0% found this document useful (0 votes)
7 views54 pages

Uw 5136

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
7 views54 pages

Uw 5136

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

优质稳定—打造最优秀的控制系统产品

Excellent Automation Systems Help U Win

UW500 Distributed Control System

System Manual
National Engineering Research Center of Industrial Automation, Zhejiang University

Table of Contents
Enterprise Introduction ..............................................................................................................................................................1

Chapter 1 System Introduction ............................................................................................................................................2


1.1 Outline ....................................................................................................................................................................................2

1.2 High Reliability..........................................................................................................................................................................3


1.3 Powerful Functions ....................................................................................................................................................................4

1.4 Open System ..............................................................................................................................................................................5


1.5 Easy Maintenance ......................................................................................................................................................................5

Chapter 2 Network Structure ................................................................................................................................................6


2.1 Outline .......................................................................................................................................................................................6

2.2 Management Net / MNet ............................................................................................................................................................7


2.3 System Net / SNet ......................................................................................................................................................................8

2.4 Control Net / CNet ...................................................................................................................................................................10

Chapter 3 Control Station ....................................................................................................................................................12


3.1 Outline .....................................................................................................................................................................................12
3.2 UW5101 Controller Module ....................................................................................................................................................13

3.3 UW5131 Modbus Communication Module .............................................................................................................................14


3.4 UW5132 Remote I/O Communication Module .......................................................................................................................17

3.5 UW5211 16 Channels HEART Analog Input Module ..........................................................................................................18


3.6 UW5212 16 Channels Large-Signal Analog Input Module......................................................................................................20

3.7 UW5213 16 Channels TC Analog Input Module .....................................................................................................................21


3.8 UW5214 16 Channels RTD Analog Input Module ..................................................................................................................22

3.9 UW5231 16 Channels Mixed Analog Input/Output Module ....................................................................................................23


3.10 UW5311 32 Channels Digital Input Module ..........................................................................................................................27

3.11 UW5322 16 Channels Digital Output Module .......................................................................................................................28


3.12 UW5341 32 Channels SOE Recorder Module .......................................................................................................................29

3.13 UW5411 System Power Supply Module ................................................................................................................................30


3.14 Cabinet and Accessories .........................................................................................................................................................31

Chapter 4 Operator/Engineering Station ........................................................................................................................32


Chapter 5 UWinTech Control Engineering Application Software Platform ........................................................33
5.1 Software Technical Characteristics ..........................................................................................................................................34
5.2 Software Functional Modules ..................................................................................................................................................36

5.3 System Engineering Flowchart ................................................................................................................................................37


Appendix 1:Main Technical Parameters & Environmental Requirements .............................................................................42

Appendix 2: Modules Size, Modules Address Setting & Installation in Cabinet .......................................................................43
Appendix 3: UW500 DCS Form Selection Guidance ...................................................................................................................45
Chapter 6 Quality Control Management .........................................................................................................................51
National Engineering Research Center of Industrial Automation, Zhejiang University

Enterprise Introduction
National Engineering Research Center of Industrial Automation, Zhejiang University, established corresponding to national education
subjects including Control Systems Engineering and Sensor Technology & Automation Equipments, is a comprehensively developing
educational & researching organization, which functions as PhD station, post-PhD station, central national curriculums designer, State Key
Laboratory as well as national engineering research center. NERC▪IA’s missions include: General-purpose large-scale industrial processes as
technical background, develop key technologies which are significant to national economy, and form standardized, categorized and
commercialized technology system & equipments series; Promote & spread technology to corporations and enterprises all over the country;
Develop DCS system, Field-Bus, Automation Instrumentations & Apparatus; Develop application Software & Technologies for Advanced
Control and Process Optimization, etc; Develop training simulator systems for all kinds of industries.

