Riotinto Study Definition Guidance Notes
Riotinto Study Definition Guidance Notes
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Contents page
Executive summary........................................................................................................... 2
Introduction for project sponsors ................................................................................... 3
1 Document key characteristics................................................................................... 3
2 Project life cycle and development stage-gates ....................................................... 4
3 Links to other guidance notes and standards........................................................... 5
4 Study definition guidance notes document structure................................................ 6
5 Rio Tinto policies and standards............................................................................... 6
Study definition guidance level 1 .................................................................................... 7
1 Study work effort, duration and cost ......................................................................... 7
2 Key study activities ................................................................................................... 7
3 Deliverables .............................................................................................................. 7
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Executive summary
The Rio Tinto Study definition guidance notes (SDG) are intended to provide project
sponsors, project study directors and managers and study teams with a set of guidance
notes covering the four Rio Tinto study stages, namely:
• Conceptual
• Prefeasibility (PFS)
• Feasibility (FS)
The objective of the document is to improve understanding of the differences between the
various study stages and to provide guidance on study contents, milestones and
deliverables.
The current document represents the first revision of the original 2002 Rio Tinto SDG and
in conjunction with other key documents, such as the Project evaluation guidance notes
(PEG) and the Guidance on Investment committee procedures, is used as a reference for
independent TEG/Business evaluation and development (BED) reviews of projects
submitted to the Rio Tinto Investment committee (IC).
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The Rio Tinto SDG was originally produced in 2002. The September 2009 update
(Release 2), arose from the need to incorporate many aspects of Rio Tinto’s business
that were considered only as peripheral activities in 2002 but have now become
increasingly important, with the development of their own Rio Tinto standards. Release 2
also reflects changes in Rio Tinto’s business activities (such as the significantly increased
importance of smelting and refining activities since the Alcan acquisition) and the trend
towards increased scopes of work at the conceptual and OoM stages.
This update is based on comments received after extensive consultation with Rio Tinto
subject matter experts representing all of the key disciplines involved in project
development.
• be a high level summary document, but linked to other guidance notes, working
practices and standards; and
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The Investment committee guidance note is the top-level document which describes the
IC process and the current referral limits, whereas the SDG is a key high level technical
document which sits above more detailed documents that describe area specific
standards and offer technical guidance. The relationship between the key documents
aimed at assisting study teams in developing IC proposals is shown in Figure 2. Links to
these key documents can be found in Appendix 1.
Projects that do not exceed the threshold for IC approval (‘minor projects’) are not
explicitly mentioned in the SDG but it is intended that the same principles of project
development apply to all Rio Tinto projects irrespective of scale.
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Level 2 is divided into seventeen sections which are intended to group the major study
activities by “owner”. For example, the “process” section is “owned” by process
engineers and includes not only process engineering activities, but related topics, such as
“water efficiency”.
Many project activities are inter-related and this may be reflected in the document as
comments relevant to a particular discipline occurring in more than one section. Users
are encouraged to read all relevant comments irrespective of ownership and to use the
index provided to locate these comments.
Health and safety has purposefully not been set out as a separate section in the SDG
because it is considered to be implicit in all activities and therefore can not be used to
distinguish study stages. Where specific health and safety issues exist for a particular
activity, reference may be made to reinforce the need for its consideration.
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Level 1 of the SDG provides a quick reference of the major study activities, a summary of
what should be completed at the end of each study stage and a list of expected study
deliverables.
The graphic in Table 1 has been developed to assist project sponsors, managers and
team members to understand the major work activities, their sequence, linkages and the
level of work effort required for each study stage. Although each study will be different,
the work effort summary can be used to understand where work effort may be greater or
less than the generic profile and to check that the effort is correct. Table 1 also depicts
the relative duration of each study stage. The absolute duration will vary from project to
project, according to its size and complexity, but increasing study duration and cost with
progression of the project from the conceptual through to the FS stage is a typical trend.
The stage-gating process should be used in a manner so that study costs are minimised
by clear study stage scope definition, exercising good study management practices and
only advancing those projects to through the next more costly stage if they are potentially
valuable and have an acceptable risk profile.
3 Deliverables
A list of key deliverables created by the end of each study stage is given in Table 3. This
list is intended to be a minimum set of deliverables and reflects what independent
reviewers will be looking for should the project be submitted to the IC.
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Relative Duration
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Table 3 Deliverables
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1
Subject to Investment Committee referral thresholds
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Study definition guidance level 2 provides more detailed guidance and is aimed at study
managers and study team members.
The level 2 guide is divided into seventeen sub-sections each covering a particular study
topic. A “milestone summary” is given as the first item in each sub-section and is
intended to provide a summary of those activities that are usually complete by the end of
each study stage.
