Ductile Fracture Phase-Field Model
Ductile Fracture Phase-Field Model
[Link]
ORIGINAL PAPER
Received: 20 April 2021 / Accepted: 21 August 2021 / Published online: 23 September 2021
© The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2021
Abstract
This study presents a novel phase-field model for ductile fracture by the introduction of both the plastic driving force
and the degrading fracture toughness into crack phase-field computations based on the phenomenological justification for
ductile fracture in elastoplastic materials. Assuming that the constitutive work density consists of elastic, pseudo-plastic and
crack components, we derive the governing equations from local and global optimization problems within the continuum
thermodynamics framework. In addition to the elastic strain energy, the plastic strain energy also works as a driving force to
sustain damage evolution. Additionally, we introduce a degrading fracture toughness to reflect the evolution of micro-defects
and their coalescences into each other that are caused by accumulated plastic deformation. Equipped with these ingredients,
the proposed model realizes the reduction of both stiffness and fracture toughness to simulate the failure phenomena of
elastoplastic materials. Several numerical examples are presented to demonstrate the capability of the proposed model in
reproducing some typical ductile fracture behaviors. The findings and perspectives are subsequently summarized.
Keywords Crack phase-field · Ductile fracture · Plastic driving force · Degrading fracture toughness · Gradient plasticity
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cases is limited. The continuum damage models, in which into the crack phase-field modeling to establish the crack
discrete cracks are replaced by the material behavior, have kinematics.
also been studied for a long time because of their amenabil- Implementation of phase-field crack models covers a
ity to FEM. Some of these models have long histories: broad range of discretization methods. In the higher-order
the Gurson-Tverg-aard-Needleman (GTN) model [9,10], the phase-field formulation presented by Borden et al. [31], more
Lemaitre model [11] and the microplane damage model regular and faster converging solutions of the variational
[12] were first reported in the 1980s. However, these dam- problem are obtained by adopting the isogeometric analysis
age models are known to suffer from numerical instabilities (IGA) framework [32] as well. Meanwhile, Kakouris et al.
caused by ill-posed partial differential equations [13]. This [33] incorporated the crack phase-field theory into the mate-
deficit inevitably yields pathological mesh-dependent solu- rial point method (MPM), and showed valuable comparisons
tions, and even results in diverged solutions immediately between FEM and MPM. Also, Roy et al. [34] introduced the
after the onset of damage evolution. Therefore, some reg- crack phase-field theory into the peridynamics framework.
ularization techniques are required to overcome these issues, While most of the developments target quasi-static states,
which have been reported to originate from non-local integral some approaches to dynamics have also been proposed [35–
algorithms [14,15] and gradient enhanced approximations 38]. Additionally, a study on the degradation function was
[16,17], respectively. conducted by Sargado et al. [39], and an intensive inves-
During the last decade or two, one of the non-local tigation study for the length scale parameter was provided
methods, the “crack phase-field”, has received considerable by Zhang et al. [40]. Tanné et al. [41] conducted numerical
attention due to its ability to predict arbitrary crack propaga- investigations focussing on the crack nucleation of several
tion and its compatibility with classical fracture mechanics. phase-field models.
The pioneering work was done by Francfort and Marigo [18], Phase-field approaches to ductile fracture were indepen-
who take a variational approach to associate brittle fracture dently pioneered by Ambati et al. [42,43] and Miehe et al.
with the minimization problem of potential energy based on [44,45]. On the understanding that functionals relevant to
the aforementioned Griffith theory. The geometry represen- plastic deformation are not available, Ambati et al. [42] devel-
tation of a crack is subsequently regularized by adopting a oped a coupling strategy between a phase-field brittle model
phase-field approximation so that the variational problem is and an elastoplastic constitutive law by making the degra-
solved with little difficulty [19–21]. As an alternative, Miehe dation function dependent on plastic deformation to realize
et al. [22,23] proposed a formulation based on thermody- ductile fracture. Here, the fundamental idea is that the amount
namics within the continuum mechanics framework and also of degradation depends on both the phase-field parameter d
introduced a history variable to represent the maximum elas- and the accumulated plastic strain α. This recasting of the
tic strain energy in tension ever experienced to ensure the degradation function makes it possible to control the damage
irreversibility of crack propagations. The introduction of this evolution according to the increase of plastic deformation. In
history variable prevents the imposition of Karush-Kuhn- contrast, Miehe et al. [44] introduced a pseudo-plastic energy
Tucker condition on damage evolution and results in a simple based on variational gradient plasticity [46,47] so that plastic
and robust staggered solution scheme for the coupled two- deformations also contribute to a driving force for damage
field problem. In the sequel, various achievements have been evolution. In another attempt to redefine the driving force,
accomplished for phase-field modeling of brittle fracture. A Borden et al. [48] introduced the effect of stress triaxiality
comprehensive review was published by Ambati et al [24]. to plastic strain energy as a parameter to control the damage
More recently, Wu et al. [25,26] proposed peculiar phase- evolution. A review of several major phase-field models of
field models based on cohesive zone model. ductile fracture was done by Alessi et al. [49]. More recently,
Particular attention is paid to the definition of fracture driv- Dittmann et al. [50] and Yin and Kaliske [51] made the frac-
ing forces among the intense studies on the crack phase-field ture toughness into a decreasing function of accumulated
modeling. Henry and Levine [27] identified the crack states plastic strain α as G c (α) to consider the effect of plastic
by decomposing a strain tensor into tensile and compres- deformation.
sive parts, while Amor et al. [28] proposed an energy split In the present work, we propose a new crack phase-field
based on the volumetric-deviatoric decomposition. Miehe model for ductile fracture, into which both the plastic driving
et al. [22] defined the driving force based on the spectral force and degrading fracture toughness are introduced along
split principle. Along with a concise review for some popu- with variational gradient enhanced plasticity. On the assump-
lar strategies, Steinke and Kaliske [29] proposed a split based tion that the constitutive work density consists of elastic and
on the directional stress decomposition and Storm et al. [30] pseudo-plastic components (for convenience, it is referred to
has introduced a homogenization-type approach by incorpo- simply as “plastic” hereafter) as well as crack component,
rating the concept of a representative crack element (RCE) the governing equations are derived from local and global
optimization problems within the continuum thermodynam-
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Fig. 2 Micro-mechanisms of
ductile fracture and its
numerical approximation with
crack phase-field modeling
evolve as the amount of macroscopic plastic deformation evolution. The situation is schematically shown in Fig. 2.
