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96 views47 pages

Cadcam R-21

Uploaded by

6231vsamech
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

ANNA UNIVERSITY, CHENNAI – 600 025.

UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024

Degree : B.E. Regulation : 2021


Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100

ME 3681–CAD / CAM LAB

ALLOCATION OF MARKS

For Question Nos. 01 to 10

A-CAD B-CAM
VIVA – VOCE TOTAL
Aim, Commands Part & Assembly Aim, Program , Program
Used, Procedure Creation, Detailing program Description Simulation

10 40 20 20 10 100

For Question Nos. 11 to 23

A-CAD B-CAM
VIVA – VOCE TOTAL
Aim, Commands Model Creation, Aim, Program , Program
Used, Procedure Detailing program Description Simulation

10 30 30 20 10 100

Note:

• Missing Dimensions (if any) can be suitably assumed.


• For CAD, standard 3D solid modeling software should be used.
• For CAM, appropriate CAM software should be used for tool path simulation.
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 1
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
SCREW JACK and assemble them using appropriate constraints. Also convert the assembly model
in to 2-D drawing, by placing views of model onto the drawing sheets. Add details to drawings
such as dimensions, notes and tables.

All Dimensions are in mm.


Continued…

Page 1 of 46
Question No. 1
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Multiple Facing Cycle: Billet size: - φ 25 x 70 mm

All Dimensions are in mm.

Page 2 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 2
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
FLANGED COUPLING – UNPROTECTED TYPE and assemble them using appropriate constraints.
Also convert the assembly model in to 2-D drawing, by placing views of model onto the drawing
sheets. Add details to drawings such as dimensions, notes and tables.

Continued…

Page 3 of 46
Question No. 2
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Multiple Turning Cycle: Billet size: - φ 22 x 65 mm

All Dimensions are in mm.

Page 4 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 3
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
UNIVERSAL COUPLING and assemble them using appropriate constraints. Also convert the
assembly model in to 2-D drawing, by placing views of model onto the drawing sheets. Add
details to drawings such as dimensions, notes and tables.

All Dimensions are in mm.

Continued…

Page 5 of 46
Question No. 3
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Simple Contour Milling: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Page 6 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 4
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
GLAND AND STUFFING BOX and assemble them using appropriate constraints. Also convert the
assembly model in to 2-D drawing, by placing views of model onto the drawing sheets. Add
details to drawings such as dimensions, notes and tables.

7 Nut Fe-410W 4

6 Sleeve Cast Iron 1

5 Stud Fe-410W 4

4 Packing - Sq.9 Asbestor Rope -

3 Shaft Fe-410W 1

2 Gland Brass 1

1 Stuffing Box Cast Iron 1 Continued…


Sl. No. Part Name Material No. Off

Page 7 of 46
Question No. 4
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Mirroring Cycle: Billet size:-100 x 100 x 10 mm, Depth of cut – 1 mm

All Dimensions are in mm.

Page 8 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 5
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
PEDESTAL BEARING and assemble them using appropriate constraints. Also convert the
assembly model in to 2-D drawing, by placing views of model onto the drawing sheets. Add
details to drawings such as dimensions, notes and tables.

Continued…

Page 9 of 46
Question No. 5
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Rectangular Pocketing: Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.

Page 10 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 6
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
SCREW JACK and assemble them using appropriate constraints. Also convert the assembly model
in to 2-D drawing, by placing views of model onto the drawing sheets. Add details to drawings
such as dimensions, notes and tables.

All Dimensions are in mm.


Continued…

Page 11 of 46
Question No. 6
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Circular Pocketing: : Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.

Page 12 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 7
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
FLANGED COUPLING – UNPROTECTED TYPE and assemble them using appropriate constraints.
Also convert the assembly model in to 2-D drawing, by placing views of model onto the drawing
sheets. Add details to drawings such as dimensions, notes and tables.

Continued…

Page 13 of 46
Question No. 7
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Multiple Facing Cycle: Billet size: - φ 25 x 70 mm

All Dimensions are in mm.

Page 14 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 8
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
UNIVERSAL COUPLING and assemble them using appropriate constraints. Also convert the
assembly model in to 2-D drawing, by placing views of model onto the drawing sheets. Add
details to drawings such as dimensions, notes and tables.

All Dimensions are in mm.

Continued…

Page 15 of 46
Question No. 8
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Multiple Turning Cycle: Billet size: - φ 22 x 65 mm

All Dimensions are in mm.