The level 2 guide is purposefully generic and some sections may not be appropriate to a
particular project, or the suggested timing of activities or list of activities may not suit
particular conditions. Project managers and team members therefore need to interpret
the guidance notes and adapt them to their specific project. A useful means of doing this
is to construct a gap analysis of the project in question against the guidance notes.
a) Even if it is not explicitly stated, it is assumed that the user is aware of and fully
complies with any Rio Tinto standards that apply in his or her area of responsibility.
b) While the guidance notes are split into discrete disciplinary areas, there are
considerable overlaps between disciplines when project studies are concerned (an
example would be the mutual interests of a geologist and geotechnical engineer and
hydrogeologist). Users should read beyond their own discipline to understand such
interactions.
c) The SDG are intended to provide support to users of the Project evaluation guidance
note (PEG). It is expected that users of these guidance notes will be familiar with and
will apply the concepts enshrined in PEG. For example, each assumption made in
the course of project evaluation should be a central estimate; neither overly optimistic
nor pessimistic.
d) The SDG are not a manual on how to perform studies. They should be read in
conjunction with other relevant guidance available from a number of Rio Tinto
sources (and particularly the “Major project development guidance note”). A brief list
of sources for additional guidance is contained in Appendix 1.
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1 Strategy
Conceptual Order of magnitude Prefeasibility Feasibility
1.1 Milestone summary Potential market(s), product(s) Mine/production development Optimal development sequence Confirm that development
and distribution channels are sequences are assessed and a and production capacity is sequence and production capacity
assessed. Possible narrow range of preferred identified. is optimal to achieve the business
mine/production development production options and capacities opportunity.
sequence and capacities are identified.
identified that provide a potential
business opportunity.
1.2 Strategic fit Preliminary assessment of the Detailed assessment of strategic Strategic fit confirmed with revised Where appropriate, provide details
strategic fit of the project with Rio fit. The underlying project value assumptions (eg value, scope, of future project stages and/or
Tinto and business unit objectives. drivers, threats and opportunities schedule, costs). An analysis spin-off projects.
Consider potential value, risk should be understood. Compare demonstrating key value drivers
profile, structure (eg JV partners), the project relative to other should be presented. Consider
options and synergies, size, type, investment opportunities (eg what optionality this project
complexity. value, capital, cash costs etc), presents and what further phases
potential synergies or competition (eg expansions) or spin-off
with internal (Rio Tinto Group) and projects should be initiated.
external projects, management
effort versus return.
1.3 Resources and Capability and capacity to Required internal and/or external Confirm that the required No significant work.
technology develop, implement and operate technologies and expertise resources can be secured to
the project is assessed. Consider assessed. Project implementation successfully implement and
familiarity with required and operational resources should operate the project. Consider
technologies and operational be identified. impacts on and synergies with
practices required versus existing operations or other
available expertise. projects under development (eg
impact of diverting technical
expertise).
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2 Geology
Conceptual Order of magnitude Prefeasibility Feasibility
2.1 Milestone summary Initial assessment of resource Preliminary resource estimate Resource estimates rigorously Confirmation, validation and
potential based on all data and identification of potential developed and usually reported refinement of resource models
sources including exploration and deposit extensions. Preliminary externally. Mineralised and waste and rock characterisation.
historical records; limited direct characterisation of mineralised rocks are fully characterised to
information. and waste rocks. support all other study activities.
2.2 Survey and Project location, site topography, Preliminary topographic data (eg Accurate topographic data Site topographical surveys
topography geological maps etc generally aerial survey or satellite DTM) acquired with full quality control developed to a level of detail to
derived from existing published captured and its accuracy checks on grid and other support engineering studies (eg
information and based on a assessed (eg spot GPS checks). significant features (eg check to allow precise estimates of cut
common grid. Lease boundary Known features of significance hole collars and DTM are and fill volumes for construction
markers established as required (such as heritage/ethnographic coincident). Critical local purposes).
by regulators. Disparate data sites or existing mining features and baselines surveyed
sources aligned to a common excavations) surveyed and to provide control for
grid system. Known significant permanently marked. engineering, water,
sites (eg heritage) and/or objects Preliminary topographic map environmental and social
(eg tenure pegs) be identified developed to control exploration surveys. Accurate topographic
and where necessary surveyed functions such as sample and map developed. Contour
and marked. drill collar locations. Mapping spacing should be determined
may be based on a local grid but with reference to the detail
this should be referenced to an required for mine planning.
international coordinate system.
2.3 Drill hole location Leading practice methods for Drill holes incorporated in The location of all holes (even if Accuracy of all models (geology,
and down hole hole collar survey and down hole preliminary geological and sites have been remediated) resource, geotechnical etc) relies
surveying should be established resource models accurately including underground accurately on accurate surface and sub
surveys from the start of drilling. located. Down hole surveys known. Down hole surveys surface surveys.
(usually of all holes initially) used provide reliable data for
to check for hole deviation and modelling. Underground holes
whether this needs to be may need to be plugged and
corrected. their location noted by mine
planning engineers.