Under the leadership of outstanding scholars including Academician Sun You-Xian, PhD and Professor Wang Wen-hai, PhD, our research &
development team long focus on researching and developing as well as Industrialization of Distributed Control System, Programmable Logic
Controller, Intelligent Instrumentation, Software Platform for Control Engineering, Large-scale Equipment Automation System; We have
undertaken 3 major specialized projects of Industrial Automation High Tech Industrialization assigned by National Development and Reform
Commission, which indicates our firm knowledge accumulation and abundant technology experience; We have formed Complete Series of
Computer Control Technology System & Products System with Independent Intellectual Property Rights, and accomplished 11 great
innovation and technical breakthrough on core technologies, featuring Reliability Design Technology, Data I/O Technology, Real-time
Control Technology, Real-time Database Technology, Software Platform Technology, etc. In the recent 5 years, in the field of Industrial
Automation, acting as primary or secondary, we have achieved 1 National Technical Advancement first Prize, 1 National Technical
Advancement 2nd Prize, 3 Provincial 1st Prize and 1 Provincial 2nd Prize. We have also achieved 20 software copyrights and 30 patents.
Having concluded our decades’ academic researching, knowledge accumulation and technical achievements, National Engineering Research
Center of Industrial Automation, Zhejiang University has successfully developed its Next-Generation Control System ---- UW500 DCS
System.

We, Hangzhou UWNTEK Automation System Co., Ltd, built up our Cooperation Technology Center in [Link], Zhejiang Univ, have
leading innovation concept and abundant technology resources. Our responsibility is industrialization, spreading and service of
next-generation control technology. Our business and products involve researching and developing, manufacturing as well as marketing
service of: Distributed Control System, Programmable Logic Controller, Intelligent Instrumentation, Software Platform for Control
Engineering, Large-scale Equipment Automation System. We believe in values of “Practice, Innovation, Dedication and Profession”; We
insist in concepts of “People as Foundation, Market as Guidance, Quality as Vitality, Reciprocation as Goal”; Experienced from technology
innovation and market expanding, we have built up a cooperation team of Enterprise Management, Research & Development and Project
Engineering Service which is reasonably constructed, experienced, united, diligent, enterprising and innovative. Over 50 percent of research
& development stuffs possess master’s degree or PhD.

1
National Engineering Research Center of Industrial Automation, Zhejiang University

Chapter 1 System Introduction


1.1 Outline
Depending upon the comprehensive technical ascendancies of Zhejiang University, absorbing decades’ academic and research
state-of-the-art achievements of NERC ▪IA, State Key Laboratory of Industrial Control Technology and CSE, combining with our
rich knowledge acquired in unremitting technology tackling and technical innovation as well as great experience in industrial
application, after long-time and sustained application, improving, consummating and examining, we have successfully developed
Excellent, Reliable, Advanced and Powerful Next-Generation Control System——UW500 (UWinPAS500) Distributed Control
System, which is marked by its High Reliability, Open System, Powerful Functions and Easy Maintenance. More than 1000 sets of
products already widely applied in all industrial fields, encompassing Petroleum Chemical, Thermal Power, Nuclear Power,
Steel-making, Chemical Industry, Construction, Light Industry, Paper-making, Environmental Protection and so on.

