0% found this document useful (0 votes)
13 views7 pages

Walkers Case Study: Quality & Safety Management

Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
13 views7 pages

Walkers Case Study: Quality & Safety Management

Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

1

Unit 6 - Written Assignment

Success through managing quality, safety, customer service and cost

A Walkers case study

Name Withheld

Department of Business Administration, University of the People

BUS 5611 - Managing Projects and Programs

Dr. Alexius Emejom

May 20, 2024


2

Success through managing quality, safety, customer service and cost: A Walkers case

study

Walkers, a subsidiary of PepsiCo, stands as the leading producer of crisps in the

United Kingdom. Originally, Walkers began as a prosperous butcher shop established by

Henry Walker. However, the conclusion of World War II resulted in a significant scarcity of

beef, leading to strict rationing and stores running out of stock as early as 10:00 am. To

bridge this gap caused by limited beef production, the company expanded its operations and

began producing potato crisps on a small scale.

In this particular examination, our initial focus is on Achieving Success by effectively

managing quality, safety, customer service, and cost, and identifying the indicators of

success. The organization utilizes a performance assessment tool known as the balanced

scorecard, which provides senior executives with a quick yet comprehensive overview of the

company's operations (Kaplan & Norton, 1992). The balanced scorecard evaluates objectives

and metrics from four distinct viewpoints: financial, customer, internal, and innovation and

learning perspectives. When utilizing the balanced scorecard, it is crucial to closely monitor

the inputs associated with each perspective, as outlined below.

Quality

Walkers is dedicated to delivering the highest caliber of potato crisps to their

customers by sourcing top-notch potatoes. Quaker, on the other hand, takes full responsibility

for quality by actively participating in every aspect of the potato supply chain, starting from

the farmers and extending all the way to the final stage of production. To ensure they acquire

the most suitable potatoes, they provide farmers with pre-selected seeds. They adhere to a

comprehensive approach to quality, where they exclusively procure potatoes with low water

content, and subsequently subject them to a meticulous process of washing, peeling, slicing,
3

cooking, flavoring, packing, and loading (Walkers, 2019). Additionally, quality is

meticulously assessed at each stage of production to maintain consistency. Laboratory

technicians ensure consistency by randomly selecting samples and comparing them against a

previously approved gold standard. This practice is also extended to other brands to guarantee

that Walkers surpasses all competition.

Safety

When it comes to safety, there is no foolproof business strategy. However, businesses

must proactively identify hazards and risks and develop risk management plans to minimize

any negative impact on their operations. For instance, Walker's immediate concerns included

noisy machinery, hazardous components, and slippery surfaces caused by the use of oil.

Recognizing the potential risks to employees, Walker implemented measures to mitigate

these risks and established strict safety protocols. If any equipment posed a threat to an

employee, it was immediately removed from the production line, even if it meant potentially

losing business. This exemplifies the prioritization of safety and underscores the

responsibility that falls on each employee. Managers play a crucial role in assessing safety

threats at every stage of production and ensuring that workers adhere to the safety guidelines

outlined in the equipment manuals.

Customer Service

At Customer Service Walker, we prioritize providing excellent customer service to

both our internal and external customers. Our internal customers consist of our dedicated

staff, while our external customers include retailers and the end consumers of our products.

To guarantee a consistent supply to retail outlets, we have a remarkable track record of

delivering 98.5% of ordered items within a 24-hour timeframe. Additionally, our head office

in Berkshire regularly conducts surveys to assess customer satisfaction and consumer


4

preferences, enabling us to identify the products that are most favored by our customers.

Lastly, all of our products have a minimum shelf life of 9 weeks, ensuring that they remain

fresh and of high quality.

Cost

In order to maintain profitability, businesses must effectively control costs while

maximizing production. Walkers successfully achieves this delicate balance by prioritizing

both production optimization and cost management. At Walkers, the management of

production and profits takes place at the plant level, allowing for a meticulous examination of

costs. Additionally, they meticulously scrutinize every aspect of the profit and loss analysis,

including factors such as production rejects. This attention to detail informs their decisions

regarding quality control measures to implement.

Key Goals and Measures

Cost

 Goals. The primary objective is to uphold the exceptional quality of potato crisps,

aligning with customer feedback gathered through surveys. As stated in the A Walker

case study (2019), Walkers places great importance on the excellence of its offerings

and recognizes that customers might opt for a different product if they are not

satisfied with Walkers' offerings.

 Direct Measure: Walkers prioritizes the monitoring of processes in order to achieve

substantial revenue and maintain their status as market leaders.

 Indirect Measure: To minimize costs, particularly in relation to waste, Walkers

implements quality policies and conducts step-by-step monitoring.


5

Delivery

 Goal. Maintain a continuous inventory of fresh products across all our outlets, in line

with customer demand and consumption.

 Direct measure. efficiency, we strive to fulfill 98.5% of all specific orders within 24

hours of order confirmation.

 Indirect measure: Management at Walkers implements an indirect measure by

assigning a shelf life of 9 weeks to all their products. They carefully monitor buffer

stock and prioritize keeping products in order to effectively handle fluctuations in

sales and ensure timely delivery. (Walkers, 2019).