increases; As can be seen, within the region of localized plastic defor-
B Void coalescence: Micro-defeccts selectively coalesce mation, the evolution of small defects causes the decrease
into larger ones, resulting in the macroscopic reduction of in effective surfaces at the micro-scale, which results in the
material stiffness because of the decrease of the effective corresponding reduction of load bearing capacity. This kind
area that can sustain the stress; of phenomena is commonly represented by the reduction
C Crack propagation: Before long, some of the coales- of material properties according to the effective stress con-
cent defects rapidly grow into visible cracks around the cept in conventional continuum damage mechanics (CDM)
stiffness-reduced domain at the macro-scale; [52,53]. In analogy with this, the degradation function can be
D Separation: Complete material separations are observed a multiplier of the energy functions as formulated in crack
and the material totally loses the resistance to external phase-field modeling [44]. It is thus reasonable to assume
forces. that the fracture toughness also gradually decreases as the
damage evolves, and eventually becomes zero at the fully
Thus, from the phenomenological viewpoint, the accumu- broken state from the phenomenological viewpoint.
lation of plastic deformation induces crack growths at the The noteworthy aspect, again, is that a sufficient amount of
macro-scale, and at the same time serves as a driving force plastic deformation induces the generation of micro-cracks
for damage evolution from the computational viewpoint. To and voids, which causes the deterioration of material prop-
this end, strategies for incorporating plastic deformation into erties. Therefore, we assume that the fracture toughness is
the driving force have been proposed by Miehe et al. [44,45] degraded by the accumulated plastic strain α in this study.
and Borden et al. [48]. Although, to the best of our knowledge, no such discussion
However, the crack growth mechanism corresponding to has been published in the literature, Dittmann et al. [50]
the progressive deterioration of the material seems to be over- and Yin and Kaliske [51] present different function forms of
looked in the previous crack phase-field models. Specifically, fracture toughness which decrease with plastic deformation.
the fracture toughness G c has been treated as being con- Hence, the present study is the first to introduce the multiple
stant throughout the computations. If the transitional process effects of plastic deformation, i.e., the plastic driving force
from intact to fully broken regions is infinitesimal as in brit- and degrading fracture toughness, into the modeling.
tle fracture, such a treatment is feasible and leads to lots of
archeivements [24]. However, when large plastic deforma-
tions are involved, the material behavior should adequately
reflect the so-called process zone, in which the material
properties are gradually changed due to void nucleation and
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Nevertheless, for easier numerical implementation, we employ function forms for degradation are subjective as far as they
the idea of micromorphic regularization outlined in [54–56] meet the requirement in Eq. (13).
to only name a few, so that the modified set of state variables To describe the elastic response, we employ the standard
is set to be neo-Hookean constitutive law that consists of volumetric and
deviatoric parts as follows:
C := F, F p , ᾱ, α, ∇α, d, ∇d , (10)
Ψ̂0e = Ψ̂0,vol
e
+ Ψ̂0,dev
e
for the phase-field modeling of ductile fracture, where ᾱ is the
local accumulated plastic strain corresponding to the global κ J e2 − 1 μ (15)
= − lnJ e + I e −3 ,
counterpart α. 2 2 2 b̄
where Ψ̂0e+ and Ψ̂0e− are the undamaged tensile and com- Following the assumption above, the degraded elastic strain
pressive components, respectively, and g (d) is a degradation energy and Kirchhoff stress are obtained as, respectively,
function that represents the reduction of material stiffness.
Following the general description of crack phase-field, the Ψ̂ e = g (d) Ψ̂0e+ + Ψ̂0e−
⎧
degradation has been assumed only for the tensile compo- ⎪
⎪ κ J e2 − 1 μ
⎪
⎪g (d) − lnJ + g (d)
e I e − 3 for J e ≥ 1,
nent of the elastic strain energy Ψ̂0e+ . For the degradation ⎨ 2 2 2 b̄
=
function, the following conditions are necessarily imposed: ⎪ κ J e2 − 1
⎪
⎪ − e + g (d) μ I e − 3 for J e < 1,
⎪
⎩ lnJ
2 2 2 b̄
1 for d = 0 ∂ g (d) (18)
g (d) = and ≤ 0,
0 for d = 1 ∂d 0≤d≤1
(13) and
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In this study, we assume a threshold function for plasticity where λp is the viscoplastic multiplier defined as
as
3
2 p λp := Φ̂ p . (37)
Φ̂ τ dev , r p := ||τ dev || −
p
r (31) 2ηp
3
in which the thermodynamic force r p associated with hard- Also, from Eq. (37), we have the loading-unloading condition
ening (thermodynamic stress that is energy-conjugated to the as
internal variable α) is defined as
2
λp ≥ 0, Φ̃ p = Φ̂ p − ηp λp ≤ 0, λp Φ̃ p = 0, (38)
∂ Ψ̂ p 3
r :=
p
= g (d) ŷ (ᾱ) + pp (ᾱ − α) , (32)
∂ ᾱ
where, in particular, Φ̃ p = 0 corresponds to the plastic yield
Similarly, we assume a threshold function for fracture as condition; see, e.g., Reference [64] for a similar setting. On
the other hand, the phase-field variable satisfies irreversibility
Φ̂ f τf − r f := τf − r f (33) ḋ ≥ 0 thanks to the linearity of Φ̂ f with respect to τf − r f .
Lastly, by substituting Eq. (36) into Eq. (29), we can ensure
where r f is the damage resistance force (thermodynamic the thermodynamic consistency as
stress that is energy-conjugated to the internal variable d)
and is defined as follows: ∂ Φ̂ p Φ̂ f ∂ Φ̂ f
Dpf = τ : d p + τf ḋ = τ : λp + τf
∂τ ηf ∂ τf − r f
∂ Ψ̂ p ∂ Ψ̂ f d ∂ Ψ̂ f
r f := + − · . (34) Φ̂ f
∂d ∂d d X ∂∇d = λp ||τ dev || + τf ≥ 0,
ηf
To prescribe the sufficient conditions for the Clausius- (39)
Planck inequality in Eq. (29), we follow the principle of
maximum dissipation as Remark 2 Thermodynamic consistency is often confirmed
using Ψ̂ instead of Ψ̂ e in Eq. (22); see References [53,63]
V̂ Ċ, τ , r p , τf − r f to only name a few. Specifically, from the viewpoints of
phenomenological (continuum mechanical) modeling, the
= sup τ : d p − r p ᾱ˙ + τf − r f ḋ dissipation rate can also be defined as
τ ,r p ,τf −r f (35)
−
3
Φ̂ p τ dev , r p 2 −
1
Φ̂ f τf − r f 2 . d
4ηp 2ηf Dpf = τ : d − Ψ̂ (C) = τ : d p − r p ᾱ˙ + τf − r f ḋ,
dt
(40)
Here, the 4th and 5th terms in the brackets are the penalization
functions, which control the plastic deformation and damage
evolution with the numerical viscosities ηp > 0 and ηf > 0, from which the first three terms in the right-hand side of Eq.