UW500 DCS System Framework

2
National Engineering Research Center of Industrial Automation, Zhejiang University

1.2 High Reliability


 Hardware Redundancy Design: Power Supply Module with high-availability (hot spare) redundancy design, supports dual electricity
grid input; Control Net and System Net both applied dual high-available redundancy design; Controller Module dual redundancy with zero
transition time, which ensures control consistency; System internal input voting algorithm, output voting algorithm, input/output
self-diagnosis and error report mechanism for all digital and analog values, no user-programming necessity——redundancy design can
simply be approached by configuring, and ensure efficiently and stably running.
 High reliability I/O Modules which are to-channel isolated, channel-to-channel inter-isolated, support to-channel Removal/Insertion
under Power, meeting requirements of high reliability & security fields like nuclear power and emergency shutdown.
 Parts Intellectualized Design: I/O Modules, I/O Sub-Modules, Controller Module, Communication Modules all installed
micro-controller-unites (MCUs) or multiple Processors, support Module self-diagnosis, fault-isolation, removal/insertion under power (RIUP)
and on-process maintenance.
 Intelligent conditioning, supports universal analog signal (voltage/current/TC/RTD) input, software selects signal types, full-scale high
accuracy, self-correction and no further calibration or maintenance necessity.
 Electro-Magnetic Compatibility(EMC) Design: All characteristics meet with related national standards as well as international standards:
EN61000-4-2 (ESD) level 3, EN61000-4-3(RS) level 3, EN61000-4-4(EFT) level 3, EN61000-4-5(Surge) level 3, EN61000-4-6(CS) level 3
---- Excellent Immunity against interference.
 Low-power-consumption design, ventilation design based on natural circulation, thus no forced-cooling necessity and improves system
adaptation to environment temperature.
 Operation Safety Design: Multi-user authority zone security mechanism; data off-line-holding, redundancy status checking, fast-recovery,
information security guaranteed.
 Strictly quality control & supervision on manufacturing process, parts high-temperature prefiring test for 72 hours, entire system
comprehensively and continuously test for 120 hours; Obey ISO9001 International Standards thorough all working process, including system
designing, developing, researching, manufacturing, service and so on.

UW500 DCS Redundancy Structure

3
National Engineering Research Center of Industrial Automation, Zhejiang University

1.3 Powerful Functions


 Configurator Software realizes configuration and supervision of Controller Modules, I/O Modules and Control Net, System Net in all
Control Stations of the control project. It also realizes self-diagnosis of Control Stations, Controller Modules, I/O Modules, CNet, SNet and
convenient error-diagnosing & solving for running hardware devices, meanwhile record configuration events featuring I/O Modules
configuration and on-line configuration, etc.
 Global Engineering Objects Real-time Database with maximum scale of 200,000 tags, supports off-line and on-line edit, delete, add,
import/export, download, etc; All data tags support Alarm function and can be flexibly set according to user requirements, equipped with
Alarm Control to real-timely supervise data abnormalities.
 Independently large History Database with maximum 200,000 tags, with minimum resolution time of 1 second and running load always
less than 30%; Off-line and on-line edit, delete, add and save, while none of which influences the normal running or efficiency of History
Database; History data visiting takes only several seconds and visiting efficiency would not be limited by the scale of History Database.
 Various expression forms of history data: dynamic simulation with tendency control, and timed counting, retrieving, saving in the form
of reports, and even exporting to Relational Database for direct supervision.
 Supports control strategies off-line/on-line programming, off-line/on-line debugging and algorithm single step / single cycle debugging.
 Security Zone function covers all the stations in the entire system. According to safety & security conditions and requirements, it is
possible to set Security Zones for real-time tags, graphic elements, functions, operation and supervision, and the running safety & security of
the entire project is further improved.
 Global Events function provides operation records of the entire software platform including error information, user operation, etc. Then
tracing afterwards would be easy, and the maintainability of the project is improved.
 Sequence of Events (SOE) recording function minimizes factory breakdown time, and provides powerful diagnosis tools for system
supervision and accident analysis. Easy and convenient to configure, high-accuracy with millisecond-level resolution detecting process status
& changes, real-timely recording and saving process events.
 Real-time Data Quality Stamps cover not only channels’ absolute qualities such as channel abnormality, sampling bias, range overrun,
network status, etc, but also process qualities including usage quality, storage quality and transmission quality, therefore ensure security of
reference data.
 Remote Service function realizes remote visiting to project and real-time supervision to industrial fields through establishing Server
Authorization & Client Access Mode.
Channel Diagnosis:
channel off-line, signal
un-matching, sampling Channel Failure: signal
 质量戳是表征记录点实时值质量状况的信息,涵盖
bias, fault diagnosis, etc
wrong-connection or
disconnection
通道故障、采样偏差、量程超限、网络状态等质量
信息等信息;
 质量戳保证了数据的可靠性与可用性,提高了数据
Channel Abnormal:

