3/13/23, 8:32 AM Risk Database

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CT Acid Operation
Operations Integrity Management System

Form Title: Hazard Identification and Risk Control Analysis [HIRCA] Form

Mandatory Information As Applicable

BU BL sBL Date Client Well No Project Name

AGU CSC All 2023-03-13 Various

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

268 Operational Pumping acid and corrosive When handling acid, it could Safety -3 3 -9 Wear proper PPE as per MSDS when handling Safety shower and eyes wash station installed Spill -2 2 -4
fluids cause Personnel corrosive or acid Conduct Risk analysis before control kits are available Review emergency
injury,Equipment damage and mixing and pumping fluids Barricade area and allow response plan First aids kits are available
Environment damage, if acid only authorized personnel in the area Inspect and Neutralize fluids are available on site in case of
leaks test the line to ensure no leaks before the job Rig leaks Line must be flushed with fresh water before
up equipment as per Standard Only competent disconnect the lines Wear proper PPE at all time
personnel are allow to handle fluids Secure the
suction and discharge hoses of transfer pump to
prevent line whipping/fluid splash

269 Operational Pumping and Handling Liquid Liquid nitrogen when comes Safety -3 3 -9 Complete PTW and risk assessment before the job Define proper area for muster point -2 2 -4
nitrogen into contact with skin can Crew are current on Nitrogen Operating Standard First aid kit available
cause personnel injury. Rig up equipment as per Standard with main Wear proper PPE for N2 handling
Nitrogen gas can displace isolation valve and belled off assembly Barricaded the area and allow authorized personnel
oxygen and can cause Place equipment in well ventilate area only
unconscious. Do not enter confined space with out PTW Review emergency response plan
Barricade the area and allow only authorized Run water in case of Liquid N2 leaks
personnel Safety shower and eyes wash bottles are available
Wear proper PPE for N2 handling Rig up safe distance 20m from wellhead and
Perform function test of safety device (i.e. OPD Pop control area
off valve) Emergency response plan in place and reviewed
Ensure all HP treating irons are certified Valid Fire extinguishers are available
Rig up equipment at safe distance min 20 from well Perform unit emergency shut down in case of
head upwind direction emergency
Ensure all units are properly grounded Crew trained on fire fighting
Secure the treating line and bleed off lines properly
Over pressure shutdown set at 500 psi above
anticipated pumping pressure
Only certified or authorized personnel allowed to
operate the unit
Prime the N2 units as per SOP
Equipment and surface line pressure test and
ensure no leaks before the job
If there is a leaks, ensure pressure is bled off
pressure to zero before fixing the leaks
Stop the job if it is unsafe.

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3/13/23, 8:32 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

270 Operational CSC equipment rig up and rig Personnel injury, equipment Safety -3 3 -9 Perform prejob meeting and TBT before spotting/rig Wear proper PPE and safety device Review -2 2 -4
down damage could occur if not up/rig down equipment Perform risk assessment emergency response plan Review first aid plan and
done properly. Pinch points, before the tasks (Identify pinch points, lifting first aid kits Use tag line when lifting heavy
Lifting heavy objects, Lifting technique, lifting of load) Wear proper PPE (safety equipment Do not stay in the swing path or below
of load, slip trip and fall. harness when working at height more than 1.6m) the load Stop the job is it if unsafe Rig up
Rig up equipment as per applicable standard Only equipment in a safe distance as per standard keep
competent crew can rig up CSC equipment out unauthorized persons
Complete Lifting plan when involved crane and
sling Ensure lifting equipment are certified and valid
(lifting sling, crane, forklift, pad eyes) Establish
good communication during the rigup/rig down
Ensure sufficient light Ensure equipment are in
good working conditions ( Green tags)

272 Operational Equipment pressure test and Can cause personnel injury, Safety -3 3 -9 Ensure equipment are in good condition and Rig up minimum distance as per standard Review -1 2 -2
high pressure pumping equipment damage inspected (green tags) Wear proper PPE Safety emergency response plan Review first aid kits and
devices (POP off, gauges) are certified and valid first aid plan Set and function test safety device
Rig up equipment as per standard Complete PTW, before pumping and pressure test Ensure
JSA,TBT before the jobs Define pressure limits for equipment certification and inspection are valid (
the job Setup and install safety device on annual certification for HP line) Secure the line as
equipment and the line and ensure they are per SOP and Standard Fire extinguishers installed
operational Barricade the area and install warning Bleed off pressure to zero before fixing the leaks
sign Only authorized person can operate equipment Stop the job is it if unsafe
Follow SOP on equipment rig up, pumping and
pressure test

