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Rectangular Tank Design Calculations

This document provides calculations for the thickness of plates and stiffening frames for a rectangular tank based on standards. It calculates the required thickness of side and bottom plates, as well as a top plate, checking deflection and stress requirements. Stiffening frames are determined to be required for the side plates based on deflection.

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0% found this document useful (0 votes)
68 views1 page

Rectangular Tank Design Calculations

This document provides calculations for the thickness of plates and stiffening frames for a rectangular tank based on standards. It calculates the required thickness of side and bottom plates, as well as a top plate, checking deflection and stress requirements. Stiffening frames are determined to be required for the side plates based on deflection.

Uploaded by

maziar.ahmadpour
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Calculation of rectangular tank based on Roark and Young (7 th Edition)

1- Calculation for thickness of side plates and bottom plate

L= 4500 mm = 177.2″
W= 1000 mm = 39.4″
H= 900 mm = 35.4″
G= 1.78
Material = SA-240 316L → S= 115.1 MPa = 16694 psi
H/ L= 900/4500 = 0.2 → β = 0.024 & α = 0.00027
t= L √ (β H 0.036 G) / S → t= 177.2 √ (0.024 x 35.4 x 0.036 x 1.78) / 16694
→ t req. = 8.1 mm → Selected / Actual plate thk. = ta = 10 mm

Note: Since tank entire surface is supported (mounted skid) selected plate for side plate
(10 mm) will be used also for the bottom plate.

Maximum deflection = α 0.036GHL4/ Eta3


= (0.00027 x 0.036 x 1.78 x 35.4 x 177.24) / (27500002 x 0.393) = 0.37in.=9.4 mm
→ Stiffening Frame is required

Design of stiffening frame:


w= 0.036 GH2 / 2 = (0.036 x 1.78 x 35.42) / 2 = 40.2 in.2
R1= 0.3 w = 0.3 x 40.2 = 12.06 in.2
R2 = 0.7 w = 0.7 x 40.2 = 28.14 in.2
I min = R1 L4 / 192 E ta = (12.06 x 177.24) / (192 x 27500002 x 0.39) = 5.7 in.4 = 237 cm4
2- Calculation for thickness of top plate

b= 1000 mm = 39.4″
a= 4500 mm = 177.2″
P= 0.19 psi
a/b= 4500/1000= 4.5 → [Link] table for Case 3 (All edges simply supported, uniform load):
β3= 0.7445 & ɣ3 = 0.1408
бb = β3 P b2 / t2 = (0.7445 x 0.19 x 39.32) / 0.392 = 1436.5 psi = 9.9 MPa
Fb = 0.66 Sy = 0.66 x 172 = 113.52
As бb < Fb → t selected = 0.39 in. = 10 mm is sufficient

Maximum deflection :
ᵹ= ɣ3 (P/E) (b4/t3) = 0.1408 x (19/27500002) x (39.44/ 0.393) = 0.039 in. = 1 mm
→ Stiffening for top plate is not required

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The design of stiffening frames is crucial as it prevents excessive deflection in the side and bottom plates, which would lead to structural instability. Calculations ensure that the sections R1 and R2 (12.06 in.² and 28.14 in.² respectively) and the minimum moment of inertia I min (237 cm⁴) provide necessary reinforcement. These stiffeners are designed based on the distributed load, material properties, and geometric dimensions, ensuring they withstand stresses without deformative failure, thus maintaining tank integrity under operational conditions. This critical component of the tank's structural design is essential for balancing durability and material efficiency .

Using Roark and Young's 7th Edition for the calculations offers several advantages in designing the tank, providing standardized methods for evaluating stress, deflection, and material limits in complex structures. This resource offers empirical formulas and tables tailored for various boundary conditions, such as simply supported edges and uniform loads, facilitating precise calculations necessary for structural integrity analysis. Its comprehensive guidance ensures the design adheres to engineering best practices, identifying critical factors like the aspect ratio and the need for stiffeners, thereby optimizing material usage, safety, and performance against theoretical stress analyses .