引用的安全性
signal not matching

 质量戳与实时值被打包存储于历史数据库,便于对
Channel Off-line:
network failure

现场数据的分析;

4
National Engineering Research Center of Industrial Automation, Zhejiang University

1.4 Open System


 Supports 5 arithmetical programming language with different styles: FBD (functional blocks diagram) / LD (ladder diagram) /SFC
(sequence function chart) / ST (structured text) / IL (instruction list); More than its standardized, flexible and derivable characteristics, also
realizes concepts of algorithm mixed programming, sub-program module, algorithm-graphics binding, on-line programming & simulation
and step-by-step off-line/on-line debugging, as well as provided interface supporting third-party algorithm importing.
 Open system structure, comprehensively supports DDE, OPC, ODBC/SQL, OLE DB XML, ActiveX standards, etc; Provides external
access interface in various terms of OLE, COM/DCOM, API, etc, which makes user’s deeper re-development with common develop tools
(VC++, VB, .net, etc) more convenient and easier to joint with third-party software;
 “Inclusive & Incorporative” Real-time Database, under a real-time and open structure, enhances support to kinds of third-party protocols,
covers almost all the popular communication protocols in the market, and is quite ready to add new device drivers for special applications;
Third-party devices and UW series control system hardware are based on standardized & unified device description models, and can be
interconnected perfectly in running process; To conclude, all of which listed above constructed a clean & clear system conceptual and a
secure & compact system structure, truly improved running stability and security, and allowed system’s easy diversification & expanding.
 Consistently applying the traditional “Graphics Multiplexing” mode to generate kinds of industry process graphics, further applied
“Expand Elements Library” concept ---- named as “Expand” because the “Elements Library” is open to import in to library “Elements”
provided by the third-parties as well as new elements combinations made by the user. Significantly reduced graphics making workload, and
also makes the system friendly, easy-to-use, flexible and open.
 Modular & Scalable Structure, Open Software Platform, Professional Application Software, Flexible Integration according to industry
requirements, realizes Horizontal and Vertical Expanding, extraordinarily applicable to all kinds of industries, featuring: small-scale
equipments control system like Chemical Industry, Pharmacy, Construction, Light Industry, Urban Engineering, middle-scale equipments &
combined-equipments control system like Electricity, Petroleum, Metallurgy, and even core-equipments high-reliability & safety control
system like Nuclear Power, Petroleum Chemistry, High-speed Railway.

1.5 Easy Maintenance


 I/O Modules equipped with industrial wiring Terminal Chassis, cancelled accessories such as system rack, bottom support, terminal
blocks and wiring cables, significantly reduced hidden reliability dangers caused by wiring; Supports installation on both sides of control
cabinet, integrated control cabinet and terminals cabinet, all of which lead to easier maintenance, less space occupation and lower costs.
 Supports Modules / Sub-Modules / Network Self-Diagnosis, Modules Removal/Insertion Under Power (RIUP) possible, on-process
repairing possible, which makes maintenance easier.
 Intelligent & multi-functionalized Modules, less module types, easier repairing, eliminate configuration wastes, reduce spare parts;
 Analog signal type selection and Digital input/output mode switching can be easily achieved by software setting. Convenient Signal
Type Selection & easy Modification;
 We provide Remote Technical Support and timely System Guidance, Training and Maintenance Service.

5
National Engineering Research Center of Industrial Automation, Zhejiang University

Chapter 2 Network Structure


2.1 Outline
UW500 Distributed Control System applied a Triple-layers Network Structure consists of Management Net / MNet, System Net /

SNet and Control Net / CNet, respectively. CNet interconnects the functional Modules; SNet is Industrial Ethernet and is able to

interconnect multiple Control Stations or Operator Stations / Engineering Stations; Operator Stations / Engineering Stations can be

connected with MIS (Management Information System) or ERP (Enterprise Resource Plan) through MNet.