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3 Geotechnical
Conceptual Order of magnitude Prefeasibility Feasibility
3.1 Milestone summary Initial geotechnical assessment Preliminary assessment and Detailed assessment and Confirmation, validation and
to assist with identification of modelling based on limited direct modelling of local conditions. refinement of models. Long-term
preferred mining options. information. Regional context is Hazards are assessed and monitoring equipment may be
understood. monitoring programme installed.
developed.
3.2 Data acquisition Site specific data not usually Limited quantity of geotechnical Focused geotechnical Supplementary geotechnical data
available. Geotechnical data; usually acquired from programme of work to acquire acquisition may be required to
conditions inferred from similar exploration drilling. Mapping data for preferred mine option. address specific risks and/or to
environments elsewhere. data may also be acquired. Data Data acquisition focussed on provide support for detailed
acquisition requirements, mine design, stockpile and waste design of site infrastructure (eg
procedures, systems and dump design and supporting underground development,
databases should become fully infrastructure. Drilling shaft/raise stability, waste
developed, in consultation with a programme usually integrated dump/stockpile foundation
competent geotechnical with the resource and assessment, infrastructure
engineer. Hole orientation may hydrogeological appraisal footings).
be required from initial drilling programme. Consideration
and subsequently as required. should be given to the use of
holes for future monitoring during
the operational phase.
3.3 Seismic risk Identify seismic potential of the Specific impacts that could affect Project specific seismic hazard Should be fully known with
region from published information the options under study are study available to underpin mitigation actions identified by
and assess potential impacts to identified and appropriate study engineering design. this stage.
the project. or engineering work defined for
PFS.
3.4 Rock mass strength Initial assumptions on intact rock Index strength testing on core Targeted sampling and specific Refine and validate assumptions
assessment strength, discontinuity conditions and discontinuity surface field and laboratory testing if additional data become
and rock mass strength based on descriptions from geotechnical programme to support a 3D available.
experience in analogous core logging of exploration holes. geotechnical model. Predictive
geological and mining settings. Simple laboratory testing (eg rock mass strength models
Uniaxial compression) may be developed for anticipated
conducted on major lithological induced stress conditions at
units to validate site index scales commensurate with the
strength testing. scales of mine excavation.
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3.7 Geotechnical Geotechnical model is usually A preliminary 3D geotechnical 3D models of key geotechnical Refine and validate the model if
modelling and generalised, inferred from an model may be constructed based parameters and rock mass additional data become available.
understanding of the geology and on the geological model and classification indices fully
characterisation experience in similar deposits. regional information, supported developed based on rigorous
with geotechnical data from geostatistical analysis of good
exploration drilling and mapping quality data. Domains linked to
program. expected geology, rock mass,
structure and groundwater
conditions.
3.8 Response to hazard Potential geotechnical hazards Geotechnical hazards identified Detailed assessment of Final mine design (including
assessments and likely impacts inferred from and technical control methods geological and geotechnical dump stability, where
experience of similar projects. costed based on broad hazards that may impact the appropriate) takes full account of
assumptions, experience and viability of mining (eg terrain geotechnical inputs. Control
comparison with analogous hazard, seismic hazard, slope methods confirmed, engineered
situations. failures, induced stresses, and costed.
inrushes). Technical control
methods and costs included in
mine design. Assesses and
address interaction between new
and existing excavations.
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5 Mining
Conceptual Order of magnitude Prefeasibility Feasibility
5.1 Milestone summary Initial mine design and Evaluation of a range of mining Identify the preferred mining Mine design finalised and
production schedule are options (eg sequence, method) method, sequence, capacity and production schedules optimised.
developed. with trade-off assessment (eg design from a range of possible Detailed (executable) production
open pit versus underground). options. Reserve estimates are schedules usually developed for
usually externally reported. the initial mining area.
5.2 Reserve generation Initial internal estimates of Preliminary internal "reserve" Resource to reserve conversion Proven and probable reserve
and reporting reserves based on adjustments estimates usually based on is supported by rigorous estimates finalised and publicly
to global resource estimate to Inferred resource estimates with engineering analysis. Proved reported. Parameters (such as
account for resource to reserve simplistic resource to reserve and probable reserve estimates cut-off grade, mining selectivity,
conversion (eg mining recovery conversion factors. Estimates do will in most cases be based on recovery and dilution) should be
and dilution. Estimates do not not qualify as reserves and are the outcome of PFS and publicly optimised through engineering
qualify as reserves and are not not publicly reported. reported for the first time. studies. Reserve estimates
publicly reported. audits are recommended.
5.3 Method selection Assumed mining method based Preliminary consideration of Range of mining methods and Finalisation of selected mining
on experience and knowledge of mining options and production options assessed. Preferred method(s), including any
comparable deposits. rates. Initial consideration of method (or combination of refinements to method.
trade-offs (eg bulk versus methods) and production rate Production rate optimised.
selective mining). identified and selected.