(35) are straightforwardly obtained by some tensor algebraic
respectively. Also, the convex functions Φ̂ p and Φ̂ f are placed
manipulations.
in the Macaulay bracket • ± = (• ± | • |) /2. It should be
noted here that positive values of Φ̂ p and Φ̂ f are acceptable
and converge to zero for ηp → 0 and ηf → 0 [63]. Then, 3.4 Strong forms
the stationary conditions for the unconstrained optimization
problem in Eq. (35) with respect to the state variables, τ , r p To derive the strong forms of the governing equations, let
and τf − r f , yield the following evolution equations for the us consider the rate potential density per unit volume for the
plastic deformation and crack phase-field evolution: constitutive relations as
⎧
⎪
⎪ ∂ Φ̂ p d
π Ċ, τ , r p , τf − r f = Ψ̂ (C) + V̂ Ċ, τ , r p , τf − r f
⎪
⎪ d p = λp ,
⎪
⎪ ∂τ dt
⎨ ∂ Φ̂ p (41)
ᾱ˙ = −λp p , (36)
⎪
⎪ ∂r
⎪
⎪ Φ̂ f ∂ Φ̂ f
⎪
⎪ , in terms of the basic constitutive functions Ψ̂ and V̂ defined
⎩ḋ =
ηf ∂ τf − r f in Eq. (11) and Eq. (35), respectively. The spatial integration
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Computational Mechanics (2022) 69:151–175 159
of Eq. (41) yields the global rate potential such that [L] Accumulated strain:
∂ Φ̂ p
Π Ċ, τ , r p , τf − r f = π Ċ, τ , r p , τf − r f dV −ᾱ˙ − λp = 0, (50)
B0 ∂r p
− B · ϕ̇dV − T · ϕ̇dA, [L] Accumulated damage:
B0 ∂B0T
(42)
Φ̂ f ∂ Φ̂ f
ḋ − = 0 with Φ̂ f = τf − r f . (51)
ηf ∂ τf − r f
where B and T are the body and traction forces in the ref-
erence configuration, respectively. Then, the involved field
Following Miehe et al. [45], we choose Eqs. (44)∼(46) as
variables for the continuum body are determined from the
the global governing equations for spatial descretization and
optimization problem of the above global rate potential as
the others are considered local ones. Then, a local return
mapping algorithm is conducted to update internal vari-
˙ α̇, ḋ, Ḟ p , τ , r p , τf − r f
ϕ̇, ᾱ, ables by using Eqs. (47)∼(50), whose details are provided in
“Appendix A”.
(43)
= arg inf sup Π Ċ, τ , r p , τf − r f .
˙ α̇,ḋ, Ḟ
ϕ̇,ᾱ,
p
(τ ,r p ,τf −r f )
∂ Ψ̂ e ∂ Ψ̂ p ∂ Ψ̂ f d ∂ Ψ̂ f (52)
+ + − · + τf − r f = 0, (46)
∂d ∂d ∂d d X ∂∇d
Also, the substitution of Eq. (20) into the spatial integration
[L] Hardening force: of Eq. (45) multiplied by the virtual quantity δα yields the
weak form with respect to micromorphic hardening
∂ Ψ̂ p
− r p = 0, (47) y0 lp2 ∂G c α ∗
∂ ᾱ (α − ᾱ) δα + ∇α · ∇δα + γlf δα dV = 0,
B0 pp ∂α
[L] Plastic force: (53)
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and
1 G c (α)
ηf ḋδd + Ĥf dδd + lf2 (∇ x d · F) · (∇ x δd · F)
Bt J lf
Fig. 5 Issue concerning the incorporation of elastoplastic material
∂ Ψ̂ e+ + Ψ̂ p
+ δd dv = 0, behavior into conventional crack phase-field modeling
∂d
(57)
functions R I as
where σ is the Cauchy stress. Here, ∇ denotes the spatial n#
node n#
node
gradient with respect to the reference configuration, whereas u= R I u I , δu = R I δu I ,
∇ x represents that for the current configuration. Also, b and I =1 I =1
t are the body and traction forces in the current configuration n#node n#node
defined as, respectively, α= R I α I , δα = R I δα I , (59)
I =1 I =1
n#node n#
node
B T d= R I d I , δd = R I δd I ,
b= and t = " . (58)
J J N · C −1 · N I =1 I =1
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The element residual vectors corresponding to the weak evaluated at the previous time step tn , so that Eq. (62) reads
forms (52), (53), (54) for the displacement, gradient enhanced
plasticity and crack phase-field are given as, respectively, ∂G c (αn+1 ) ∂G c (αn )
≈ = 0. (65)
∂α ∂α
∂R I
RϕI i = − σi j dv, (61)
Bt ∂x j The tangent matrices are simply obtained by differenti-
⎧⎛ ⎞ ating the above residual vectors with respect to the global
1 ⎨⎝ #
n node
RαI = − J ⎠ R I − ᾱ
R J αn+1 I variables. In this work, we introduce the staggered scheme
n+1 R
Bt J ⎩ J =1 for stable damage computations, as has been detailed in the
⎛ ⎞ ⎫ previous study [24]. Then, two tangent matrices
y0 lp2 n#
node
∂R J ∂R I ∂G (α) ⎬
+ ⎝ J ⎠F
αn+1 Fbk +
c
γlf R I dv
pp ∂ xa
ak
∂ xb ∂α ⎭ ,
J =1 Kϕϕ Kϕα
Kep = and Kpf = Kdd (66)
(62) Kαϕ Kαα
1 ηf Gc I J
Ψ̂0,e+n+1 − Ψ̂cre if Ψ̂0,e+n+1 − Ψ̂cre > Hen Kdd
IJ
= RI R J + R R
Hen+1 = Bt J Δtn+1 lf
Hen otherwises
∂R I ∂R J
p
Ψ̂0, n+1 − Ψ̂cr
p
if
p
Ψ̂0, n+1 − Ψ̂cr > Hn
p p +G c lf Fak Fbk (71)
p
Hn+1 = ∂ xa ∂ xb
p
Hn otherwises !
