Design Data for ASME Pressure Vessel
Design Data for ASME Pressure Vessel
SHELL SIDE
EL +31985
TL +25485
N7C N7D DESIGN CODE ASME SECT. VIII. DIV. 1, 2021 ED.
2" 2" LETHAL SERVICE NO
MANUFACTURER'S SERIAL NO. JSB-PV-9590
N6A N8A OPERATING PRESSURE kg/cm² (g) -1.02
6" 1"
TEMPERATURE °C 255
TL +16275 (SR-7)
PRESSURE
DESIGN kg/cm² (g) 1.02/FV
EL +22775
(INT/EXT)
PT1 M1 SG1 PT2 N7A N7B M2 SG2 T5 M3 SG3 PT4 M4 SG4 TEMPERATURE °C 350
2" 24" 4" 2" 2" 2" 24" 4" 1-1/2" 24" 4" 2" 24" 4" MAWP / MAEWP kg/cm² (g) 1.02/FV @ 350° C
1037 29810 (TL/TL) MDMT °C 5 @ 1.02 kg/cm² (g)
50 S.F 900 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 1524 (10 thk) 2950 (14 thk)
TEST SHOP kg/cm² (g) 4.74
PRESSURE HYDROSTATIC
TL +22900 (SR-10)
TL +27260 (SR-12)
TL +28400 (SR-13)
TL +24900 (SR-11)
TL +20500 (SR-9)
TL +18500 (SR-8)
TL +14500 (SR-6)
TL +12500 (SR-5)
TL +10300 (SR-4)
TL +23165 (SC)
TL +4350 (SC)
150 thk HOT INS.
150 thk HOT INS.
TL +8500 (SR-3)
TL +6500 (SR-2)
TL +10040 (SC)
TL +4100 (SR-1)
TL +16685 (SC)
PNEUMATIC kg/cm² (g) NA
EL +34510
TL +28010
EL +35510
TL +29010
TL +29652
EL +36152
TL +15655
EL +22155
EL +36310
TL +29810
EL +10850
(BY OTHERS)
EL +15560
(BY OTHERS)
EL +29665
TL +23880
EL +30380
TL +10210
EL +16710
EL +23685
TL +17185
TL +16055
EL +22555
EL +30390
TL +23890
TL +9060
EL +29400
EL +27000
EL +25000
EL +21000
EL +19000
EL +16800
EL +33760
EL +16540
EL +34900
EL +23185
TL +26581
EL +33081
EL +31400
EL +15000
EL +13000
EL +10600
EL +31820
TL +25320
TL +24315
EL +30815
EL +32145
TL +25645
EL +32390
TL +25890
JOINT SHELL 0.85
EL +17040
TL +10540
EFFICIENCY HEAD 1.0
'A' 'B' 'C'
2 : 1 SE HEAD CORROSION ALLOWANCE mm 0
NOM : 12 thk 1 LW SPOT (SEE NOTE 15)
MIN : 9.6 thk SHELL
3 RADIOGRAPHIC CW SPOT
CW-19
EXAMINATION LW
CW-06
CW-13
SEAMLESS
CW-08
CW-07
CW-04
CW-03
CW-17
CW-16
CW-14
CW-11
CW-12
HEAD
CW-15
HLW-01 CW SPOT
LW-13 LW-09 LW-05 LW-03
T.L
CW-18
ID 3100 x 10 thk
ID 3100 x 14 thk
4" 5535 4" 4" IMPACT TEST NOTE 17
DISTRIBUTOR BED 1
N1 INSULATION mm 150 (BY OTHERS)
ID850 2120 FIREPROOFING mm NO
LG1 3895 4510
CONDENSER BED 4
TL +25165 (SC)
DISTRIBUTOR BED 3 SURFACE TREATMENT / SEE DOC NO: JS22043-PR-05
4" DISTRIBUTOR BED 2
EL +31665
PREPARATION
CW-09
LW-18 LW-16 LW-14 LW-12 LW-10 LW-08 LW-06 LW-04 LW-02
CW-10
PAINTING SYSTEM / SEE DOC NO: JS22043-PR-05
CW-05
HLW-02 COATING SYSTEM