5.4 Design constraints Broad brush consideration of Constraints usually based on Constraints usually based on Constraints based on finalised
mining constraints (eg depth to preliminary estimates by other PFS estimates provided by other estimates from other disciplines.
ore, annual production, selective disciplines (eg pit slopes) or disciplines (eg marketing, social, Mine design and operating
or bulk mining, lease inferred from similar mining environmental or regulatory strategy consistent with internal
boundaries). operations (eg sinking, constraints) or are developed and external requirements (eg
development and production from engineered assessments. engineering, approval and
rates). community commitments).
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5.7 Mining cut-off and Assumed, based on similar Nominal with typical average cost Developed from first principles for Developed from detailed cost
specification deposits and currently saleable assumptions for mining activities each mining scenario. estimates and productivity
product specifications. under similar circumstances. Preliminary optimisation of cut off forecasts. Optimised variable
grade strategy. Product cut-off grade strategy if
specifications defined and appropriate.
incorporated (eg phosphorus
limits in iron ore).
5.8 Selectivity, recovery Assumed from experience and/or Assumed from experience and/or Mining selectivity optimised from Selectivity, recovery and dilution
and dilution typical industry comparisons. typical industry comparisons. trade-off analysis (production assumptions confirmed for
rate, cost, product quality). finalised mining method(s) and
Mining recovery and dilution operational practice.
directly estimated.
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6 Process
Conceptual Order of magnitude Prefeasibility Feasibility
6.1 Milestone summary Potential process route(s) are Preliminary evaluation of a range Identify the optimal process Finalise and freeze flow sheet
identified based on comparable of processing technologies, route, technology, capacity and including validated mass, energy
situations. options and capacities. Identify design from a range of possible and water balances. Design
data and test work needs. options. The selected process criteria, equipment specification
must be demonstrated as and raw material suppliers
technically and economically identified.
viable.
6.2 Data acquisition Minimal data available. Usually Preliminary process data usually Major data acquisition stage. Supplementary process data
inferred from other sources. collected at this stage. Data Acquire a representative suite of acquisition may be required to
acquisition procedures and samples to support PFS and FS address specific process
systems should become fully test work programme (consider uncertainties.
developed to obtain relevant and process flow sheet validation,
representative sampling data materials handling, tailings
aligned with the likely processing disposal and pilot plant testing
method(s). requirements).
6.3 Ore characterisation Processing characteristics Preliminary processing Critical parameters (eg grade Pilot plant test work limited to
assumed from comparable assumptions based upon recovery relationships, leach confirming final plant productivity,
operations. Initial consideration geological information and if residence times) have been recovery rates for selected ore
of laboratory and pilot testing appropriate some laboratory determined with reasonable types and/or blends, verification
requirements based on testing (eg diamond core). assurance, using bench scale of operating parameters and
knowledge of geological Appropriate scale laboratory tests on drill core samples. optimisation of unit operations for
environment. testing is supplemented with Depending on complexity of ore the selected process route.
modelling and industry research and process more detailed or
to support potential process larger scale pilot plant tests on
routes. Material handling, bulk samples may be required.
processing and tailings are Flow sheet is finalised based on
considered. results from laboratory and pilot
plant testing.
6.4 Product physical Initially assumed from Assumed from background Detailed tests, possibly on bulk Remaining test work to provide
characteristics background geology. geology and preliminary samples (work index etc) to further confirmation and
laboratory tests eg point load establish crushing and grinding verification.
testing of core. properties. Incorporate physical
test results into final plant design.
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7 Infrastructure
Conceptual Order of magnitude Prefeasibility Feasibility
7.1 Milestone summary Initial assessment of Preliminary assessment of Preliminary engineering designs Basic engineering designs
infrastructure requirements infrastructure requirements with indicating infrastructure layouts, signed-off by operations.
usually with minimal design and simple designs for the various transport routes, power and
engineering input. options being considered. water facilities.
7.2 Design and Minimal design and engineering Simple designs showing Preliminary site layouts with all Layouts with building designs for
engineering effort work. concepts, organisation of layouts major components to scale but major items (ie rail, roads,
(general overview) etc. Identify significant items with limited detail. Identify support facilities, pipelines,
which may involve complex transport routes (including power, ports etc).
technology, advanced design or rail/port etc). Designs developed
research. in response to processing plant
Identify constraints and designs, power and water
opportunities for cooperating with requirements, and transport
government and international routes.
organisation on transport, power
and water infrastructure.
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7.4 Access roads Basic description of any existing Outline extent, in general terms, Preliminary designs required for Basic designs required for new
and required access roads. of the additional access roads new access roads and any access roads and any
required for the project. modifications to existing access modifications required to existing
roads (as per design criteria). roads (as per the finalised design
criteria).
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8 Marketing
Conceptual Order of magnitude Prefeasibility Feasibility
8.1 Milestone summary Initial assessment of market Potential options for product Detailed assessment of product Finalise product volume,
implications for potential product volumes, specification and prices volume, specification, delivery specification, packaging and
volumes, quality and logistics assessed. Target end-use and service requirements. logistics requirements. Major
requirements. markets, and customers should Commercial options should be customers are identified,
be identified. evaluated. contracts or agency agreements
drafted.