Page 16 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 9
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
GLAND AND STUFFING BOX and assemble them using appropriate constraints. Also convert the
assembly model in to 2-D drawing, by placing views of model onto the drawing sheets. Add
details to drawings such as dimensions, notes and tables.

7 Nut Fe-410W 4

6 Sleeve Cast Iron 1

5 Stud Fe-410W 4

4 Packing - Sq.9 Asbestor Rope -

3 Shaft Fe-410W 1

2 Gland Brass 1

1 Stuffing Box Cast Iron 1 Continued…


Sl. No. Part Name Material No. Off

Page 17 of 46
Question No. 9
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Drilling & Boring Using Incremental Co-ordinates: : Billet size : 100 x 100 x 10 mm

Drilling Tool :φ6

Boring Tool :φ10

All Dimensions are in mm.

Page 18 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 10
A. COMPUTER AIDED DESIGN

Using a standard 3D solid modeling software, Create the following components (part model) of
PEDESTAL BEARING and assemble them using appropriate constraints. Also convert the
assembly model in to 2-D drawing, by placing views of model onto the drawing sheets. Add
details to drawings such as dimensions, notes and tables.

Continued…

Page 19 of 46
Question No. 10
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following object using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

Drilling & Boring Using Absolute Co-ordinates: : Billet size : 100 x 100 x 10 mm

Drilling Tool :φ6

Boring Tool :φ10

All Dimensions are in mm.

Page 20 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 11

A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

Continued…

Page 21 of 46
Question No. 11

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Single Turning Cycle: Billet size: - φ 25 x 70 mm

ii). Simple Contour Milling: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Page 22 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 12

A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i
ii

All Dimensions are in mm

Continued…

Page 23 of 46
Question No. 12

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Single Facing Cycle: Billet size: - φ 20 x 75 mm

ii). Contour Milling using Mirroring cycle: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Page 24 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 13

A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

All Dimensions are in mm

Continued…

Page 25 of 46
Question No. 13

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Multiple Facing Cycle: Billet size: - φ 25 x 70 mm

ii). Rectangular Pocketing: : Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.

Page 26 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 14

A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

All Dimensions are in mm

Continued…

Page 27 of 46
Question No. 14

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Single Grooving: Billet size: - φ 22 x 70 mm (3mm width grooving tool)

ii). Circular Pocketing: : Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.

Page 28 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 15

A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

All Dimensions are in mm

Continued…

Page 29 of 46
Question No. 15

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Multiple Turning Cycle: Billet size: - φ 22 x 65 mm

ii). Simple Contour Milling: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Page 30 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 16

A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

Continued…

Page 31 of 46
Question No. 16

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Single Facing Cycle: Billet size: - φ 20 x 75 mm

ii). Rectangular Pocketing: : Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.

Page 32 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 17

A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

All Dimensions are in mm

Continued…

Page 33 of 46
Question No. 17

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Multiple Facing Cycle: Billet size: - φ 25 x 70 mm

ii). Circular Pocketing: : Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.

Page 34 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 18

A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

All Dimensions are in mm

Continued…

Page 35 of 46
Question No. 18

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Single Grooving: Billet size: - φ 22 x 70 mm (3mm width grooving tool)

ii). Simple Contour Milling: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Page 36 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 19
A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

ii

All Dimensions are in mm

Continued…

Page 37 of 46
Question No. 19

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i) . Multiple Turning Cycle: Billet size: - φ 22 x 65 mm

ii). Simple Contouring Milling: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Page 38 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 20
A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

All Dimensions are in mm

Continued…

Page 39 of 46
Question No. 20
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Single Turning Cycle: Billet size: - φ 25 x 70 mm

ii). Rectangular Pocketing: : Billet size: - 90 x 90 x 10 mm; Depth of cut – 3 mm

All Dimensions are in mm.

Page 40 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB

Question No. 21
A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

All Dimensions are in mm

Continued…

Page 41 of 46
Question No. 21
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Multiple Facing Cycle: Billet size: - φ 25 x 70 mm

ii). Simple Contour Milling: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Page 42 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, , APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 22
A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

i ii

All Dimensions are in mm

Continued…

Page 43 of 46
Question No. 22

B. COMPUTER AIDED MANUFACTURING


Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Multiple Turning Cycle: Billet size: - φ 22 x 65 mm

ii). Mirroring cycle: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

Page 44 of 46
ANNA UNIVERSITY, CHENNAI –25.
UNIVERSITY PRACTICAL EXAMINATIONS, APR/MAY-2024
Degree : B.E. Regulation : 2021
Branch : Mechanical Engineering Semester : 06
Duration : 3 Hours Max. Marks : 100
ME 3681–CAD / CAM LAB
Question No. 23
A. COMPUTER AIDED DESIGN

With the help of various Features, Create the following Part models. Also convert the part models
in to the 2-D drawing, by placing views of models onto the drawing sheets. Add details to
drawings such as dimensions and notes. Use a standard 3D solid modeling software.