A stiffening frame is necessary for the rectangular tank's design because the maximum deflection calculated for the side and bottom plates (9.4 mm) indicates that deformation exceeds acceptable limits, necessitating additional structural support. The stiffening frame is computed by evaluating the distributed load w=0.036 GH2/2, resulting in 40.2 in.², which is then used to determine the stiffening frame sections R1 and R2 as 12.06 in.² and 28.14 in.², respectively. The minimum moment of inertia I min required is calculated using these parameters to prevent unwanted displacement and ensure structural integrity .

The choice of SA-240 316L as the construction material influences the tank's design due to its mechanical properties, particularly its yield strength of 115.1 MPa. These material characteristics dictate the stress and deflection limits of the tank components, directly impacting the thickness calculations for both side and bottom plates using Roark and Young's formula. The material's strength allows for a balance between sufficient structural integrity and material usage, evidenced by the chosen plate thicknesses and the calculations of necessary stiffening frames. Using this grade of alloy provides corrosion resistance and mechanical reliability, which are critical for structural components exposed to potential stresses and environmental conditions .

Parameters β and γ play a pivotal role in the structural analysis of tank plates, providing crucial factors for calculating stress and deflection. For the side and bottom plates, β is used in the formula t=L √ (β H 0.036 G) / S to determine the required thickness, influencing how material properties interact with geometric dimensions to resist bending. For the top plate, γ is a factor in calculating maximum deflection with γ3 (P/E) (b4/t3). These parameters, derived from material properties and aspect ratios, ensure accurate assessment of structural demands and guide the appropriate specification of plate thickness and the need for additional design elements such as stiffeners .

The aspect ratio H/L (0.2 in this case) significantly impacts the derived calculations for plate thickness as it determines the stress distribution across the plates. A lower H/L ratio implies that the tank is longer than it is tall, resulting in a larger surface area that needs to be reinforced against bending and deflection. This ratio affects key parameters such as β, which is used in calculating the required plate thickness, thereby ensuring the design can withstand operational loads without undue stress or deflection. The calculations are heavily influenced by this ratio as well as material properties and geometry, leading to specific design decisions such as selecting a 10 mm plate thickness .

The calculated stress бb for the top plate is 1436.5 psi, which is less than the design stress limit Fb of 113.52 MPa. Since бb is less than Fb, the chosen top plate thickness of 10 mm is deemed sufficient, and therefore, no additional stiffening is required for the top plate, indicating it can adequately support the applied load without excessive deflection .

The required thickness of the side and bottom plates for a rectangular tank made from SA-240 316L is determined by several factors including the tank's dimensions (length L=4500 mm, width W=1000 mm, height H=900 mm), material properties (yield strength S=115.1 MPa), and the tank's aspect ratio (H/L=0.2). Using these factors in Roark and Young's methodology, the thickness t is calculated with the formula t = L √(β H 0.036 G) / S, leading to a required thickness of 8.1 mm. Since the tank's entire surface is supported and to ensure a safety margin, an actual thickness t=10 mm is chosen .

The significance of choosing a selected plate thickness (10 mm) that exceeds the required thickness (8.1 mm) lies in enhancing the tank's safety and reliability. This conservative approach provides a safety margin that accommodates potential load variances, material property inconsistencies, and unforeseen stressors, thereby reducing the risk of failure. By using a thickness greater than the calculated minimum, the design ensures longer service life and greater resistance to buckling and deformation under load, aligning with engineering principles prioritizing durability and safety .

The deflection for the top plate is calculated using the formula ᵹ=ɣ3 (P/E) (b4/t3), resulting in a deflection of 1 mm. This calculation shows that the plate will experience only minimal deflection under the uniform load. Consequently, this limited deflection implies that the selected top plate thickness of 10 mm ensures sufficient structural integrity without the need for additional stiffening, indicating that the design is robust against the applied loads .

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