8.2 Product Preliminary consideration of likely Product standards should be Product standards are specified The product standard to be
specification products, specifications and specified and the optimal product and the relationships between achieved is specified and
quality. type should be considered in the product quality, recovery, supported by metallurgical test
context of supply and demand throughput and revenue are work. Carry out required sample
forecasting and marketing broadly understood. test work for customers or supply
strategy. Iterate with process product samples to customers if
evaluation and design. appropriate.
8.3 Supply and demand Preliminary assessment of global Local, regional and global supply Supply and demand forecasts by Global supply and demand
forecasts supply and demand forecasts and demand forecasts are product specification and end forecasts provide detailed
from a broad Rio Tinto assessed at a product level to use segment complete. Upside analysis of short, medium and
perspective. influence the choice of optimal and downside impacts of industry longer term trends and scenarios
product. Industry trends and and market scenarios on by product and end use segment
impacts on supply and demand forecasts quantified. and are checked against
are outlined. authoritative external sources.
8.4 Marketing Not considered. Preliminary consideration of Marketing and supply chain Detailed evaluation of synergies
synergies marketing and supply chain synergies with other business completed including shared sales
synergies with other business units are identified and and marketing organisations,
units. incorporated in marketing freight synergies and marketing
strategy development. intelligence.
8.5 Marketing strategy Not considered. Develop overview of market and Typical product handling, Detailed marketing strategy is
industry, aligned with strategic packaging, delivery and other finalised based on market entry
production planning. service requirements that are where necessary.
offered by the market should be
identified. Market acceptability of
product specifications and
service offer should be assessed.
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9 Environment
Conceptual Order of magnitude Prefeasibility Feasibility
9.1 Milestone summary Initial assessment of Preliminary assessment of key Detailed assessment of Finalise environmental
environmental impacts and environmental impacts, mitigation environmental impacts assessment and mitigation plans.
regulatory environment. measures and approval timelines commenced and approval Closure plan (excluding actual
for options being considered. timeline for selected option. operating data) is complete and
Preliminary closure plan has environmental management plan
been developed. advanced.
2.12 Data acquisition Collate existing baseline data. Preliminary baseline data may be Major data acquisition stage. Limited data collection expected
acquired to identify key Baseline surveys (eg flora, fauna, at this stage, except to fill in
environmental risks (eg rare dust and hazardous minerals) identified baseline information
fauna or flora) or to acquire data should be completed including gaps.
for key environmental design consideration of seasonal and
parameters (eg climate, medium to long term variations
rainfall/runoff, geographical (eg climate, rainfall).
features).
9.3 Regulatory context Initial basic outline of the Regulatory requirements that Permitting and approvals process Environmental impact
environmental regulations and apply to the project identified initiated. Land access assessment approved by
approval processes that may including approval processes, requirements fully understood regulators. Permits and
apply to the project. environmental impact and an acquisition plan approvals for construction and
assessment and permitting developed and scheduled. operations fully understood, and,
timescales. Cite any project Environmental regulators should along with construction
factors that could significantly be aware of the project (unless environmental management plan,
influence approvals, including project is confidential) and advanced to stage which meets
access to land and tenure. potential concerns discussed and construction and commissioning
manageable. Environmental timetable. Land access and
impact assessment timescales acquisition complete or in
and costs known and process progress to a defined and
well advanced. If appropriate, realistic schedule.
terms of reference agreed with
regulators.
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13 Operational readiness
Conceptual Order of magnitude Prefeasibility Feasibility
13.1 Milestone summary Not usually considered. Preliminary assessment of labour Assessment of labour skills, Workforce is identified,
requirements, operating training, operating philosophy, recruitment and training plans
philosophy, organisation and organisational structure and developed. Operating strategy
technologies. technology. Operating cycles and cycles finalised and aligned
and practices are outlined. with productivity assumptions.
Operational procedures are
developed.
13.2 Health and safety Provide an outline of the Preliminary assessment of the Develop operational health and Finalise health and safety
management operational health and safety operational health and safety safety management plan to management plan for the
management plan. management plan. sufficient detail to outline the key operations including defining key
performance indicators. performance indicators and
competencies.
13.3 Labour Initial assessment of Preliminary assessment of Commence assessment of Potential work force composition
demographics, demographics and local, regional demographics and labour demographics and labour and educational requirements
education and and national labour characteristics (eg education, characteristics. Compare fully considered. Training and
culture characteristics (eg education, skills and cultural profile) of local educational, skill and cultural further education programmes
skills and experience levels). and regional communities. profile of the available workforce developed or initiated according
Consider legal obligations and with the needs of the selected to circumstances. Full
community expectations. The project. The source(s) of labour consideration given to potential
availability and cost of qualified should be understood and issues arising from interacting
and non-qualified personnel educational and training local, regional and expatriate
should be understood and any requirements needs assessed. cultures. Measures for promoting
specific labour programme Consideration should be given to local workforce development,
identified (eg technical training). community and closure impacts. justification for expatriate
employment and localisation
plans should be considered.