UW500 DCS Network Structure

Control Net realizes: coordination control and communication between different units, equipments or workshops; management

data communication of multiple equipments groups or manufacturing processes; coordination control and scheduling between

sub-systems in large industrial process.

6
National Engineering Research Center of Industrial Automation, Zhejiang University

System Net of UW500 DCS system is a real-time industrial network, it connects system nodes including Engineering Stations,

Operator Stations and Field Control Stations. SNet realizes data communication of and between Operator Stations and Field

Control Stations, as well as ensures data consistency. SNet applied Industrial Ethernet and complies with IEEE802.3 standard;

SNet applies reliable High-Available (Hot Spare) redundancy structure, and ensures breakdown of any single network would not

influence system communication. The maximum communication distance of System Net is related to the number of Hubs/Optical

Transceivers and communication medium ---- maximum length of twisted pair is 120m, while max length of Optic Fiber is 1850m.

Hardware of System Net involves Operator/Engineering Station, Control Station, Hubs/Optical Transceivers as well as their

communication medium, and the maximum number of nodes in a SNet is set to be 64, which consists of 32 Operator/Engineer

Stations and 32 Field Control Stations.

Control Net is the real-time redundant network internal of a Control Station. It realizes interconnection and information

communication between I/O Modules and Controller Modules inside of the CS. The maximum nodes number in a CNet is 64.

These Nets are responsible in many tasks including: transmitting process variables, control commands, configuration information,

alarm information and history data, etc. Network performance, say, structure, hierarchy, flexibility, openness, transmission method,

significantly determines the performance of the entire system.

2.2 Management Net / MNet


MNet applies Ethernet and realizes enterprise/factory-level information communication & management. Acts as the information

channel of the entire enterprise/factory, its functions are listed below:

 Access system process parameters and running information from Operator Stations (or special servers), meanwhile

send scheduling commands and manufacturing instruction information from upper management computers to lower

level;

 Management data communication between multiple equipments groups or manufacturing process in the enterprise;

 Coordination control and scheduling management between sub-systems of large-scale industrial process.

 Enterprise/factory-level integrated management, scheduling, statistics and decision making, etc.

Main Technical Parameters of MNet


Network Ethernet

Topology Structure Tree, Star, etc.

Communication Medium Twisted Pairs, Optic Fiber, Coaxial Cable

Redundancy Optional

Baud Rate 10M/100M/1000Mbps

Network Protocol TCP/IP,NETBEUI, etc.

Capacity Maximum 1024 nodes

Communication Distance Maximum 10km (related to transmission medium)

7
National Engineering Research Center of Industrial Automation, Zhejiang University

2.3 System Net / SNet


2.3.1 SNet Summary
SNet is dual-redundant, real-time high-speed Industrial Ethernet. It directly connects Field Control Stations, Operator Stations,

Engineering Stations and data communication modules. SNet is the channel transmitting real-time information of control process,

and is highly real-time and reliable. SNet is able to access to third-party control systems or intellectual instrumentations through

data communication modules connected to it; It can also to send control process information to upper information management

network through Operator Stations that are installed with data service software, or through dedicated servers. Main functions of

SNet are:

 Enables Field Control Stations to send the collected I/O data to Operator Stations;

 Data communication between Field Control Stations ---- fulfills the requirements of large-scale coordination control;

 Enables Operator Stations and Engineering Stations to send control commands or configuration data to Field CS;

 Synchronization, keeps data consistency between Operator Stations;

2.3.2 SNet Performance & Characteristics


The communication medium, exchangers and adaptors of SNet all configured Dual-Redundancy ---- we call the redundant nets

Net A and Net B, respectively. Stations transmit data synchronously through both nets, and receiver stations select and receive the

redundant data packets according to the received packets’ time marks & quality marks. In this way risks of transmission failure

caused by a single net is avoided, and almost no recovery time is needed when the error net recovers.