371 Operational Lifting and loading of -Fall off loads from cranes, Safety -3 3 -9 Operators certified by third party. • Risk Analysis • Clear the area and the operation path from non- -2 2 -4
equipment & chemicals forklifts or any other lifting before the activity, where is included all risks with essential people and equipment if possible. •
appliance. the real conditions. • Permit to Work. • SIMOPS. • Maintain only necessary personnel. • Everybody
- Injuries while handling the Ensure load is within crane capacity • Certified can stop the activity in any moment if Safety is
load. crane with safety load margin •Inspect lifting compromised. • Off load if necessary and rigging
- Inappropriate rigging. appliance, sling, wire hook, hose for visual damage the load properly. • Put additional lights if is dark. •
and trace of hydraulic oil leak on crane •Perform Ensure continuous communication between the
pre-job meeting •Known the load to be lifted •Start signaler and the equipment operator using radios
lifting operation only if weather permits •Ensure and hand signal.
good communication is established •Review lifting
plan ( equipment spot area, swing path, location
layout) before lifting •Designate only one guide for
the crane who can give Signal • Do not stay under
or in between the swing path of the load, including
blind spot • Use safety harness when work at height
above 1.6m • Limited access to the lifting area •
Lights to control the activity. • Double Check the
rigging. • Fastening the load with the appropriate
accessories. • Using certified accessories. • Using
tag lines. • Using signaler and guide person on
land. • Signaling the areas and restricting the
access to non-involved personnel. • Using fresh
people. Avoid people with symptoms’ of fatigue or
when it might be suspected.

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3/13/23, 8:32 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

372 Operational Mob and demob of • Rollovers Safety -3 3 -9 • During nights only convoys are allowed. • Night • Only convoy trips. • Secure the people and protect -2 2 -4
equipment • Lose the load Driving considered only as last option. • Journey the load. • Emergency contact number is available •
• Accidents with the villagers/ Management involving security provider. • Loads Driver to have full PPE and MSDS • Driver to have
citizens properly rigged. • Identify the risks along the road mobile contact and know emergency contact
• Collisions route to locations • Ensure drivers are familiar with number • First aids kits are available • Ambulance
• Mechanical Problems the road and understand the risk associated • and medical are to be available within 30 min in
Controlled speed by Drive Right. • In low visibility case of emergency • Non-essential personnel must
situations, reduce speed as much as possible. • be resting during the mobilization. • In the job,
Fatigue Management. Drivers and passengers drivers and security personnel (non-essential) must
properly rested. • No one should exceed 16 hours be resting. • Stop activities if the risk identified is
of wakefulness. If one member of the crew/driver extreme or non-operative. • If any change is
has been working for more or close to 16 hours, the required, stop activities, develop a risk analysis and
continuity of the operation shall be consulted with ask for formal approval. • Lights turned on all the
the Line Manager. Until the risk is analyzed and the time. • Use the horn to make the convoy visible. •
control measures implemented the activity should Coordinate accommodation and Feeding for the
be stopped. • Pre-Inspection approved by Job people when arrive to destination. • Exception
Supervisor. • Rigging accessories in good approved by the Business Line and Business Unit
conditions. • Only certified drivers by OS. • 24 hours Vice-Presidents.
notice to prepare the crew and the equipment

404 Operational Handling and Pumping HF Personnel Exposure to HF Safety -4 3 -12 Toolbox talk prior to handling and pumping. HF First aid kit available. Safety shower -2 3 -6
fluids Acid ,Burns, Skin damage, Competent / Trained personnel on HF safety [Link] down tanker available. Eye wash
Eye Damage, Inhalation, awareness Certified equipment and treating lines. available. HF first aid treatment is available
Long term injury to personnel PRV set in the line to ensure not over pressure in (included calcium gluconate gel tube). Full acid
Fatality the line. PRV and bleed off line have iron extending PPE worn by all personnel working within the area.
Environmental release. into a suitable tank for disposal. Completely Hose covers fitted to all hoses. Soda ash solution
Environmental damage, enclosed system for pumping. Pressure test hoses. available to neutralize spill. Spill kit available on
ground contamination. Pressure test carried out on low pressure lines and [Link] contact numbers available on
Equipment damage high pressure lines to ensure no leak. Rig up as per [Link] doctor to be informed of pumping
OS SOP & SSHE STD. All transfer, mixing and times. Emergency contact is available on location.
pumping of HF to be carried out during daylight ERP plan is in place. Ambulance is available if
[Link] in place, restricted access Clear lines needed. Crew understands first aid treatment for
of communication. Compunction equipment HF exposure.
available (radios)

