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Types and Uses of Chisels in Workshops

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Muthukrishnan S
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57 views3 pages

Types and Uses of Chisels in Workshops

Uploaded by

Muthukrishnan S
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

CHISEL

1. Hot chisel is used in – FORGING SHOP


2. Chisel is made of – HIGH CARBON STEEL or Chrome vanadium
steel
3. Which part of the file is used to remove scale of cast iron job-
4. Cross cut chisel is also called – CAPE CHISEL
5. Angle of inclination of chisel while chipping depend on – JOB
MATERIAL
6. The cross cut chisel is used for – CUTTING KEY WAYS
7. The cutting angle. Angle or included angle of chisel for chipping
aluminium is – 30 degree
8. Mushroom of chisel is removed by – GRINDING
9. The body of flat chisel is made with – HEXAGONAL SHAPE
10. The cutting angle or point angle or induced angle of chisel for
chipping brass is – 50 degree
11. The cutting angle or point angle or induced angle of chisel for
chipping cast iron is – 60 degree
12. To what distance is the chisel’s cutting edge hardened & Tempered
– 25 to 35 mm
13. What is the cutting angle of a chisel for simple tasks – 60 degree
14. What type of cutting tool is a chisel – SINGLE POINT CUTTING TOOL
15. REAMER- MULTI POINT CUTTING TOOL
16. What is the length of the chisel – 150 to 200 mm or 100 to 200 mm
17. Where is hot chisel is used – FORGING SHOP or BLACK SMITH
WORKSHOP
18. Where is cold chisel is used – FITTER WORKSHOP
19. Which chisel is used for simple tasks in the workshop – CROSS CUT
CHISEL OR FLAT CHISEL
20. Which chisel is used to cut slots – CROSS CUT CHISEL
21. Which chisel is used to cut the oil drains inside the bearing – HALF
ROUND NOSE CHISEL
22. To what degree is the head of the chisel chamfered – 10 to 12
degree
23. Which chisel is used to cut V shaped drains – DIAMOND POINT
CHISEL
24. What is the cutting edge of chisel made of – CONVEX
25. Which chisel is used in blacksmith or forging shop – HOT CHISEL
26. What should be the angle of the chisel while chipping – 40 degree &
Rack angle is 20 degree
27. Which chisel has a cutting edge of 60 degree and a forging angle of
25 degree – FLAT CHISEL
28. What is the cutting angle of hot chisel – 30 degree
29. What is the process of expanding the head of a chisel called-
30. How are chisels classified –
31. How much carbon is in a chisel made from high carbon steel – 1%
to 1.2%
32. What is the hardness of the cutting edge of chisel – 53 to 59 HRC
33. Which chisel is used after chain drilling – WEB CHISEL
34. Which chisel do you use to remove rough spots after casting – COW
MOUTH CHISEL
35. A diamond point chisel is used for – SQUARING MATERIALS AT THE
CORNERS
36. Which chisel is used for chipping excess metal from welded joints
and castings – FLAT CHISEL
37. What is the use of web chisel – SEPARATING METALS AFTER CHAIN
DRILLING
39. Which of the following chisel is used for cutting oil grooves – HALF
ROUND NOSE CHISEL
40. What would be the effect of chiseling a hard material with lesser
cutting angle – THE RISK OF BREAKAGE WILL BE LARGE
41. During chipping, the chisel will dig into the material when – THE
ANGLE OF INCLINATION IS MORE
42. The body of a flat chisel is usually made in the shape of –
OCTAGONAL CROSS SECTION
43. What should be the cutting angle for chisel, for chipping cast iron –
60 degree
44. For cutting key ways and slots, which type of chisel is used – CROSS
CUT CHISEL

Common questions

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The choice between a hot chisel and a cold chisel is environment-dependent; hot chisels are used in environments where materials are heated, such as in forging, while cold chisels are used on room-temperature metals, as in fitting workshops. Selecting the wrong chisel type can lead to inefficient work, tool damage, or improper cuts, as each is optimized for vastly different conditions .

A cross cut chisel, also known as a cape chisel, is designed with a narrow cutting edge that allows precise cutting of keyways and slots. This design facilitates access into confined spaces where broader tools would be inadequate, making it ideal for detailed work like cutting keyways .

The angle of inclination of a chisel while chipping is dependent on the material of the job. For instance, using a lesser cutting angle on a hard material increases the risk of breakage, as the chisel can dig into the material if the angle is inappropriate. Proper angle selection ensures efficient cutting and minimizes tool damage .

Different metals require specific cutting angles to optimize chisel performance. For example, aluminum requires a 30-degree angle, brass a 50-degree angle, and cast iron a 60-degree angle. Using the correct angle ensures clean cuts by accommodating the hardness and malleability of each metal, preventing tool damage and reducing material wastage .

The mushroom effect, which occurs from repeated hammering, is undesirable as it causes the metal to flare out and potentially cause injury or damage materials. The recommended method to address this effect is grinding it off, restoring the chisel to a safe and functional state .

The cutting edge of a chisel is hardened and tempered through heat treatment processes, which involve heating the material followed by controlled cooling. This treatment is applied to a depth of 25 to 35 mm, providing the necessary hardness to the chisel's working edge while maintaining overall structural integrity .

A flat chisel typically has a flat, straight edge and is used for chipping excess metal from welded joints and castings, utilizing an octagonal cross section for strength. Meanwhile, a half round nose chisel has a rounded edge used specifically for cutting oil grooves inside bearings, allowing for targeting specific curved areas .

A diamond point chisel is preferred when squaring materials at the corners or cutting V-shaped drains. Its pointed design provides precision and the ability to target specific points with minimal adjacent damage, making it ideal for these detailed tasks .

The carbon content in a chisel, typically between 1% to 1.2% for high carbon steel, significantly affects its hardness and durability. Higher carbon content increases tool strength, enabling it to withstand high stress during use without deforming, thereby enhancing performance and longevity .

A hot chisel is primarily used in forging shops or blacksmith workshops for cutting hot metals. Its design is suited to withstand the high temperatures encountered in these environments, made from materials like high carbon steel or chrome vanadium steel which provide the necessary hardness and durability .

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