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14 Cost estimation
Conceptual Order of magnitude Prefeasibility Feasibility
14.1 Milestone summary Generally based on comparable Preliminary estimate for various Detailed estimate for selected Final estimate based on multiple
projects, suitably scaled and options. Major capital and option. Direct costs developed quotations and detailed
factored. operating cost elements are from first principles, other costs evaluation and costing for all
identified, benchmarked to may be factored. Benchmark elements.
similar projects. estimates to similar projects.
14.2 Estimate Capacity factored, parametric Preliminary equipment list, other Some quantification, single Detailed quantification, multiple
methodology models, scaled historical disciplines factored, quotations, site specific rates and quotations and detailed
(general) information. infrastructure assumed; infrastructure costing, some pricing/costs for all direct and
significant factoring. factoring that covers all direct (ie indirect components of the
construction labour, equipment, project
bulk materials, provisions,
allowances, tax, duty etc) and
indirect (ie EPCM, owners,
contingency, risk, escalation,
capitalised spares, study costs
etc) costs related to the project.
14.3 Level of engineering Minimal, generally based on Usually 0-5%, with general Usually 5-15%, with all general Usually 15-40% completed, with
design required to other operations. layouts produced. layouts completed and sufficient general layouts finalised and
produce estimate drawings completed to achieve detailed drawings/take off's of
design level estimation. appropriate equipment completed
Generally preliminary take off's for all packages (structural, civil,
for all disciplines. mechanical, electrical, piping and
instrumentation).
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14.6 Operating cost Based on similar operations. Based on similar operations plus Costs developed from first Final operating costs estimated.
estimation basis site knowledge where available. principles based on production Fully detailed costs prepared
Major raw material costs schedule and required inputs (eg based on all operating inputs and
identified and estimated from mobile equipment, operating costs. Benchmarking to similar
known industry benchmarks. personnel, maintenance, operations to be presented.
consumables, raw materials,
G&A, transportation etc).
Benchmarking to similar
operations to be presented.
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15.6 Commerical Develop a view of how the equity Generally not applicable in case Generally not applicable in case Ownership/participation
structure ownership/participation in the of equity transactions such as of equity transactions such as agreements negotiated and
business for the opportunity M&A, JV’s and farm-in and M&A, JV’s and farm-in and completed.
might be organised. Consider participation agreements. participation agreements.
business structure, ore deposit
(and associated rights and
royalties), land (including
indigenous ownership), products,
intellectual property and
technology (including
relationships with potential
partners). Note existing
interests, eg JV, government.
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16 Business analysis
Conceptual Order of magnitude Prefeasibility Feasibility
16.1 Milestone summary First indication of potential value Valuation of a number of Comparative valuation of multiple Valuation of the selected option
and understanding of where the alternative options. options and selection of preferred that can serve as a basis for final
value is coming from. option. project approval.
16.2 Financial model High-level standalone project Flexible model aimed at Develop sufficiently detailed Detailed and internally reviewed
description valuation model. assessing NPV of multiple model for valuing multiple options model to fully assess project.
options. and reflecting all significant
elements of the project.
16.3 Model structure Simple structure which reflects Usually a simple design to allow Contains sufficient detail to Detailed model of selected
the usually high level inputs flexing of options and production model increased resolution of option. Inputs are usually broken
(such as notional production rates but should at least reflect a inputs and outputs (eg detailed down into their fundamental
schedules, indicative revenues split in variable and fixed unit production schedules, inventory drivers and costs so that they
and costs). Preferably able to costs for the major functional stockpiles), allowing detailed can be aggregated for analysis
differentiate between fixed and activities. analysis of value drivers. All purposes.
variable costs. costs in expended currency.
16.4 Sensitivity and Simple sensitivity analysis. Critical factors and drivers Sensitivity analysis for multiple Detailed sensitivity and scenario
scenario analysis Consider reverse economic affecting value should be options. Analysis usually analysis for selected option.
analysis to estimate required identified. Sensitivity and conducted for critical factors and Analysis should assess project
project scale and other scenario analysis for multiple drivers affecting value and may robustness to key value drivers
parameters (eg grade) to meet options. include engineered assessments and quantify upside and
financial hurdle. If resource publication is sought, rather than simple flexing of downside uncertainty. Sensitivity
an NPV positive base case financial modelling parameter (eg to exchange rate should be
scenario should be demonstrated engineered analysis of alternate tested if applicable.
and documented to support the production rates).
public position.
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17 Project risk
Conceptual Order of magnitude Prefeasibility Feasibility
17.1 Milestone summary Opportunities and fatal flaw High level risks are identified, Identification, evaluation and Detailed identification, evaluation
threats relative to business evaluated and where possible management of risks relative to and management of risks for
objectives are identified, managed, especially the full range of project and selected option, including
evaluated and where possible opportunities. Risk profiles for operational objectives. Risk execution activities and
managed. different options are developed. profiles for remaining options are operational readiness.
refined. Prioritisation of work and
development of robust
management strategies for key
risks.