Real-time communication of SNet is totally based on UDP/TP protocol. UDP is a most simple and no-connection transmission

protocol. In communication process, UDP not only reduced huge connection structuring & destructing costs, but also significantly

improved communication speed as there is no data-conformation or repeat necessity.

Based on UDP protocol, in SNet we comprehensively applied Multicast and Broadcast technologies, and thus significantly

relieved network communication burden. For data communication, SNet of UW500 DCS further provides functions including flow

control, error control, ARQ (automatic repeat request), transmission message SOE check, transmission message quality marks

check, etc, all of which ensure data reliability. Therefore System Net of UW500 DCS has fully ensured process information

efficient, real-time and reliable transmission, and precluded Industrial Ethernet-based SNet’s breakdown caused by communication

overload.

Main Technical Parameters of SNet


Network Industrial Ethernet

Topology Structure Bus or Star


Communication Medium Twisted Pairs, Optic Fiber, Coaxial Cable (thin)
Redundancy Single or Dual
Baud Rate 10Mbps/1000Mbps
Network Protocol IEEE802.3 standard protocol, UDP/IP,TCP/IP protocol
Capacity Max 64 Field CS or data communication modules; Max 64 OS/ES
Communication Distance Maximum 10km (related to transmission medium)

8
National Engineering Research Center of Industrial Automation, Zhejiang University

2.3.3 SNet Equipments


SNet hardware involves Engineering Station, Operator Stations, Field Control Stations, Communication Modules, Ethernet

exchanger / Optic transceivers, communication medium and so on.

[Link] Communication Medium & Device


According to system scale, spatial distribution and communication volume, select suitable communication medium and network

connection mode:

System Scale Communication Medium & Device

0m≤communication distance≤100m Twisted pairs / Exchanger

For ≤100m part, use Twisted pairs / Exchanger; For ≥100m part, use Optic Fiber / Optic
100m≤communication distance
Transceiver

[Link] Network Adapter for Operator/Engineering Stations and Communication Modules


SNet Network Adapter for Operator/Engineering Stations and Communication Modules is Ethernet card. For redundant SNet,

there need to install two Ethernet cards. If O/E Stations are to be connected with Management Net, there need to install another

Ethernet card.
[Link] Network Adapter for Field Control Station
A Controller Module of Field CS integrates two SNet controllers and two CNet controllers, and internally installed 7 or 8-channel

CNet Hub or exchanger for I/O Modules connection.

2.3.4 SNet IP Address Setting


System Net is connected with nodes including Field Control Stations (Controller Modules), Operator Stations, Engineering Station,

etc. IP setting principles of those network devices:

IP range
Type Description
Network Network Segment Station Address

Net A 192.192.1 2~64 Set network address through DIP

Control Station switch on the terminal chassis of


Net B 192.192.2 2~64
Controller Modules.

Operator/Engineering Net A 192.192.1 129~192 Set IP address in operation

Station Net B 192.192.2 129~192 system.

For O/E Stations, just set corresponding IP address in operation system. The IP address [Link] and [Link] specifically

used for GPS clock generator, While for Controller Modules, set network address through DIP switch on the Terminal Chassis of

Controller Modules: the flags 6 bits(S0~S5) are for setting Controller Module address, they make up a stations address range

from 2 to 64.

9
National Engineering Research Center of Industrial Automation, Zhejiang University

SNet Network Connection Diagram (CS*2, OS/ES*3)

2.4 Control Net / CNet


2.4.1 CNet Summary
Control Net is the real-time redundant network internal of a Control Station. It realizes interconnection and information

communication between I/O Modules and Controller Modules inside of the CS. Physically, CNet lies between I/O Modules which

are under the management of the Field Control Station.