∂2g e p I J
(64) + 2 Hn+1 + Hn+1 R R dv.
∂d
to ensure the irreversibility of damage evolution. Here, Ψ̂cre Note that a solver for unsymmetrical systems of equations is
p
and Ψ̂cr are material constants to control the activations of required to solve the set of fully coupled discretized equa-
elastic and plastic driving forces, respectively. tions, because the whole tangent matrix is unsymmetric.
A point to notice is that, different from standard gradient It is pertinent to note that the convergence of a staggered
enhanced plasticity, the derivative of the degrading fracture iterative process must be confirmed with an adequate crite-
toughness with respect to α appears in Eq. (62). Dittmann et rion. With reference to the convergence study conducted by
al. [50] employ the fracture toughness at the current time step [24], we employ the convergence criterion as
tn+1 in damage computations by ignoring this term. In this
regard, Yin and Kaliske [51] made the assumption such that Go to next loading step if log10 χk+1 ≤ Tolerance
∂G c /∂α = 0 by mentioning that the degrading tendency of ,
One more cycle if log10 χk+1 > Tolerance
the fracture toughness has a special non-linearity. Similarly,
we assume that the degrading fracture toughness could be (72)
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162 Computational Mechanics (2022) 69:151–175
where χk+1 is the error at k + 1-th iteration defined as promote the damage evolution to some extent, according to
, Eq. (2), such a deliberate setting is physically unacceptable
Πk+1 − Πk and useless for elastic-perfectly plastic materials.
χk+1
= min , |Πk+1 − Πk | . (73)
Πk+1 For this reason, we have introduced a plastic driving force
p
along with threshold Ψ̂cr for its activation. To demonstrate its
If the error becomes smaller than Tolerance, we go to the effect, neglecting the crack viscous parameter, we explicitly
next loading step. Otherwise, a new staggered iteration step derive the damage variable under uniform tensile deforma-
is restarted. Within each staggered iteration step, the Newton- tion as
Raphson iteration is carried out to make the residuals (52),
- . - .
(53), (54) small enough. p p
Ψ̂0e+ − Ψ̂cre + Ψ̂0 − Ψ̂cr
d= - . - .. (75)
p p
G c /2lf + Ψ̂0e+ − Ψ̂cre + Ψ̂0 − Ψ̂cr
5 Representative numerical examples
Here, the plastic driving force enables the phase-field variable
Three representative numerical examples are presented to to evolve depending on the amount of plastic deformation.
p
demonstrate the capability and performance of the pro- Also, by adjusting the critical value Ψ̂cr working as a thresh-
posed model. We utilize the second-order NURBS basis old, we can control the activation of the plastic driving force.
functions in our in-house code that ensures C 1 -continuity Such expected tendencies are exemplified in Fig. 6, which
at a minimum for the discretized weak forms. In order to reveals reduction of stiffness for both linear hardening and
save computation time, the convergence process of the stag- perfectly plastic cases with different threshold values. Nev-
gered iterative scheme is conducted only when dmax > 0.2. ertheless, since this modification realizes a gentle decrease
Also, to maintain computational stability, the evolution of only in all the cases, another strategy is needed to promote
plastic deformation is terminated at integration points with the failure.
sufficiently large damage values of d. Further details are Based on the conceptual background in Sect. 2 and the
explained in “Appendix C”. In the post-processes, we project numerical results presented above, we make the fracture
solutions from each control point to the corresponding FEM toughness be a degrading function. To be specific, the func-
node just for visualization purpose. tion form
5.1 Tensile failure of a homogeneous domain cos −βg α ∗ + 1
subjected to unidirectional uniform deformation G c (α) = (G c0 − G c∞ ) + G c∞ (76)
2
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Fig. 6 Reaction
force-displacement relations for
different critical plastic stored
p
energies, Ψ̂cr [N mm]
(a) (b)
Fig. 7 Reaction
force-displacement relations for
different saturation parameters,
βg [-]
(a) (b)
(a) (b)
5.2 Mixed-mode failure for asymmetrically notched of the specimen is fully fixed, and a forced displacement is
specimen imposed on the other edge. The material parameters are pro-
vided in Table 2. In this example, we adopt the standard Voce
The second numerical example is motivated to examine mesh hardening law
sensitivity and conduct parametric studies for the proposed
model. We target the asymmetrically notched specimen
shown in Fig. 8 with its boundary conditions. The bottom
ŷ (ᾱ) = y0 + h ᾱ + (y∞ − y0 ) 1 − exp −βg ᾱ , (78)
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164 Computational Mechanics (2022) 69:151–175
(a) (b)
(c)
Fig. 9 Crack evolution for asymmetrically notched specimen: mesh sensitivity study
Table 2 Material parameters for asymmetrically notched specimen: and the same degrading fracture toughness Eq. (76) provided
mesh sensitivity study in the previous example.
Parameter Value Unit First, we investigate the relationship between crack length
scale parameter lf and mesh size h e . Fig. 9 shows the crack
Young’s modulus E 220,000 MPa
evolutions with three different mesh sizes of h e ≈ 0.80,
Poisson’s ratio ν 0.3 –
0.40, 0.20 mm with the crack length scale parameter being
Elastic threshold Ψ̂cre 0 N mm fixed at lf = 1.5 mm. For each case, the same failure pro-
Initial yield stress y0 810 MPa cess is observed. To be more specific, cracks initiate at both
Linear hardening parameter h 1500 MPa notches and, propagate towards the center of the specimen
Critical yield stress y∞ 1000 MPa and coalesce with each other to be a single crack path. How-
Saturation parameter βy 100 – ever, as can be seen in Fig. 10, which shows magnifications
Plastic viscosity ηp 10−6 MPa s of the cracked regions, the result of the coarsest mesh size
Plastic length scale parameter lp 2.0 mm h e ≈ 0.80 mm exhibits only a rough crack path. This is due to
Plastic threshold Ψ̂cr
p
0 N mm the inappropriateness of the magnitude relationship between
Penalty parameter pp 10000 MPa lf and h e in the crack phase-field modeling. In fact, according
Initial fracture toughness G c0 2000 kJ/m2 to the previous study [22], the inequality h e ≤ lf /2 is used
Critical fracture toughness G c∞ 0.00001 kJ/m2
as a rough indication to obtain appropriate crack topologies.
