbalance vector, which is ref-
erenced to each coordinate axis (see the figure).
The 2-RDOF system requires two differential equations in x and y:
x = Ae j(ωt +α)
(10-46)
y = Be j(ωt +β )
where A and B are the amplitudes of the rotating response vectors, and α and β
are the phases. The solutions will provide a set of rotating response vectors, each
of which is measured relative to its own axis. The instantaneous physical posi-
tion of the rotor is formed from the combination of the real part of these vec-
tors:
K y − M ω 2 + jD (ω + λΩ )
Ae jα = mru ω 2 e jδ
(K x − M ω 2 + jDω )(K y − M ω 2 + jDω )+(DλΩ )2
π
jδ− K x − M ω 2 + jD (ω + λΩ )
Be jβ = mru ω e 2
2
2
(K x − M ω + jDω )(K y − M ω + jDω )+(DλΩ )
2 2
(10-48)
For each vector, the amplitude is found by taking the absolute value of the
expression; the phase of the response is the arctangent of the ratio of the imag-
inary part to the real part,
Im (Ae jα )
α = δ + arctan (10-49)
jα
Re(Ae )
This reduces to
196 The Static and Dynamic Response of Rotor Systems
which is identical to Equation 10-20, the equation of motion for the simple,
isotropic model.
In the two-mode, isotropic system, the rotor is modeled with a complex dis-
placement vector in each of two, axially separated, complex planes (two complex
degrees of freedom, or 2-CDOF). There are many ways a system like this can be
modeled; what follows here is only one possibility.
The rotor is separated into two, lumped masses, M1 and M2 (Figure 10-18,
top). A midspan mass, M1, is connected through a shaft spring element, K1, to a
stiff bearing at left. The mass experiences some damping, D1. The mass is also
connected through a shaft spring element, K2, to a journal mass, M2, at right.
The journal operates in a fluid-film bearing with damping, DB , bearing stiffness,
KB , and λ. The resulting free body diagrams are shown at the bottom.
As in the anisotropic model, a two degree of freedom system requires two
differential equations, this time in two, independent, complex displacement
vectors, r1, and r2:
(10-53)
Note that there are two, independent unbalance masses, each with its own
mass, radius, and phase angle. We assume a solution of the form
K1 K2
M1 M2 DB
D1 KB
λ
−K 2 (r1 − r2 ) −K B r2
r1 r2 Ω
Ω
r2
r1
M1 M2
−K 2 (r2 − r1 )
jDBλΩr2
Figure 10-18. 2-CDOF rotor model and free body diagrams. The rotor is separated into two,
lumped masses, M1 and M2. The midspan mass, M1, is connected through a shaft spring element,
K1, to a stiff bearing at left. The mass also experiences some damping, D1. The mass is also con-
nected through a shaft spring element, K2, to a journal mass, M2, at right. The journal operates in
a fluid-film bearing with damping, DB, bearing stiffness, KB, and λ. The free body diagrams show
the forces acting on the rotor masses, including two, independent unbalance forces.
198 The Static and Dynamic Response of Rotor Systems
(10-55)
Im (A e jα1 )
α1 = δ1 + arctan 1
jα1 )
Re (A1 e
Im (A e jα2 ) (10-56)
α2 = δ2 + arctan 2
jα2 )
Re (A2 e
Summary
Lambda (λ), the Fluid Circumferential Average Velocity Ratio, is a nondi-
mensional number that represents the average angular velocity of the circulat-
ing fluid as a fraction of the angular velocity of the rotor.
Using assumptions of a single, complex degree of freedom; isotropic param-
eters; no gyroscopic effects; significant fluid interaction; and linear behavior, a
set of forces were defined that act on the rotor system. These forces are the
spring force, the tangential force due to a pressure wedge in fluid-film bearings
and seals, the damping force, and an external perturbation force.
The forces were combined in a free body diagram, and used with Newton’s
Second Law to obtain the differential equation of motion.
The solution of the equation of motion provided the rotor system Dynamic
Stiffness, an important result. Dynamic Stiffness is the “black box” that relates
input force to output vibration.
The response of the rotor to a static radial load led to an expression for the
attitude angle of the rotor in terms of rotor parameters. The attitude angle was
Chapter 10 The Rotor System Model 199
References
1. Jeffcott, H. H., “The Lateral Vibration of Loaded Shafts in the
Neighbourhood of a Whirling Speed.—The Effect of Want of Balance,”
Philosophical Magazine 6, 37 (1919): pp. 304-314.
2. Muszynska, A, “One Lateral Mode Isotropic Rotor Response to
Nonsynchronous Excitation,” Proceedings of the Course on Rotor Dynamics
and Vibration in Turbomachinery, von Karman Institute for Fluid
Dynamics, Belgium (September 1992): pp. 21-25.