2.4.2 CNet Performance & Characteristics


CNet applies CAN (Control Area Network) and complies with ISO11898 CAN Specification 2.0B standard. It is a

Priority-Preemptive bus-network, functions as:

 Multi-primary working mode, any node (Module) in the network could actively transmit data to other nodes at anytime,

while without primary/secondary distinction; Flexible communication mode which does not request nodes IP information, thus

builds up multi-device backup system easily;

 Network nodes information are ranked in different priorities, fulfilling different real-time requirements. Data with high

priority rank could be transmitted within no larger than 134us;

 Applies Non-destructive Bus Arbitration technology: in the case that multiple nodes synchronously transmit information to

the bus, nodes with lower priorities would quit transmission while nodes with higher priorities may continue normal transmission,

thus bus conflicts-arbitration duration is significantly reduced. Network breakdown is avoided even in the case of serious network

overload;

 Data transmission/receiving is easily achieved through several modes featuring node-to-node, node-to-multi-nodes and

global broadcast, no intentional “scheduling” necessity;

 Maximum nodes number is mainly determined by bus-driver circuit, so far this number is 110. Message identifiers maximum

2032 for CANBUS2.0A, and almost unlimited for CANBUS2.0B (expanded standard);

10
National Engineering Research Center of Industrial Automation, Zhejiang University

 Short-frame data structure, short transmission time, high immunity, extraordinary error-detection capacity;

 CRC (cyclic redundancy check) and other error-detection for every frame of information, data error possibility is extremely

low;
 Nodes automatically stop transmitting when serious problems happen, so other nodes in the bus would not be influenced;
 Communication medium could be flexibly selected either Twisted Pair, or Coaxial Cable, or Optic Fiber.

Main Technical Parameters of CNet


Network CAN(Control Area Network)-Bus 2.0B
Topology Structure Bus
Communication Medium Twisted Pairs
Redundancy Single or Dual
Baud Rate 1Mbps
Network Protocol CAN-Bus expanded protocol
Capacity Max 7 Controller Modules; Max 32 I/O Modules
Twisted Pairs:Max 34m;
Communication Distance
Can be expanded to 2km by applying a pair of UW5132 Remote I/O Modules and Optic Fiber
2.4.3 CNet IP Address Setting
CNet IP address of an I/O Module is set on DIP switch in the middle of Module’s Terminal Chassis. Address ranges from 0 to 31,
set on lower 5 bits(S4~S0, while S5 is expanding reserve bit and must be set 0); For a pair of redundant Modules, only need to set
address once on Terminal Chassis, and the address of next module will automatically plus 1.
For Modules IP address setting, see Appendix 2: Modules Size, Modules Address Setting & Installation in Cabinet.

11
National Engineering Research Center of Industrial Automation, Zhejiang University

Chapter 3 Control Station


3.1 Outline
Control Station hardware of UW500 Distributed Control System includes Controller Module, Communication Modules, Power

Supply Module, I/O Modules, Cabinet & Accessories; Maximum scale of one single Control Station: Analog Input/Output: 512, or

Digital Input 1024, or Digital Output 512; A system can support 21 Control Stations, thus maximum scale of one single system:

AI/AO/DO: 10752 or DI: 21504.

UW500 Distributed Control System Control Stations

Functional Modules that accomplishes certain tasks inside of the Control Stations are combinations of hardware boards,

control & processing units and application software. Each Functional Module is intellectualized, individual and independent, and

accomplishes its own tasks timely and efficiently. Functional Modules are interconnected through redundant Control Net.

 Controller Module: Integrated high-speed processor, redundant CNet and redundant SNet, explains & executes designed

 control strategies, and supports data synchronization and primary-redundancy switching.

 Analog Input Modules: support signal type selection, programmable amplification, data conversion, error detection,

digital

 filtering, temperature compensation, linearity correction, industrial transforming, etc. Support universal inputs.

 Analog Output Module: Realizes analog data calibration, latch & output protection. According to configuration, can

realize

 output data holding or output set value in abnormal conditions.

 Analog Mixed Input/output Module: Realizes mixed AI/AO, supports to-channel isolation, to-channel power supply,

to-channel Removal/Insertion Under Power.