Quality

 Goal. Achieve cost-effective production without compromising on quality.

 Direct/Indirect measure. This is accomplished through the rigorous implementation of

stringent quality control measures, which help minimize costs associated with rejects

and wastage. By prioritizing exceptional customer service, the company aims to

eliminate any returns or unsold inventory (Walkers, 2019).

Ranking

In my evaluation of this particular case, my top priority would be the prioritization of

safety, as it is an integral aspect of any business. I have personally observed instances where

even minor accidents have resulted in the complete shutdown of a company. Therefore,

safety cannot be undervalued. Following safety, I would place quality control in second

position, as it directly affects both customer satisfaction and cost. Determining the ranking

between customer service and cost is a difficult decision, as these two factors are closely

intertwined. The desires and demands of customers directly influence production costs, which

subsequently impact the overall cost of the final product.


6

Conclusion

In order for a plant to become a market leader, it is crucial to comprehend the art of

effectively and satisfactorily balancing the four parameters that have been discussed.

Word count:1,039
7

References
Kaplan, R. & Norton, D. (1992). The Balanced Scorecard—Measures that Drive

Performance. Harvard Business Review. [Link]

scorecard-measures-that-drive-performance-2

Walkers. (2019, September 17). Success through managing quality, safety, customer service

and cost. Business Case Studies.

[Link]

walkers/case-studies/11/[Link]

Common questions

Powered by AI

Customer service performance at Walkers is closely linked to operational efficiency through the company's ability to deliver 98.5% of ordered items within a 24-hour timeframe, ensuring a consistent supply to retail outlets. This efficiency in fulfillment supports high customer satisfaction by meeting their demands promptly. Regular customer satisfaction surveys conducted by the head office provide insights for continuous improvement, while maintaining a minimum product shelf life of 9 weeks ensures product freshness, aligning operational efficiency with customer service excellence .

Walkers uses strategies such as the immediate removal of hazardous equipment from the production line, illustrating their commitment to prioritizing employee safety over business operations. They focus on identifying noisy machinery, hazardous components, and slippery surfaces as potential risks and implement risk management plans to mitigate these threats. This proactive approach ensures operational safety and compliance with safety standards .

Balancing quality, safety, customer service, and cost is crucial for Walkers' business success, as each component directly influences the company's overall performance. Quality ensures customer satisfaction and reduces costs related to rejects; safety protocols protect employee welfare and maintain operational continuity; outstanding customer service enhances brand loyalty and customer retention; and effective cost management bolsters profitability. Excelling in these areas through a balanced approach ensures that Walkers can meet market demands while leading the industry .

Walkers supports their position as market leaders through meticulous cost management by focusing on production optimization and scrupulous examination of profit and loss analysis at the plant level. This involves monitoring processes to enhance revenue and reduce costs, particularly through minimizing waste and implementing quality policies. Their attention to detail ensures they maintain high product quality, which aligns with customer feedback and helps sustain market leadership .

Walkers ensures the quality of their potato crisps by implementing a comprehensive quality management process that begins with the selection of high-quality potatoes. Quaker, responsible for quality, is involved at every stage of the potato supply chain, providing farmers with pre-selected seeds for the most suitable potatoes, characterized by low water content. The potatoes then undergo a meticulous process of washing, peeling, slicing, cooking, flavoring, packing, and loading. Quality is assessed at every production stage through random sampling by laboratory technicians, who compare samples against a gold standard to maintain consistency and surpass competition .

Shelf-life optimization is crucial to Walkers' cost management strategy as it directly impacts product freshness and minimizes waste. By assigning a 9-week shelf life to their products and closely monitoring buffer stock, Walkers can effectively handle sales fluctuations and ensure timely delivery. This careful management reduces unsold inventory and associated costs, thereby enhancing profitability while maintaining high quality standards .

Safety protocols at Walkers significantly impact operational decisions by ensuring that any equipment posing a threat to employees is immediately removed from the production line, even at the risk of potentially losing business. This decision underscores the company's prioritization of safety above all else and requires managers to consistently assess safety threats and ensure adherence to safety guidelines, reflecting Walkers' commitment to safeguarding its workforce .

The Balanced Scorecard plays a crucial role in Walkers' performance management by providing senior executives with a comprehensive overview of the company's operations through four distinct perspectives: financial, customer, internal, and innovation and learning. It helps monitor objectives and metrics, allowing for a detailed assessment and improvement in these areas, ensuring balanced performance across multiple dimensions .

The implementation of the balanced scorecard influences strategic decision-making at Walkers by providing a comprehensive framework to evaluate and enhance performance in financial, customer, internal, and innovation and learning areas. This allows senior executives to quickly assess key metrics and objectives, facilitating informed decisions that align with strategic goals and improve organizational effectiveness, contributing to maintaining market leadership .

Walkers manages the relationship between production costs and customer requirements by closely aligning the production process with customer preferences gathered through surveys. By understanding customer needs, Walkers optimizes production to meet demand without overproduction, thereby controlling costs. This is evident in their ability to deliver nearly all orders within a tight timeframe while maintaining product quality, demonstrating an efficient cost-management strategy that aligns with customer expectations .

You might also like