EL +21205
TL +14705
WIND PARAMETERS ASCE-98/02/05/IBC--03/06/STS-1
EL +31840
TL +25340
TL +17176
EL +23676
TL +23853
EL +30353
TL +29210
EL +35710
EL +29490
TL +22990
'A'
EL +23955
TL +17455
COG EMPTY
TL +19340
TL +12910
TL +10540
EL +25840
EL +19410
EL +17040
TL +23550
TL +10810
EL +30050
EL +17310
TL +24290
EL +30790
EL +22189
TL +15689
TL +10210
EL +16710
EL +15910
EL +15170
EL +14610
EL +15594
EL +16390
TL +11743
EL +18243
TL +12516
EL +22172
EL +19016
TL +15672
EL +30952
COG OPE
TL +24452
TL +9410
TL +8670
TL +8110
TL +9094
TL +9890
TL +29652
EL +36152
EL +33650
TL +27150
EL +22985
TL +16485
EL +21765
TL +15265
TL +25625
EL +32125
EL +12405
TL +5905
EARTHQUAKE INFO ASCE 7-16,SITE CLASS=D,I=1.25,Ss=0.6g,
S1=0.4g
2 x LIFTING
TRUNNIONS VOLUME m³ 233
T1 N2 T2 T3 N4 N5 T4 PT3 LT1 N17 N10 LT2 T6 T7 N16 N10A T8 FLUID NAME FATTY ACID
1-1/2" 12" 1-1/2" 1-1/2" 12" 6" 1-1/2" 2" 2" 10"/8" 6" 2" 1-1/2" 1-1/2" 10"/8" 6" FLUID SPECIFIC DENSITY 0.73
'C' 1-1/2"
FABRICATED WEIGHT kg 63000
LT5 LT6 ERECTED WEIGHT kg 69000
S03 S02 ELEVATION VIEW 2" 2"
EMPTY WEIGHT kg 90000
6" 6" 'B' N6C N8C SCALE 1 : 40
OPERATING WEIGHT kg 119900
EL +17055
TL +10555
EL +15542
6" 1"
TL +9042
N14C N14D S01 FULL WATER WEIGHT (SHOP) kg 302000
2" 2" OD556
EL +23850
TL +17350
LT3 LT4 t
45°
tn
N6B N14A N14B N8B N15 2" 2" te
1st LAYER BY TIG
PT5 SG5 M5 N11 6" 2" 2" 1" 14" 45° 45°
2" 4" 24" 10"/8" a1 a2
N6D N8D x
740 1524 1524 971 1524
TL -6500
EL +0.00
a1
6" 1" 0°
te
3000 (14 thk) w
50 S.F
R3
t
EL +17220
TL +10720
LT7 LT8
EL +5765
EL +7900
TL +1400
EL +5600
TL -735
EL +4330
TL -2170
TL -900
EL +4700
90°
TL -1800
EL +3000
TL -3500
EL +10600
3~5
T/T HOLE
20 x Ø72 HOLES @ TOP CHAIR, 45° FROM LONGITUDINAL AXIS
1 x TAILING LUG 76W SLOT HOLES @ BASE RING
FOR M64 (SA 36) ANCHOR BOLTS
(BY OTHERS) NOZZ t tn te a1 a2 w N 180°
2 BOOT 16 10 10 10 7 G 1
BRACING PIPE
CW-02
CW-01
SCW-04
EL +4500
TL -2000
EL +1500
TL -5000
-
ID 3100 x 14 thk
7 1
BCD 3315
ID 1000 x
OD 3375
-
ID 2725
NAME PLATE
BLW-01 -
EL +500
4 2:1 SE HEAD (BOTTOM) A 240 GR 316 (SEE NOTE 22) 1 16 thk 1330-PV-01G 1 TRANSPORTATION DETAILS
SCW-02
NAME PLATE 2:1 SE HEAD (TOP) A 240 GR 316 (SEE NOTE 22) - 12 thk 1330-PV-01F 5 INTERNAL DETAILS
3 1
SCW-03
NOM : 10 thk
EL +1200
EL +4765
TL -5300
EL +5970
EL +5772
TL -1735
TL ±0
TL -530
TL -728
TL +1400
EL +7900
TL +3600
TL +3000