17.2 Scope and context Focus on opportunities (including Scope broadened to include the Scope extended to consider risks Detailed identification, evaluation
looking outside of currently high level risks associated with relative to the full range of project and management of risks for
assumed scope) and fatal flaw undertaking the project especially and operational objectives, selected option, including
concept threats relative to opportunities. including Rio Tinto policies. execution activities, and ramp up
business objectives (especially Also consider risks associated Less focus on opportunities as to steady state operations.
with regard to moral and legal with the next study phase. they should already be included Brownfields projects should
licences to operate). Ensure all in the scope of this or other include interface risks on both the
Ensure different options are
concept options are considered studies, or have been discarded, project and operations.
considered in sufficient detail to
in broad terms. eg as not cost beneficial.
facilitate comparison of risk Include participation of the
Study team and representatives profiles. Ensure remaining options are appointed design engineers,
from relevant areas should considered in sufficient detail to construction contractors and
Expand participants to include
participate in the risk analysis. facilitate comparison of risk future operators.
specialists from sources external
to business unit. profiles. Quantification of risks may be
Draw participants from study appropriate at this stage.
team, the operation, other related
operations and disciplines in
Rio Tinto, T&I or Group staff, and
external specialists.
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Term/acronym Meaning
3D Three dimensional
FIFO Fly-in/fly-out
FS Feasibility study
HR Human resources
IR Industrial relations
JORC code The Australasian Code for reporting of Exploration Results, Mineral
Resources and Ore Reserves
JV Joint venture
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TEG Now TRE Evaluation but previously was the Technical Evaluation Group.
The TEG is the acronym that now refers to the review process
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Index
B
Baseline studies
Communities............................................................................................................................55
Environmental..........................................................................................................................50
C
Climate & Energy
Climate change........................................................................................................................53
Environmental targets & stratetgies.........................................................................................51
Power and energy demand .....................................................................................................43
Power and energy infrastructure .............................................................................................44
Power and energy supply and delivery....................................................................................44
Closure
Costs........................................................................................................................................74
Environmental targets & stratetgies.........................................................................................51
Waste dump design .................................................................................................................32
Water related closure planning................................................................................................52
D
Data acquisition
Assays and product quality......................................................................................................16
Bulk density .............................................................................................................................17
Drill hole location and down hole surveys ...............................................................................15
Environment.............................................................................................................................49
Geological mapping .................................................................................................................18
Geophysics ..............................................................................................................................16
Geotechnical............................................................................................................................24
Hydrology and hydrogeology...................................................................................................27
Processing ...............................................................................................................................35
Sampling and data quality .......................................................................................................16
Social & communities ..............................................................................................................54
Survey and topography............................................................................................................15
E
Engineering
Access roads ...........................................................................................................................41
Accommodation .......................................................................................................................45
Communication systems..........................................................................................................45
Engineering resources.............................................................................................................64
EPCM selection .......................................................................................................................64
Execution planning ..................................................................................................................62
Geotechnical design parameters.............................................................................................26
Infrastructure general...............................................................................................................40
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H
Health & safety
Infrastructure design ................................................................................................................41
Operational readiness..............................................................................................................66
Product stewardship ................................................................................................................52
Project execution planning ......................................................................................................62
M
Mineralogy
Geology & mineralisation controls ...........................................................................................18
Mineralogical assessment .......................................................................................................17
Ore characterisation ................................................................................................................35
Product stewardship ................................................................................................................52
Waste rock characterisation ....................................................................................................19
P
People
Employee and labour relations ................................................................................................69
Labour demographics, education and culture .........................................................................66
Mining manpower requirements ..............................................................................................34
Operating cycles ......................................................................................................................67
Operating philosophy and management..................................................................................67
Organisation ............................................................................................................................67
Performance management and training ..................................................................................68
Recruitment and training..........................................................................................................68
Strategic capability and capacity .............................................................................................13
Product
Chemical characterisation .......................................................................................................36
Freight costs & terms...............................................................................................................77
Marketing strategy ...................................................................................................................14
Marketing technical specification.............................................................................................47
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S
Sustainable Development
Communities............................................................................................................................54
Environmental impact ..............................................................................................................49
Management processes and systems .....................................................................................66
People.......................................................................................................................See People
Value chain ..............................................................................................................................47
W
Water
Environmental targets & stratetgies.........................................................................................51
Groundwater management......................................................................................................28
Pit slope stability ......................................................................................................................29
Power, water, pumping systems..............................................................................................32
Supply & demand ....................................................................................................................28
Surface water management ....................................................................................................27
Underground excavations........................................................................................................29
Water balance..........................................................................................................................38
Water efficiency and recycling.................................................................................................39
Water management facitilies ...................................................................................................42
Water resource assurance.......................................................................................................39
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A1.1 Policies
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A1.2 Guidance
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A1.3 Standards
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8. Marketing Initial assessment of market Potential options for product Detailed assessment of product Finalise product volume,
implications for potential product volumes, specification and prices volume, specification, delivery specification, packaging and
volumes, quality and logistics assessed. Target end-use and service requirements. logistics requirements. Major
requirements. markets, and customers should Commercial options should be customers are identified,
be identified. evaluated. contracts or agency agreements
drafted.