Saturation parameter βg 20 –
Nevertheless, the coarsest case does not satisfy the require-
ment; lf /2 = 0.75 mm < h e ≈ 0.80 mm. This defect is
Damage viscosity ηf 10−6 MPa s
also noticeable in the reaction force-displacement relation
Crack length scale parameter lf 1.5 mm
shown in Fig. 11a. The result is depicted with the solid line,
where the load fails to reach zero, since the poor connection
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Fig. 11 Reaction
force–displacement relations for
asymmetrically notched
specimen
(a) (b)
(c) (d)
(a) (b)
Fig. 12 Evolutions of degrading fracture toughness and constitutive work for the finest mesh size, h e ≈ 0.20 [mm]
between the damaged elements does not allow the formation a finer mesh size h e ≈ 0.20 mm that provides the appropri-
of a continuous crack path. ate crack path with completely connected damaged elements
To circumvent the unsatisfactory situation illustrated and the proper reaction force, as shown in Figs. 10c and 11a,
above, a finer mesh must be used. In this context, let us exam- respectively. It is, therefore, pertinent to point out that fur-
ine the result with the medium mesh size h e ≈ 0.40 mm ther attention should be paid for the relationship between lf
that fulfills the condition h e ≤ lf /2. However, as shown in and h e in terms of element topologies (triangle, rectangle
Fig.9b, the reaction force does not reach zero even when the etc.), the order of polynomials (linear, quadratic etc.), inter-
two cracks coalesce with each other. This is probably because polation scheme (FEM or IGA) and other factors. However,
the element alignment is not consistent with the crack path. this is beyond the scope of this study and will therefore be
As far as we know, the direction of elements is the same as the addressed in future work.
direction of crack propagation reported by [22] in their anal- Instead, we further investigate the result with the finest
ysis of the aforementioned condition. Although such a setup mesh size h e ≈ 0.20 mm in terms of the evolutions of
seems to be amenable to the condition, a more careful choice the degrading fracture toughness G c (α ∗ ) and the combined
is needed. This can probably be explored for the case with stored energy Ψ̂ e + Ψ̂ p shown in Fig. 12. It can be seen
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166 Computational Mechanics (2022) 69:151–175
from Fig. 12a along with Fig. 9c that the simulated failure Table 3 Material parameters for asymmetrically notched specimen:
process seems close to reality. More specifically, the frac- parametric study
ture toughness is degraded due to the accumulation of plastic Parameter Value Unit
deformation even prior to damage evolution. In the damaged
Young’s modulus E 220000 MPa
regions representing crack paths, the fracture toughness tends
Poisson’s ratio ν 0.3 –
to become zero in accordance with the actual crack opening
area where no material is present. Similarly, as can be seen Elastic threshold Ψ̂cre 0 N mm
from Fig. 12b, the combined stored energy degrades along Initial yield stress y0 810 MPa
with damage evolution, and no energy exists in the fully dam- Linear hardening parameter h 1500 MPa
aged region. This is reasonable because no material rests on Critical yield stress y∞ 1000 MPa
the region between two discrete crack surfaces in a reality Saturation parameter βy 100 –
where stored energy cannot be defined. It should be recalled Plastic viscosity ηp 10−6 MPa s
that, with the intention of representing these phenomena, the Plastic length scale parameter lp 2.0/2.5/3.0 mm
degradation function is multiplied by not only the elastic Plastic threshold Ψ̂cr
p
0/10/20 N mm
stored energy, but also the plastic one in the proposed model; Penalty parameter pp 10000 MPa
see Eqs. (19) and (20) that were formulated based on the Initial fracture toughness G c0 2000 kJ/m2
discussion in Sect. 2. Critical fracture toughness G c∞ 0.00001 kJ/m2
Second, we conduct a parametric study to validate the Saturation parameter βg 10/15/20 –
capability and performance of the proposed model. The mate-
Damage viscosity ηf 10−6 MPa s
rial parameters for this study are provided in Table 3. Figure
Crack length scale parameter lf 1.5 mm
11b shows the reaction force versus displacement for three
different values of saturation parameter βg = 10, 15, 20.
As mentioned in the previous numerical example, this sat-
uration parameter controls the ductility. The lowest case of attention is paid to the relation between lf and lp although a
βg = 10 shows more ductile behavior and sustains larger variable investigation is provided by Miehe et al. [45].
enforced displacement than the other cases. Also, Fig. 13a–c Figures 11c and 13g–i show the reaction force
show the evolution of damage distributions. As can be seen -displacement relations and damage evolutions for three dif-
p
from these figures, the result of the case with βg = 10 tends ferent plastic threshold Ψ̂cr = 0, 10, 20 N mm, respectively.
to be diffusive, while the increase in βg makes the damage With the introduction of the plastic threshold, it is possi-
region less diffusive. This is because the smaller the value of ble to control the noticeable stiffness degradation. On the
βg is, the larger the plastic deformation is, and therefore its other hand, no remarkable difference in the damage evolu-
distribution is uniform in most cases. Owing to this tendency, tion is observed in these figures. This is probably due to the
fracture toughness is degraded more diffusively. attached notches that induce the crack paths. Thus, the point
Figure 11c shows the reaction force-displacement rela- that activates the plastic driving force does not affect the
tion for three different plastic length scale parameters lp = crack geometry. This is probably because the geometry of
2.0, 2.5, 3.0 mm and Fig. 13d–f show the corresponding the specimen is more dominant to determine the crack path
evolution of damage distributions. As can be seen from Fig. than the parameters for hardening behavior and damage evo-
11c, it is inferred that the increase in the plastic length scale lution. With respect to this point, we will make an additional
parameter lp delays the damage evolution. This is due to the note in the next subsection.