EL +9500
1 0~2
OUTSIDE
T1~T7
PT5
THERMOWELL
PRESSURE TRANSMITTER
7
1
1-1/2"
2"
SCH 160S
SCH 160S
A 312 TP 316 (WELDED) (SEE NOTE 22)
A 312 TP 316 (WELDED) (SEE NOTE 22)
ASME B16.5 CLASS 150
ASME B16.5 CLASS 150
WNRF
WNRF
A 182 F 316 (SEE NOTE 22)
A 182 F 316 (SEE NOTE 22)
-
-
1860
1814
C/W THERMOWELL
-
PT VVF INDONESIA,MEDAN
GRIND TO SOUND METAL
BEFORE WELDING PT1~PT4 PRESSURE TRANSMITTER 4 2" SCH 160S A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) - 1810 -
1-2
0~2 LT1~8 LEVEL TRANSMITTER 8 2" SCH 160S ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) - 1710 CONTRACTOR : JSB DOC CODE:
OUTSIDE A 312 TP 316 (WELDED) (SEE NOTE 22) -
Z
INSIDE
14 thk
16 thk
50°~55°
N17 FEED 1 10"/8" 10 thk / SCH 40S A 240 GR 316 / A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 / A 182 F 316 (SEE NOTE 22) Ø450 x 10 thk 1810 / 2039.5 C/W DISTRIBUTOR
CLIENT:
INSIDE N16 FEED 1 10"/8" 10 thk / SCH 40S A 240 GR 316 / A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 / A 182 F 316 (SEE NOTE 22) Ø450 x 10 thk 1810 / 2039.5 C/W DISTRIBUTOR
10 thk
14 thk
50°~55° N15 PRODUCT OUTLET 1 14" 10 thk A 240 GR 316 (SEE NOTE 22) WNRF A 182 F 316 (SEE NOTE 22) Ø650 x 10 thk 1812 -
BUTT WELD DETAIL OF CW-01 N14A~D STILL WELL CONNECTION 4 2" A 312 TP 316 (WELDED) (SEE NOTE 22)
ASME B16.5 CLASS 150
WNRF A 182 F 316 (SEE NOTE 22) - 1714 - OWNER:
SCH 160S ASME B16.5 CLASS 150
N13 REBOILER CONNECTION 1 24" 12 thk A 240 GR 316 (SEE NOTE 22) - BW - Ø1000 x 14 thk 2114 -
GRIND TO SOUND METAL
BUTT WELD DETAIL OF CW-03 BEFORE WELDING
N12 FEED 1 3" SCH 80S A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) Ø180 x 14 thk 1814 - PROJECT:
1-2
0-2 N11 FEED 1 10"/8" 10 thk / SCH 40S A 240 GR 316 / A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 / A 182 F 316 (SEE NOTE 22) Ø450 x 14 thk 1814 / 2043.5 C/W DISTRIBUTOR
3 SUBJECT:
1 OUTSIDE N10A PRODUCT OUTLET 1 6" SCH 80S A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) Ø340 x 10 thk 1810 -
GRIND TO SOUND METAL N10 PRODUCT OUTLET 1 6" SCH 80S A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) Ø340 x 10 thk 1810 -
BEFORE WELDING
1-2
0~2 N8A,B,C&D DRAIN 4 1" SCH 160S A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) - SEE DWG C/W BLIND FLANGE
INSIDE
OUTSIDE
10 thk / 14 thk /
50°~55° N7A~D STILL WELL (INSTRUMENT) 4 2" SCH 160S A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) - 1710 -