9. Environmental Initial assessment of Preliminary assessment of key Detailed assessment of Finalise environmental
environmental impacts and environmental impacts, mitigation environmental impacts assessment and mitigation plans.
regulatory environment. measures and approval timelines commenced and approval Closure plan (excluding actual
for options being considered. timeline for selected option. operating data) is complete and
Preliminary closure plan has environmental management plan
been developed. advanced.
10. Social and Initial assessment of social, Preliminary assessment of Work programmes are underway SEIA submitted with continued
communities economic and cultural heritage political, social and community (eg consultation campaigns; consultation and feedback on
impacts. impacts. Consultation, community engagement). findings. Workforce development
communication, and community Detailed assessments are and housing plans finalised.
relations strategies are complete.
developed.
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17. Project risk Opportunities and fatal flaw High level risks are identified, Identification, evaluation and Detailed identification, evaluation
threats relative to business evaluated and managed, management of risks relative to and management of risks for
objectives are identified, especially opportunities. Risk the full range of project and selected option, including
evaluated and managed. profiles for different options are operational objectives. Risk execution activities and
developed. profiles for remaining options are operational readiness.
refined. Prioritisation of work and
development of robust
management strategies for key
risks.
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Revision history
1.0
(Document owners will be prompted annually to update content, but no changes may result).
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In the conceptual stage, geotechnical conditions are often inferred from similar environments elsewhere with limited direct data, primarily from exploration drilling. By the feasibility stage, a focused geotechnical program involves comprehensive data acquisition tailored to the preferred mining option. This includes site-specific drilling, mapping, and data collection for mine design and infrastructure support, integrating resource and hydrogeological considerations. Thus, the detail and specificity of data acquisition evolve to support increasingly refined model validation and risk assessment .
Baseline studies provide initial assessments of local and regional community profiles, identifying socio-economic, cultural, and political sensitivities. They are crucial as they inform the socio-economic impact assessments by identifying potential risks and engagement opportunities with communities and governments. Through ongoing analysis, they help tailor project strategies to community dynamics and needs, ensuring alignment with legal and company commitments and fostering sustainable project integration .
Environmental assessments impact project approvals by identifying key impacts and developing mitigation strategies. Steps for compliance include preliminary assessments to understand potential impacts, followed by detailed assessments and the development of closure plans. Ensuring compliance involves aligning assessments with approval timelines and regulatory frameworks, which facilitates permitting processes and mitigates environmental risks throughout project stages .
Strategies for addressing labour demographics include assessing local education, skills, experience levels, and cultural characteristics. Understanding the availability and costs of personnel is essential, along with considering legal obligations and community needs. Skills development can be supported through targeted technical training programs that align workforce capabilities with the project's operational needs, fostering local employment and project sustainability .
Hydrological data acquisition integrates existing baseline data with new data on rainfall, drainage, and groundwater into a database for assessing dewatering impacts, water supply potential, and water quality. This integration is crucial as it informs the development of monitoring programs and long-term models that are essential for sustainable operations, addressing climate risks, ensuring water availability, and safeguarding against environmental impacts during all project phases .
Key considerations for developing a geological model include having a consistent approach with data density and proposed mining scale, as well as addressing local variability and geological controls. Frequent model revision is important because it allows for adjustments in response to changes in mining parameters and increased understanding of local geological conditions, ensuring the model's accuracy and reliability .
Project execution planning provides the framework for establishing scope, budget, schedule, and organizational structure, critical for ensuring a seamless transition to operational readiness. This relationship entails aligning execution strategies with operational goals, defining roles, and ensuring adequate training and recruitment plans. Effective execution planning ensures that all necessary operational procedures are in place, helping to achieve productivity assumptions and readiness for full-scale operation .
Finalizing geotechnical design parameters involves dealing with empirical data limitations and integrating detailed geotechnical investigations. Challenges include ensuring the robustness of designs against variability in geotechnical and hydrogeological conditions. Sensitivity analyses help by identifying operating ranges of key inputs, thus assessing design robustness and guiding necessary adjustments for stability and safety of mines and related infrastructure .
Waste characterisation should be initially assessed from background geology with a preliminary evaluation of waste-related risks, like Acid Rock Drainage (ARD). The refinement of these models factors in detailed assessments of waste characteristics, such as the presence of sulphides and hazardous minerals, to understand their impact on disposal processes and other disciplines like water quality management .
Seismic risk assessment involves identifying the seismic potential and impact on project options. In early stages, it involves assessing published information to recognize seismic hazards. As the project moves to prefeasibility and feasibility stages, this evolves into a project-specific seismic hazard study that underpins the engineering design, identifying and implementing mitigation actions by the feasibility stage .