424 Operational Equipment Preparation • Failure preparing the Safety -2 3 -6 • Maintenance program tracked and registered. • • Appropriate Personal Protective Equipment. • -1 2 -2
equipment (equipment not Areas fit to perform activities: temperature, Effective Emergency procedures tested on monthly
ready, without maintenance, lightening, space, housekeeping and clean. • basis. • Clear communications with Line
incomplete). Coordination with Line Management to maintain Management and Client. • Stop if any hazard is
• Injuries per inadequate fresh people to avoid fatigue. • Maintain pre-job identified. • Controlling the changes by: stop, think
illumination. check list to ensure that all necessary equipment is and ask before proceed.
• Delays due to poor fit and ready to go. • Double check of equipment
coordination with security, and personnel by Field Engineer or Job Supervisor.
client, logistics, government • Coordination with Security to ensure appropriate
(explosives, radioactive planning.
material, chemicals, etc).

429 Operational Rig up BOP on the rig floor Fall of loads from crane Safety -3 3 -9 • PPE • Good communication • Signal between • Stop unsafe act • First aid available on location • -1 2 -2
Excessive swing lifting supervisor and crew hose reel • Lifting plan • Wind speed monitor • All crew not involved in
Hose broken due to tension Banks man • Visual inspection of lifting devices • operation stay away • Emergency response plan in
Sling/shackle failure Certified lifting equipments • Certified crane place • Keep the spinning radius of the crane free of
Working at height operator • Tugger line to control BOP swing • BOP obstacles and critical equipment • Use safety
hoses must be hooked to BOP with a chain • Only harness or tugger line
one person giving signals to the crane operator •
Always analyze the risks specific to each lifting
(weather, terrain, obstacles etc)

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3/13/23, 8:32 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

430 Operational Lifting Injector Head and rig Slings/Shackles failure Safety -3 3 -9 • Pre-job safety meeting to discuss the risks with rig • Stop if unsafe • Stop, think and act • PPE • Non- -2 2 -4
up on the rig floor Excessive swing crew, crane operator and CT crew • Lifting plan in essential personnel must be keep away • First aid
Tilting of Injector head due to place • Remove the tripping hazards from the work kit available • Fire extinguishers available • Proper
tension in CT between the IH area prior to rig up/down • Proper communication planning • Critical tasks to be performed only by
and CT Reel between lifting supervisor, crane operator and experienced people • Follow contingency
Reel brake personnel involved in lifting operations and signal procedures as per standard
Fall of load from the crane established • Proper planning • Good housekeeping
Releasing slings master link • Non-essential personnel is removed from the
from the crane on the rig floor vicinity • Full PPE • Anti-slip steps • Clean oil free
Hooking up IH slings to travel boots • Use only certified lifting devices • Chain
block injector head on the rig floor when swapping the
Working at height sling from crane to travel block hook • Safety
Hydraulic leaks harness/tugger line • Adequate lighting • Visual
Spills inspection for all lifting equipments to be used •
Physical barriers to prevent non-authorized
personnel to enter in to lifting area • Following
procedures and SOP • Communication with CT
operator to ensure equipment is stopped safely