The position vector in the coordinate system, represented in the complex plane with real (X) and imaginary (Y) axes, is crucial for analyzing lateral motion. It allows modeling of the rotor's dynamics in terms of displacement and rotation, supporting the calculation of velocity and acceleration. This vector framework facilitates the examination of rotor behavior under various force conditions, predicting dynamic responses accurately and supporting engineering decisions on rotor design and maintenance .
The assumptions in modeling the rotor system include that the system has one degree of freedom (1-CDOF), implying no angular deflection and one differential equation to describe the system's motion. The system parameters are assumed isotropic, which simplifies the mathematical model but ignores anisotropy's effects, such as different properties in different radial directions. Gyroscopic effects are neglected, which can cause a speed-dependent shift in natural frequencies; however, ignoring them still allows for an understanding of basic behavior. The system involves significant fluid interaction in an annular region, modeled as full lubrication to address fluid-induced instability realistically. Viscous damping from fluid interaction is considered the only damping source, simplifying the parameter set, and a linear model is used to describe the system, which limits the dynamics to linear behaviors despite real-world non-linearity .
The phase angle of rotor response is influenced by the ratio of damping and stiffness parameters. Direct stiffness is related to spring characteristics, while the Quadrature stiffness relates to damping forces, typically derived from fluid dynamics. An increase in damping, represented by Quadrature Dynamic Stiffness, leads to a lower phase angle, indicating the response lags the force. Conversely, high direct stiffness compared to damping results in a phase that leads the force, indicating robust oscillatory control. The phase angle is an essential feature in understanding rotor dynamics and optimizing system performance .
Fluid-induced instability is a critical factor in rotor system design and analysis, primarily due to its impact on system dynamics and operational stability. Fully lubricated conditions in fluid-film bearings can lead to instability due to fluid forces acting asymmetrically on the rotor, potentially causing excessive vibration or failure. Understanding the fluid dynamics within these bearings helps in predicting and mitigating these instabilities, often by controlling the fluid's velocity and flow characteristics, such as using antiswirl injection to stabilize the rotor .
The fluid circumferential average velocity ratio (λ) influences the interaction between the rotor and fluid-film bearings. For fully flooded, hydrodynamic bearings, typical λ values range from 0.35 to 0.49. A value higher than 0.5 can occur if the fluid is preswirled, enhancing the rotor-fluid interaction, potentially leading to instability. Conversely, values below 0.5, achieved through antiswirl injection, can stabilize the rotor by reducing fluid-induced forces. This makes λ a critical parameter in modeling the dynamic response and stability of rotor-bearing systems .
Assuming a linear system implies that any change in input results in a proportional change in output. This simplification makes the mathematical analysis tractable, allowing the use of algebraic solutions rather than complex non-linear mathematics. In practical terms, it supports the reliability of balancing techniques, as they depend on linear behavior to accurately predict and correct unbalances. While some real-world systems exhibit non-linearity, the approximation of linear behavior suffices for many practical applications, allowing efficient balancing and maintenance .
The free body diagram in rotor system modeling illustrates the rotor mass and all the forces acting on it. It helps visualize and analyze forces such as support forces and interaction with bearings, which are modeled as elements dependent on displacements and velocities, like springs. Constructing this diagram is crucial for deriving the equation of motion, as it identifies how different forces and mass elements interact according to physical laws. This process involves drawing isotropic or anisotropic system properties and clarifying which direction-specific forces might act differently .
Isotropic rotor systems exhibit uniform properties in all radial directions, simplifying their mathematical model and analysis as behaviors are consistent irrespective of direction. Anisotropic systems, however, have varying properties across different radial directions, leading to complex behaviors that require a detailed understanding of these direction-specific dynamics. The complexity in anisotropic systems can result in multiple modes or resonances which require advanced modeling techniques for accurate prediction and control of system behavior, especially in maintenance and performance optimization .
Bearing geometry can significantly modify λ by altering the internal flow characteristics of the fluid. Designs such as tilting-pad, pressure dam, and multi-lobe bearings break up circumferential flow, thereby reducing λ values, which can range between 0.35 and 0.49 for cylindrical bearings. Lower λ values reduce fluid-induced instability and improve rotor stability. By enhancing control over circumferential flow, these bearing designs can optimize rotor responses under operational loads, minimizing vibrations and preventing catastrophic failures .
A nonsynchronous external force affects rotor systems by introducing oscillations at frequencies different from the rotor's natural frequency, potentially causing vibration modes that differ from synchronous forces tied directly to the rotor's rotation speed. Synchronous forces occur when such external forces lock to the rotor's speed, simplifying analysis to standard frequency vibrations. Nonsynchronous forces can lead to complex interaction scenarios and require detailed analysis to predict behavior accurately, unlike the more straightforward implications of synchronous forces .