fact that the increase in the plastic length scale parameter Finally, from the results of these investigations, it can be
lp promotes the diffusive behavior of the global variable α concluded that the proposed model is promising to capture
that determines the decrease of the fracture toughness. This mixed-mode failure typical for elastoplastic materials. In par-
characteristic is reflected in Fig. 13d–f. To be specific, the ticular, the ductility and the onset of intense damage evolution
crack becomes wider as lp increases. Note that the origins of can be numerically calibrated by properly adjusting relevant
the gradient enhanced plasticity and the crack phase-field are parameters.
completely different despite the similarities in their govern-
ing equations. The crack phase-field stems from the diffusive 5.3 Tensile failure for flat I-shaped specimen
crack topology that provides a physical interpretation to crack
length scale parameter lf . In contrast, a conventional gradi- The last example is devoted to demonstrating the reproduc-
ent enhanced plasticity is a numerical approach based on the ing capability of crack patterns in a flat I-shaped specimen
basic idea of Taylor’s expansion for a local variable. Also, subjected to tensile loading. The target problem is borrowed
to our knowledge, the plastic length scale parameter itself from references [65,66], in which a typical crack pattern in
does not involve any physical background. Therefore, little shear-band for DP980 steel is reported. The geometry of the
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Computational Mechanics (2022) 69:151–175 167
p
Fig. 13 Crack evolution for asymmetrically notched specimen: parametric study with different values of βg , lp and Ψ̂cr
specimen is shown in Fig. 14 along with the boundary condi- characteristics, the Swift-Voce hardening law is adopted in
tions, in which the width and thickness are denoted by x and this particular numerical example as
y, respectively. The bottom of the specimen is fully fixed, and
a forced displacement is given on the top surface. In addition ŷ (ᾱ) = (1 − ζ ) ya (αb + ᾱ)βc
(79)
to the original thin specimen (x = 12.5 mm, y = 1.2 mm) + ζ y∞ − (y∞ − y0 ) exp −β y ᾱ .
in [66], we also consider a thick specimen (x = 5.0 mm,
y = 3.0 mm) to examine the effect of the thickness on the The material parameters are provided in Table 4, in which the
crack patterns as reported by [67]. Here, the same cross- hardening parameters are taken from [65] and only the rate
sectional area A = 12.5 × 1.2 = 5 × 3 = 15 mm2 is set coefficient ζ is readjusted. Also, we assume the degrading
for both the specimens. To simulate the hardening behavior fracture toughness to be
relevant to the subsequent necking, localization and failure
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168 Computational Mechanics (2022) 69:151–175
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Computational Mechanics (2022) 69:151–175 169
Fig. 16 Detailed evolution of accumulated plastic strain α, phase-field variable d, fracture toughness G c and constitutive work Ψ̂ e + Ψ̂ p for thin
specimen with x = 12.5 [mm], y = 1.2 [mm]
Fig. 17 Experimental result for sively stretched region and finally makes a slanted crack path.
thin specimen subjected to
tensile loading: a fragment after Here, we remove the domain whose phase-field variable is
fracture reported in [66] greater than 0.95 in the post-processing for a better under-
standing of crack propagation. The simulated crack pattern is
in close agreement with both the experimental one reported
by [66] as shown in Fig. 17 and the other numerical result sim-
ulated by [65]. Also, the fracture toughness is degraded prior
to the damage evolution as in the previous numerical exam-
ple for the asymmetrically notched specimen. Similarly, the
combined stored energy degrades along with damage evo-
lution, and no energy exists in the fully damaged region.
This realizes the actual situation because the fully broken
region is incapable of storing energy. It is also worth men-
tioning that although the slanted crack has been obtained in
the present simulation, the horizontal crack reported typi-
Fig. 18 Various crack patterns for the thin specimen obtained during cally in the previous studies [43,51] can also be simulated by
calibration process adjusting function forms of the hardening and degradation
functions as well as their parameters. This is because, unlike
the previous example, the crack path is less affected by the
around u ≈ 5.5 mm. After that, strain localization appears geometry of the flat I-shaped specimen than the aforemen-
around the center of the specimen, and the plastic deforma- tioned various factors that determine the evolution of plastic
tion further localized selectively to one of the shear bands. deformation and damage. In fact, Fig. 18 shows several crack
Subsequently, an asymmetric evolution of accumulated plas- patterns obtained during our calibration process for Figs. 15
tic strain is obtained. Following this strain localization, the and 19. Thus, these investigations using DP980 steel are a
crack initiates from the center, propagates along the inten-
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170 Computational Mechanics (2022) 69:151–175
Fig. 19 Detailed evolution of accumulated plastic strain α, phase-field variable d, fracture toughness G c and constitutive work Ψ̂ e + Ψ̂ p for thick
specimen x = 5 [mm], y = 3 [mm]
Fig. 20 Experiment result for ter of the specimen and spreads out toward the four edges on
thick specimen subjected to
tensile loading [67] the horizontal plane, in which the plastic strain is accumu-
lated. Again, the crack pattern conforms to the experimental
one provided in Fig. 20, although neither the dimensions nor
the material properties are the same as what we used here.
This kind of difference in crack pattern was referred to as the
thickness effect [67]. Specifically, with the x/y rate increas-
ing to 1, the effect of shear stress disappears and results in
the strain localization occurring in the horizontal direction
instead of the shear band, which causes the crack surface
clear demonstration of the capability in adequately simulat- perpendicular to the loading direction. Thus, the proposed
ing typical failure processes in metallic materials. model has successfully demonstrated the thickness effect.
On the other hand, the reaction force-displacement rela- From these results, it is reasonable to conclude that the
tion for the thick specimen shown in Fig. 15 is similar to that proposed model has the capabilities to realize various failure
of the thin one and also exhibits typical elastic-plastic mate- patterns that are often experimentally measured for elasto-
rial behavior, in which a stable reduction of material stiffness plastic materials. This can be confirmed by further studies to
is observed for u ≈ 5 ∼ 5.8 mm until the unstable failure gain similar perspectives in experimental investigations.