434 Operational Coiled Tubing Operations • Release of pressure Safety -3 3 -9 • Preventive Maintenance • Grounded equipment • • Stop activities if the risk requires • Follow -2 2 -4
• Hydraulic Leaks Splices are not allowed • Only certified equipment contingency procedures as per standard and
• Moving parts (slings pad eyes..etc) • HIRCA reviewed and pre- Industry practices • Personal Protective Equipment
• Tension in the CT between job meeting held in the presence of all parties fit for the activity • Maintain only necessary staff •
the IH and the CT Reel involved in the operation • Maintain the body as far Critical tasks to be performed only by experienced
• Noise as possible of the operation • Avoid combustibles people • Use of fire extinguishers and first aid kits
• Electrical problems and flammable materials in the same location • when necessary • Maintain the people as far as
• Fatigue Barricade the area • Signals communicating the risk possible • Check that all barriers are installed and
• Heat Exhaustion • Critical tasks completed only by people with working properly
• Fire experience • Following procedures and SOP • Risk
• Spills Analysis discussed with all involved parties • Use
• Injuries due to wrong body every tool according to its specifications • Enough
positions illumination • Certified Personnel for each task •
• Cold weather Observation of main control gauges at all times •
Perform SIM 1 & check for visible leaks before
starting the engine and after it is started • Frequent
monitoring of Power Pack status while it is running •
Communication with the CT operator to ensure
equipment is stopped safely • Give the crew the
authority to stop the activity if any risk is identified •
Do not exceed test pressure limit under any
circumstance • Maintain conditioned places for the
people to take a rest

535 Operational Rig up and rig down treating Carrying Treating Iron, Hoses Safety -1 4 -4 - Proper safety training in well site operations - Proper lifting and holding techniques. First aid -1 2 -2
iron and valves. Items may be (Handling, Stepping and Lifting), using mechanical available.
mishandled and dropped, aids.
thus causing injury to - Using teamwork.
personnel, such as broken - Proper use and handling of hammer.
feet and hands. Hammering - Refer to rig-up and rig-down HIRCA.
can smash fingers

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3/13/23, 8:32 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

670 Operational Stimulation Matrix Mud Acid - Personnel Exposure to Safety -4 3 -12 - Toolbox talk prior to handling and pumping. - HF First aid kit available. -2 3 -6
(HF) HF Acid. - Competent / Trained personnel on HF safety - Safety shower available.
awareness - Wash down tanker available.
- Burns
- Certified equipment and treating lines. - Eye wash available.
- Skin damage - PRV set in the line to ensure not over pressure in - HF first aid treatment is available (included
the line. calcium gluconate gel tube).
- Eye Damage - PRV and bleed offline have iron extending into a - Full acid PPE worn by all personnel working within
suitable tank for disposal. the area.
- Inhalation
- Completely enclosed system for pumping. - Hose covers fitted to all hoses.
- Long term injury to - Pressure test hoses. - Soda ash solution available to neutralize spill.
personnel Fatality - Pressure test carried out on low pressure lines - Spill kit available on site.
Environmental release. and high-pressure lines to ensure no leak. - Emergency contact numbers available on location.
- Rig up as per OS SOP & SSHE STD. - Base doctor to be informed of pumping times.
- Environmental damage - All transfer, mixing and pumping of HF to be - Emergency contact is available on location.
carried out during daylight only. - ERP plan is in place.
- ground contamination.
- Barriers in place. - Ambulance is available if needed.
- Equipment damage. - restricted access Clear lines of communication. - Crew understands first aid treatment for HF
- Compunction equipment available (radios). exposure.
- Pressure release

674 Operational Stimulation Matrix HCL and When handling acid, it could Safety -3 3 -9 -Wear proper PPE as per MSDS when handling - Safety shower and eyes wash station installed. -2 2 -4
pump corrosive fluids cause Personnel injury, corrosive or acid - Spill control kits are available.
Equipment damage and -Conduct Risk analysis before mixing and pumping - Review emergency response plan First aids kits
Environment damage, if acid fluids are available
leaks -Barricade area and allow only authorized - Neutralize fluids are available on site in case of
personnel in the area leaks Line must be flushed with fresh water before
- Inspect and test the line to ensure no leaks before disconnect the lines
the job Rig up equipment as per Standard. - Wear proper PPE at all time.
- Only competent personnel are allow to handle
fluids.
- Secure the suction and discharge hoses of
transfer pump to
- prevent line whipping/fluid splash.
- Pressure test carried out on low pressure lines
and high pressure lines to ensure no leaks
- Rig up as per Oilserv standards
- Personnel have done training on Chemical
Handling and Pumping Hazardous fluids.
- Operation only carried out if weather conditions /
lighting / equipment arrangement is suitable to
conduct a safe operation