N6A,B,C&D STILL WELL CONNECTION 4 6" SCH 80S A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) - SEE DWG C/W BLIND FLANGE
16 thk
BUTT WELD DETAIL OF N5 REFLUX NOZZLE 1 6" SCH 80S A 312 TP 316 (WELDED) (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) Ø340 x 10 thk 1810 -
SCALE:
INSIDE N4 FATTY ACID SUCTION 1 12" 10 thk A 240 GR 316 (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) Ø500 x 10 thk 1810 -
LW,& SLW-01~03, SCW-01,SCW-02,
10 thk
12 thk
50°~55°
N2 FATTY ACID CIRCULATION 1 12" 10 thk A 240 GR 316 (SEE NOTE 22) ASME B16.5 CLASS 150 WNRF A 182 F 316 (SEE NOTE 22) Ø500 x 10 thk 1810 - AS SHOWN
CW-02~03,CW-06~18,CW-14 & CW-16 N1 FATTY ACID VAPOUR 1 ID 850 10 thk A 240 GR 316 (SEE NOTE 22) - BW - Ø1300 x 12 thk SEE DWG - SHEET SIZE:
PROJECTION
BUTT WELD DETAIL OF CW-19 BCW-01&BLW-01 MARK SERVICE QTY SIZE (NPS) SCH/THK NECK MAT. RATING TYPE FLANGE MATERIAL [Link] FROM RF TO C.L REMARKS
NOZZLE LIST
NOTES :
1) ALL DIMENSIONS ARE IN MILLIMETRES UNLESS SPECIFIED OTHERWISE.(UNIT
:M.K.S.. SYSTEM)
2) ALL BOLT HOLES TO STRADDLE PRINCIPAL CENTRE LINE OF EQUIPMENT.
3) ALL NOZZLE FLANGES UP TO NPS 24" AS PER ASME/ANSI B16.5 (LATEST EDITION)
PN PN UNLESS SPECIFIED OTHERWISE.
M3 SG3 4) ALL NOZZLE FLANGES > NPS 24" AS PER ASME/ANSI B16.47 SERIES 'B' (LATEST
24" 4" EDITION) UNLESS SPECIFIED OTHERWISE.(WHERE APPLICABLE)
5) ALL FULL PENETRATION WELDS TO BE CHIPPED BACK TO SOUND METAL ON THE
N2 N4 M4 SG4 SECOND SIDE & [Link] FULL PENETRATION WELDS MAY BE ACHIEVED
12" 12" 24" 4" FROM ONE SIDE ONLY USING PROPER QUALIFIED WELDING [Link]
N7A N7C N6A
INTERNAL WELDS TO BE GROUND FLUSH.
2" 2" 6" 2 x CLEAT SUPPORT 0°
LG2 LG1 @ 315°
6) REINFORCING PAD (IF ANY) TO HAVE ONE NO.1/4" NPT TAPPED HOLE, PADS TO BE
0° AIR TESTED WITH 1.05 Kgf/[Link].(g) PRESSURE AND CHECKED FOR LEAKS WITH
4" 4" N7B N7D N8A SOAP [Link] TEST HOLES TO BE PLUGGED WITH HARD GREASE.
2" 2" 1" 7) ALL UNIFIED SERIES FASTENERS SHALL BE UNC SERIES BELOW 1" SIZE & 8-UN FOR
PT1 PT2 PT3 PT4 1" AND [Link] METRIC FASTENERS COARSE THREADED AS PER BS 3643-1/2:
2 x CLEAT SUPPORT 36° 45°
2" 2" 2" 2" 1981 & 6g/6H CLASS TOLERANCE.
@ 300° & 315° 325°
315° 315° 8) ALL NOZZLES UP TO NPS 2" WITHOUT R.F PAD SHALL BE SUITABLY STIFFENED WITH
2 [Link] @ 90° [Link] INDICATED OTHERWISE.