stage. Nevertheless, the crack pattern in Fig. 19 is different
from that of the thin specimen; while necking is observed,
it does not form a shear band. Instead, strain localization
develops horizontally. This tendency continues in the crack
evolution; that is, the critical damage initiates from the cen-
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Computational Mechanics (2022) 69:151–175 171
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172 Computational Mechanics (2022) 69:151–175
1 ∂τ 0dev,k τ 0dev,k ∂||τ 0dev,k || with
= − ⊗
||τ 0dev,k || ∂ be ||τ 0dev,k ||2 ∂ be
⎧ ⎫
⎨ ∂ exp −2Δtn+1 λpk nk ⎬ e
: · e,tr ∂τ 0 ∂τ 0vol ∂ Je ∂τ 0dev ∂ b̄ ∂ Fe
⎩ ∂λp
bn+1 ⎭ . (A.7) = ⊗ + e : ∂ Fe :
∂F ∂ Je ∂ Fe ∂ b̄ ∂F
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Computational Mechanics (2022) 69:151–175 173
∂λp ∂n with
Then, and are obtained from the total differential / 0
∂F ∂F 2ηp p
of two local residuals λp 2 p
dα r = dα −||τ 0dev,n+1 || + r + λ =0
3 0,n+1 3g (d) n+1
/ 0
∂rλ ∂rλ ∂λp ∂rλ
p p p
2 p 2ηp p ∂n
d F rλ = d F −||τ 0dev,n+1 || +
p
r + λ =0 → + + :
3 0,n+1 3g (d) n+1 ∂α ∂λp ∂α ∂n ∂α
p
∂rλ
p
∂rλ ∂λp
p
∂rλ ∂n
p 2 ∂r0 ∂λ p ∂n
→ + + : = − kλp λp − kλp n : =0
∂F ∂λp ∂ F ∂n ∂ F 3 ∂α ∂α ∂α
(B.12)
∂||τ 0dev || ∂λp ∂n
=− − kλp λp − kλp n : =0 (B.7)
∂F ∂F ∂F
and
,
τ 0dev,n+1
and dα rn = dα − +n =0
||τ 0dev,n+1 ||
,
(B.13)
τ 0dev,n+1 ∂rn ∂λp ∂rn ∂n ∂λp ∂n
n
dF r = dF − +n =0 → + : = −knλp − knn : = 0,
||τ 0dev,n+1 || ∂λp ∂α ∂n ∂α ∂α ∂α
∂rn ∂rn ∂λp ∂rn ∂n Taking into account of the symmetry of flow tensor, an equation in Vogit
→ + p ⊗ + : (B.8)
∂F ∂λ ∂F ∂n ∂ F notation for Eqs. (B.12) and (B.13) is obtained
∂ τ 0dev ∂λp ∂n
=− − knλp ⊗ − knn : = 0. ⎡ ⎤
∂ F ||τ 0dev || ∂F ∂F ∂λp
⎡ ⎤ ⎢ ∂α ⎥
kλp λp kλp n kλp n kλp n 2kλp n 2kλp n 2kλp n ⎢ ∂n11 ⎥
11 22 33 23 13 12 ⎢ ⎥
⎢ k ⎥ ⎢ ⎥
⎢ n λp kn11 n11 kn11 n22 kn11 n33 2kn11 n23 2kn11 n13 2kn11 n12
⎥ ⎢ ∂α ⎥
Taking into account the symmetry of flow tensor, an equation in Vogit ⎢ 11 ⎥ ⎢ ∂n22 ⎥
⎢ k kn22 n11 kn22 n22 kn22 n33 2kn22 n23 ⎥
2kn22 n13 2kn22 n12 ⎢ ⎥
notation for Eqs. (B.7) and (B.8) is obtained ⎢ n22 λp
⎢
⎥
⎥
⎢
⎢ ∂α ⎥
⎥
⎢ k kn33 n11 kn33 n22 kn33 n33 2kn33 n23 ⎥
2kn33 n13 2kn33 n12 ⎢ ∂n33 ⎥
⎢ n33 λp ⎥ ⎢ ⎥
⎢ ⎥ ⎢ ∂α ⎥
⎡ ⎤ ⎢ 2kn λp 2kn23 n11 2kn23 n22 2kn23 n33 4kn23 n23 4kn23 n13 4kn23 n12 ⎥ ⎢ ∂n23 ⎥
∂λp ⎢ 23 ⎥ ⎢ ⎥
⎢ 2k 2kn13 n11 ⎥
2kn13 n22 2kn13 n33 4kn13 n23 4kn13 n13 4kn13 n12 ⎦ ⎢ ∂α ⎥
⎡ ⎤ ⎢ ⎥ ⎣ n13 λp ⎢ ∂n13 ⎥
kλp λp kλp n kλp n kλp n 2kλp n 2kλp n 2kλp n ⎢ ∂F ⎥ ⎢ ⎥
⎢ ∂n11 ⎥ 2kn λp 2kn12 n11 2kn12 n22 2kn12 n33 4kn12 n23 4kn12 n13 4kn12 n12 ⎢ ∂α ⎥
⎢ k
11 22 33 23 13
⎥
12
⎢ ⎥ ⎣ ⎦
⎢ n λp kn11 n11 kn11 n22 kn11 n33 2kn11 n23 2kn11 n13 2kn11 n12
⎥ ⎢ ∂F ⎥
12
∂n12
⎢ 11 ⎥ ⎢ ∂n22 ⎥ ∂α
⎢ k kn22 n11 kn22 n22 kn22 n33 2kn22 n23 ⎥
2kn22 n13 2kn22 n12 ⎢ ⎥ k
⎢ n22 λp ⎥ ⎢ ∂F ⎥
⎢ ⎥ ⎢ ∂n33 ⎥ ⎡ p ⎤
⎢ k kn33 n11 kn33 n22 kn33 n33 2kn33 n23 ⎥
2kn33 n13 2kn33 n12 ⎢ ⎥ 2 ∂r0
⎢ n33 λp ⎥ ⎢ ⎥
⎢ ⎥ ⎢ ∂F ⎥ ⎢ ⎥
⎢ 2kn λp 2kn23 n11 2kn23 n22 2kn23 n33 4kn23 n23 4kn23 n13 4kn23 n12 ⎥ ⎢ ∂n23 ⎥ ⎢ 3 ∂α ⎥
⎢ 23 ⎥ ⎢ ⎥ ⎢ ⎥
⎢ 2k 2kn13 n11 ⎥
2kn13 n22 2kn13 n33 4kn13 n23 4kn13 n13 4kn13 n12 ⎦ ⎢ ∂F ⎥ ⎢ 0 ⎥
⎣ n13 λp ⎢ ∂n13 ⎥ ⎢ ⎥
⎢ ⎥ ⎢ 0 ⎥
2kn λp 2kn12 n11 2kn12 n22 2kn12 n33 4kn12 n23 4kn12 n13 4kn12 n12 ⎢ ⎥ =⎢ ⎥
⎣ ∂F ⎦ ⎢ 0 ⎥
12
∂n12 ⎢ ⎥
⎢ 0 ⎥
∂F ⎢ ⎥
k ⎣ 0 ⎦
⎡ ∂||τ 0dev || ⎤
0
⎢ ∂F ⎥
⎢ ∂ τ0dev,11
⎢
⎥
⎥
(B.14)
⎢ ∂ F ||τ ⎥
⎢ 0dev || ⎥
⎢ ∂ τ0dev,22 ⎥
⎢ ⎥ with
⎢ ∂ F ||τ ⎥
⎢ 0dev || ⎥
⎢ ∂ τ0dev,33 ⎥
⎢ ⎥
= − ⎢ ∂ F ||τ
⎢ 0dev ||
⎥
⎥
(B.9) p
∂r0 ∂
⎢ ∂ τ0dev,23
⎢2
⎥
⎥ = ŷ (ᾱ) + pp (ᾱ − α) = − pp . (B.15)
⎢ ∂ F ||τ ⎥ ∂α ∂α
⎢
⎢ ∂ τ0dev,130dev || ⎥
⎥
⎢2 ⎥
⎢ ∂ F ||τ ⎥
⎢
⎣ ∂ τ0dev,120dev || ⎥
⎦
∂ ᾱ ∂ ᾱ
In addition, and are obtained as
2
∂ F ||τ 0dev || ∂α ∂F
∂ ᾱ ∂ 2 p 2 ∂λp
with = ᾱn + λ Δtn+1 = Δtn+1 (B.16)
∂α ∂α 3 3 ∂α
∂||τ 0dev || ∂||τ 0dev || p−T
= : exp −Δtn+1 λp n ⊗ F n , and
∂ F n+1 ∂ F en+1
∂ τ 0dev 1 ∂τ 0dev τ 0dev ∂||τ 0dev || ∂ ᾱ ∂ 2 p 2 ∂λp
= − ⊗ = ᾱn + λ Δtn+1 = Δtn+1 . (B.17)
∂ F n+1 ||τ 0dev || ||τ 0dev || ∂ F en+1 ||τ 0dev ||2 ∂ F en+1 ∂F ∂F 3 3 ∂F
p−T
: exp −Δtn+1 λp n ⊗ F n .
(B.10)
C An issue about crack phase-field modeling
∂ Fe
In a same manner, yields Generally, once the material experiences plastic deformation, it does
∂α
not show elastic behavior again except unloadings. Nevertheless, due
to the setup of damage modeling incorporated into the elastoplastic
∂ Fe ∂ F e ∂λp ∂ F e ∂n
= + : (B.11) constitutive model such as [42,50,51], the material shows elastic behav-
∂α ∂λp n=const. ∂α ∂n λp =const. ∂α ior again when the damage accumulates significantly. We explain this