701 Operational Engine Noise - Hearing problem Health -2 2 -4 - Use earplugs - Use hearing protector if required -1 2 -2

740 Operational Working at Heights - Vertical distance of a fall Asset -3 3 -9 - Check work area for tripping hazards - Use harnesses and fail prevention measures -2 2 -4
- fragile roof - Proper Housekeeping of work area when working at heights
- Voids, sloping roofs - Keep non-essential personnel out of work area - Use platforms when working off the ground for
- Deteriorating materials extended periods of time where proper footing is
- Unprotected edges unavailable
- Unstable or poorly - Guardrails to prevent the employee from falling
maintained access
equipment and adverse
weather conditions

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3/13/23, 8:32 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

844 Operational Spot Equipment - Equipment Stuck in Sand Safety -2 4 -8 - Correct Communication - Follow correct low speeds for all maneuvers -2 2 -4
- Personnel struck by vehicle - Correct Pre job planning - Ground Guide clear of all moving vehicles
- Equipment damage - Trained Ground Guide - Check area for any equipment that may be struck
- Pinch Points - Fluorescent Clothing at night for ground guide - Check ground condition before equipment arrives
- Slips, Trips and Falls - Adequate Lighting
- Dropped objects - Location check prior to equipment arrival
- Reverse parking

845 Operational Rig up surface lines and - Pinch Points Safety -1 3 -3 • All flow lines and connections secured - FSR used • PPE worn by all personnel as required by local -1 2 -2
equipment • All personnel SIPP trained and SIPP practices standards. Impact Gloves a must
- Struck by Hammer
followed • Spare / replacement equipment identified.
- Over exertion during • Condition of tools (Hammer, etc.) checked. • Use of back supports where available.
manual handling • Effective supervision of line layout. • Medical ERP
• Ensure adequate lighting is available. . • Evacuation procedures
- Dropped Object • Housekeeping managed throughout rig up. • First Aid boxes and trainings.
• Layout diagram available and followed.
- Incorrectly aligned Iron
• Pipe stands/supports used.
• Pre rig-up briefing with all personnel.
• Provide more resource/delegate work.
• Plan tasks in advance – Review Plans
• 2 people for heavy items over 25kg
• Employees’ awareness about hot weather.
• Ensure to have Shaded areas and frequent
brakes.

857 Operational Rig Down Treating Iron Lines - Pinch points Safety -2 3 -6 - Flush lines with clean water to waste pit - Good Quality Hammers to be used -1 2 -2
- Spills - Wooden blocks to raise iron from the ground for - Correct Tool for the Job
- Heavy Lifting/Manual hammering - Spare / replacement equipment identified.
Handling - Use correct hammering technique - Use of back supports where available.
- Dropped Objects - Use Lanyard when working at height with - Medical ERP
- Struck by Hammer hammer - Evacuation procedures
- Lift only upto 25KG manually (second man - First Aid
needed for over 25KG)
- Full PPE when hammering (safety glass, Impact
gloves, Steel toe boots and coveralls)
- Ensure all valves are open on pump after job

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3/13/23, 8:32 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

941 Operational Coiled Tubing Fill Cleanout - Damage BHA by hard tag Asset -4 3 -12 - Proper software modeling to ensure proper - Focus on taking small bites and ensure solids -2 2 -4
Using SpinCAT - Damage BHA by exceeding working parameters (Use Cerberus Hydra for returns to surface
working parameters cleaning) - Ensure acid and solvent are available that will
(Pumping pressure, Fluid to - Ensure to follow job program parameters enable partial/total fill dissolution
be pumped) - Ensure to have Cerberus Orpheus operational - Do not exceed tool operating parameters (2000psi
- Getting stuck inside the fill realtime and model set down weight vs surface at the nozzle, 3000lb set down weight)
- Nozzle plugging weight for any requirement - Function test the tool before RIH
- Ensure not to pump pure N2 through the SpinCAT - Use N2 whenever applicable
- Only competent people to operate the OS - If at any cases stopping pumping is required then
equipment make sure to POOH to safe depth as fast as
- if fill is penetrated ensure it is coming back to possible
surface and proper transport is occurring before
penetrating further
- If conditions change ensure MOC is approved
before proceeding
- Ensure tagging only while pumping (Use minimum
rate)
- Ensure surface filter is installed in the 2" line
- Ensure proper communication between all parties
(CT, Pumping, Testing)

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