N5 LW-13,LW-15 9) SERVICE GASKETS TO BE USED DURING TESTING(WHERE APPLICABLE).
6" & LW-17 @ 60° 10) ALL SHARP CORNERS SHALL BE ROUNDED OFF TO A MINIMUM 3mm RADIUS.
300° 11) ALL AUSTENITIC STAINLESS STEEL MATERIAL COMING IN CONTACT WITH
60° PROCESS SHALL BE TESTED FOR INTERGRANULAR CORROSION IN ACCORDANCE
WITH ASTM A262 PRACTICE-E.
12) WATER FOR HYDROSTATIC TEST SHALL HAVE CHLORIDE CONTENT LESS THAN 30
P.P.M.
13) DELETED.
-02
-01
265° 16) SPOT RADIOGRAPHS SHALL COMPLY WITH REQUIREMENTS OF UW-11(a)(5)(b) &
M1 SG1
HLW
24" 4"
LW-03,LW-05,LW-07, 100° LG4 LG3 UW-52.
LW-09 & LW-11 4" 4" 17) IMPACT TEST IS NOT REQUIRED AS PER EXEMPTION CLAUSE LISTED IN TABLE
N1 @ 265° BELOW.
ID850
115°
TOP CENTER LW-06, LW-10, IMPACT TEST EXEMPTED BY:
240° LW-04, LW-08
SIDE PLATE
@ 115° UG-20(f) UCS-66(c)
120°
LW-12,LW-14,LW-16 120° T1 T2 UCS-66(a) UCS-66(f)
& LW-18 @ 240° 1-1/2" 1-1/2"
T4 T5
1-1/2" 1-1/2" UCS-66(b) UCS-68(c)
137°
2 x LIFTING T3 225° OTHERS: UHA-51 (d)
1-1/2"
T6 T7
TRUNNIONS 216°
N17 N10A N10 1-1/2" 1-1/2" 18) LOW ALLOY STEEL PLATES HAVING THICKNESS 25mm AND ABOVE SHALL
@ 36° & 216° 6" 6" ULTRASONIC TEST AS PER SA 578 WITH ACCEPTANCE LEVEL [Link] FORGED
180° 10"/8" 210° 180° FLANGES ABOVE 40mm SHALL BE EXAMINED FOR ULTRASONIC TEST AS PER
151° SA 388 WITH ACCEPTANCE LEVEL AS PER ASME [Link] DIV2-AM203.2 (c)LATEST
SECTION 'A-A' N16
SECTION 'B-B'
EDITION.
SCALE 1 : 25 10"/8" N6C LT1 LT3 LT5 LT7 N6D 19) GASKET FOR STANDARD FLANGES TO BE AS PER ASME B16.20 OR ASME B16.21
SCALE 1 : 25 6" 2" 2" 2" 2" 6" (LATEST EDITION).
20) HIGHEST LIQUID LEVEL INSIDE THE COLUMN SHALL BE TO THE UPPER MOST
N8C LT2 LT4 LT6 LT8 N8D PART OF SUMP SHELL.
21) BODY FLANGE SURFACE FINISH SHOULD BE 65-125 Ra MICRON FINISH.
2" 2" 2" 2" 2" 2"
22) DUAL SPECIFICATIONS (316/L) MATERIAL WAS USED FOR SHELL, SHELL HEAD,
DOME HEAD, BOOT SHELL, BOOT HEAD, NOZZLE, NOZZLE FLANGES, NOZZLE PADS
NOZZLE LOAD TABLE AND WELDED / REMOVABLE INTERNALS AND EXTERNAL (EXCEPT C CHANNEL,
(THE LOAD IN THIS TABLE IS DEVELOPED TO BE USED FOR NOZZLE-TO-SHELL & HEAD REINFORCEMENT DESIGN ONLY, BOLTS AND NUTS). THEY HAVE TO MEET BOTH SS316 AND 316L MATERIAL
NO EXTERNAL LOADS ARE SUBJECT TO NOZZLE FLANGE EVALUATION BY FABRICATOR) SPECIFICATION AS ASME SECTION 11, PART D. HOWEVER, SS316 WAS SELECTED
TO BE MARKED ON DESIGN.