All Dimensions are in mm ii

All Dimensions are in mm Continued…

Page 45 of 46
Question No. 23
B. COMPUTER AIDED MANUFACTURING
Write a CNC Part Program to manufacture the following objects using standard G and M codes.
Also check the tool path simulation using appropriate CAM software.

i). Single Grooving: Billet size: - 22 x 70 mm (3mm width grooving tool)

ii). Simple Contour Milling: Billet size: - 100 x 100 x 10 mm; Depth of cut – 1 mm

All Dimensions are in mm.

INTERNAL EXAMINER EXTERNAL EXAMINER

Page 46 of 46

Common questions

Powered by AI

Tool path simulations in CAM software prevent errors and collisions by allowing manufacturers to visualize the machining process before actual production. These simulations check for potential tool collisions with the workpiece or machine components, verify the correct sequencing of operations, and ensure that all programmed movements are executable within the machine's operational limits, thus reducing the risk of mistakes and rework .

When simulating a tool path for a simple contour milling operation, considerations include ensuring the tool path aligns with the specified billet dimensions (e.g., 100 x 100 x 10 mm), depth of cut, and contour geometry. The simulation must validate the absence of collisions, confirm the correct tool engagement with material, and assess the impact of machining parameters on tool life and material finish .

A CNC program for a circular pocketing operation handles design specifications by incorporating standard G and M codes to describe tool paths, depths of cut, and other parameters based on the billet dimensions provided (e.g., 90 x 90 x 10 mm with a 3 mm depth of cut). The simulation requirements are managed using CAM software to verify the tool path, ensuring the operation can be executed correctly without collisions or errors .

The specified materials for the components of a Gland and Stuffing Box include Fe-410W for the nut, stud, and shaft, cast iron for the sleeve and stuffing box, brass for the gland, and asbestos rope for packing. These material choices impact the design process in CAD software by determining the component properties, such as weight and machining requirements, and influencing the constraints needed during the assembly of the components .

Challenges in adding dimensions and notes include ensuring accuracy in measurements and clarity in communication between design and manufacturing. Solutions involve using CAD features that automate dimensioning based on model geometry, maintaining consistency in notation, and adhering to industry standards for technical drawings. Additionally, designers should thoroughly review the drawings to verify all necessary information is included and easily interpretable .

Crucial steps in ensuring appropriate assembly constraints include accurately modelling each part component, aligning connection points such as the shaft to the stuffing box, and applying constraints that reflect real-world mechanical functions, such as ensuring interference fits or allowing rotational movement where necessary. This requires a precise understanding of the mechanical requirements of each component .

A CNC program facilitating multiple machining operations is structured by defining separate tool paths and operation stages for each machining process. Each stage uses specific G and M codes to control operations like turning (Multiple Turning Cycle) and milling (Simple Contour Milling). Tool changes are managed within the program, and transitions between operations ensure the billet remains intact and correctly positioned .

G and M codes in CNC part programming dictate the specific movements and operations of CNC machines, with G codes usually controlling the geometry (e.g., moving in straight lines or circles) and M codes managing the machine's auxiliary functions (e.g., turn on/off coolant). These codes enable complex machining tasks by providing precise instructions for tool paths, speeds, and feeds, ultimately ensuring the desired product outcome with high accuracy and efficiency .

The depth of cut for a rectangular pocketing operation is determined by the machining requirements specified in the design, such as achieving the desired pocket depth while maintaining tool integrity and meeting material removal rates. It plays a critical role in the overall machining process by affecting the machining time, surface finish, and tool wear .

The key steps involved in converting a 3D solid model of a Universal Coupling into a 2D drawing using CAD software include creating the 3D model of the individual components, assembling these components with appropriate constraints, and then placing views of the assembled model onto the drawing sheets. Additionally, details such as dimensions, notes, and tables need to be added to the drawings .

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