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174 Computational Mechanics (2022) 69:151–175
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Mesh sensitivity affects the accuracy and topology of crack paths in phase-field models, as inappropriate mesh sizes can result in rough crack paths. For a proper representation, the mesh size should satisfy the inequality \( he \leq lf/2 \). In cases where this is not met, such as with a mesh size \( he \approx 0.80 \) mm versus required \( lf/2 = 0.75 \) mm, it leads to a discontinuous crack path and inaccurate reaction force-displacement results .
Variational principles provide a robust theoretical foundation for phase-field modeling, as they allow for the formulation of energy-based methods to simulate fracture dynamics. By treating crack propagation as an energy minimization problem, such principles ensure the model captures the interplay between mechanical forces, material properties, and geometric constraints, which is crucial for predicting crack paths and fracture behavior accurately .
The standard Voce hardening law can pose challenges such as accurately capturing the complex behavior of materials undergoing significant plastic deformation and ensuring stability in numerical simulations due to the exponential term involved. It requires precise calibration of parameters to reflect material behavior accurately across different stages of hardening, potentially demanding high fidelity experimental data for validation .
The saturation parameter \( \beta_g \) in the proposed model influences the rate at which fracture toughness decreases with accumulated plastic deformation. As \( \beta_g \) increases, the model predicts a more rapid drop in fracture toughness, thereby allowing greater control over the ductility of materials .
The function \( G_c(\alpha) = (G_{c0} - G_{c\infty}) \left( \cos(-\beta_g\alpha^*) + 1/2 \right) + G_{c\infty} \) models the reduction in fracture toughness as a function of plastic deformation. This approach encapsulates the material's progressive failure response, reflecting reductions in stiffness and enabling prediction of ductile to brittle transition under different saturation levels. It provides insight into the material's performance under various loading conditions, contributing to an enriched understanding of elastoplastic failure phenomena .
Accumulated plastic strain \( \alpha \) serves as a key variable in the degrading fracture toughness function because it represents the extent of irreversible deformation in the material. The function uses \( \alpha \) to adjust \( G_c(\alpha) \), so that fracture toughness degrades with increasing plastic deformation, accurately reflecting the material's weakening and potential for failure under stress .
Adjusting the penalty parameter ensures appropriate enforcement of constraints in simulations, affecting the accuracy of phase-field modeling in resolving sharp gradients associated with crack propagation. Correct parameterization aids in stabilizing the numerical solution and accurately depicting the material's fracture response by preventing unphysical behaviors like excessive mesh distortion or numerical artefacts .
Using a coarse mesh can lead to an inaccurate representation of crack paths due to inappropriate element sizes relative to the crack length scale. This results in a rough, discontinuous crack topology, as seen with a coarse mesh size of \( he \approx 0.80 \) mm failing to conform to the \( he \leq lf/2 \) guideline. Consequently, the model may produce erroneous reaction force-displacement relations, potentially invalidating predictions about material behavior and failure .
Phase-field modeling captures the evolution and coalescence of cracks seamlessly without remeshing, which is crucial for simulating mixed-mode failure in complex geometries like asymmetrically notched specimens. It considers the influence of mechanical factors such as crack initiation and propagation, providing insights into failure mechanisms and enabling parametric studies under varied conditions like different notching and loading scenarios .
Phase-field models accommodate the anisotropic nature of stress and its directional impact on crack propagation by incorporating stress decomposition in their formulation. This allows a detailed examination of how different stress components contribute to or inhibit crack growth, enhancing the understanding of material failure under complex loading and enabling predictive modeling of fracture mechanics in anisotropic materials .