NOZZLE TAG NPS FLANGE RATING P VC VL MC ML MT 23) ALL AUSTENITIC CHROMIUM–NICKEL ALLOY STEEL AND AUSTENITIC/ FERRITIC
DUPLEX STEEL WELDS, BOTH GROOVE AND FILLET, THAT EXCEED A NOMINAL
N2,N3,N4 12" CLASS 150 8,640 N 6,480 N -8,640 N -6,912 N.m 8,986 N.m 10,368 N.m SIZE OF 3/4 in. (19 mm), AS DEFINED IN UW-40(f), AND ALL MARTENSITIC CHROMIUM
STEEL WELDS SHALL BE EXAMINED FOR THE DETECTION OF CRACKS BY THE
N5,N10 6" CLASS 150 4,320 N 3,240 N -4,320 N -1,728 N.m 2,246 N.m 2,592 N.m LIQUID PENETRANT METHOD.
N7a/b 2" CLASS 150 1,440 N 1,080 N -1,440 N -192 N.m 250 N.m 288 N.m
N11,N16,N17 10" CLASS 150 7,200 N 5,400 N -7,200 N -4,800 N.m 6,240 N.m 7,200 N.m
PN PN
BOTTOM N12 3" CLASS 150 2,304 N 1,728 N -2,304 N -492 N.m 639 N.m 737 N.m
LW-01 @ 330° CENTER
N15 14" CLASS 150 10,800 N 7,560 N -10,800 N -9,408 N.m 12,230 N.m 14,112 N.m
N15 S01 THIRD PARTY APPROVAL
SLW-02A & PT1~PT5 2" CLASS 150 1,000 N 800 N 1,000 N 350 N.m 500 N.m 300 N.m
14" OD556 SLW-04A
SV1 N13 24" - 14,400 N 10,800 N -14,400 N -20,736 N.m 26,957 N.m 31,104 N.m
@ 0°
N12 4" 0°
0°
3" P
340° P
PT5 325° MT MT
2" SLW-03A &
330° SLW-05A
315° SLW-03B & @ 70°
SLW-05B
@ 295° MC MC 9 31-10-2023 AS BUILT KO ZUL KK CHONG
ML 8 22-06-2023 ISSUED FOR CONSTRUCTION
ML THUYA ZUL KK CHONG
295° SV2 VL VC 7 18-05-2023 ISSUED FOR CONSTRUCTION THUYA ZUL KK CHONG
VL
HL
292.5° 4" SLW-01A VC 6 11-05-2023 ISSUED FOR CONSTRUCTION THUYA ZUL KK CHONG
W
70° @ 90°
-03
5 20-04-2023 ISSUED FOR CONSTRUCTION THUYA ZUL KK CHONG
SLW-04C @ 292.5°
4 12-04-2023 ISSUED FOR CONSTRUCTION ZL ZUL KK CHONG
SLW-01B 2 x EARTHING BOSS 3 20-03-2023 ISSUED FOR CONSTRUCTION LIN ZUL KK CHONG
@ 270° @ 0° & 90°
2 27-02-2023 ISSUED FOR CONSTRUCTION THUYA ZUL KK CHONG
4" 24" 24" 0 28-12-2022 ISSUED FOR COMMENT THUYA ZUL KK CHONG
JSB REV. DATE DESCRIPTION DRAWN BY CHECKED BY APPROVED BY
HL
TITLE:
GENERAL ARRANGEMENT DETAILS
W-
04
Z
120° T10 S04
4" T8 T9 BRACING PIPE 126° 1-1/2" 6"
1-1/2" 1-1/2"
A1 1 2 OF 2 1330-PV-01A 9