 Digital Input Module: Realizes Digital Input, filtering DI jitter, generating varying time stamps, real-time response.

 Digital Output Module: Realizes Digital Output, digital output calibration, diagnosis, power-off memory-holding,

power-on protection, etc.

12
National Engineering Research Center of Industrial Automation, Zhejiang University

3.2 UW5101 Controller Module


As the operation processing center of Control Station, UW5101 Control ModuleUW5101 is the core part of Control Station; From

the hardware aspect, it consists of a series of functional units including embedded industrial CPU, real-time data register,

redundant SNet driver and redundant CNet driver, etc; From the software aspect, UW5101 is responsible in coordinating all the

functional modules’ data communication, control processing in the Control Station, such as I/O signals processing, control loops

arithmetic operation, network communication processing, redundancy diagnosis & switching, etc. With powerful data processing

capacity and standardized industrial-rank hardware quality, ensures high-speed & reliable realization of all kinds of control

strategies in industrial fields.

Functional Characteristics:
 Embedded MCU of military rank quality, main frequency 720MHz, 256MB Database area, providing
powerful and stable data calculation and processing platform;
 Integrated dual-channels CNet controller and driver interface, dual-redundancy configuration which ensures
good functioning of Control Net;
 Integrated dual-channels 100Mbps SNet controller and driver interface, dual-redundancy configuration
which ensures good functioning of System Net;
 Realizes complex programmable logic using CPLD, peripheral high-speed accessing and non-accessing
protection, ensuring convenient and reliably access.
 Non-volatile Ferroelectric RAM/FeRAM technology ensures real-time database does not lost when
power-off, thus no reserve battery necessity and system security and maintainability enhanced;
 Real-time Multi-task operational system, modularly designed control programs & algorithms, all core
programs solidified;
 Abundant self-diagnosis and running status information indicator available on Module panel;
 Can be connected with maximum 32 I/O Modules through CNet, in other words 512 AIO channels or 1024
DIO channels under process;
 Control strategies support on-line programming, on-line debugging and power-off protection.
Technical Parameters
Item Parameter
MCU Embedded 32bit CPU,720MHz
Memory 256M DDR2 SDRAM
Data Storage 256MB NANDFLASH
Data Power-off Holding 128K FeRAM
Processing Capacity 2048 Control Loops / s
Scanning Period Digital≥25ms, Analog≥50ms
CNet Interface × 2,Baud Rate 1Mbps
SNet Interface × 2,Baud Rate 100Mbps

Module Size 266mm× 146mm× 157mm

Power Consumption 2.5W

-20ºC~60ºC
Working Temperature

UW5172 Specialized Terminal Chassis for Controller Modules with


Terminal Chassis
Dual-Redundancy.

13
National Engineering Research Center of Industrial Automation, Zhejiang University

3.3 UW5131 Modbus Communication Module


UW5131 Modbus Communication Module provides 4-channels isolated RS-485 communication interface, supports
ModBusRTU master protocol, realizes 4 independent groups or 2 pairs of 1:1 redundant groups third-party intellectual
instrumentations’ (which are capable in Modbus communication) direct data importing to UW500 Field Control Station;
Supports Modbus RTU slave protocol, any TS-485 interface can link the Modbus master protocol, by setting the communication
parameters in operation software to complete the communication; From the hardware aspect, UW5131 consists of embedded
industrial processor, real-time data register, redundant CNet and driver, 4-channels serial communication controller and
4-channels isolated RS-485 communication interface; From the software aspect, it is responsible in communication scheduling,
network diagnosis, network recovery and register map management with third-party intellectual instrumentations, as well as data
synchronization, device management, real-time database connection map with Controller Module through redundant Control
Net .

Functional Characteristics:
 Embedded MCU of industrial rank quality, provide powerful and stable Modbus communication
control & management;
 Integrated Dual-redundant 1Mbps CNet network controller and driver interface;
 4-channels serial communication controller, supports ModbusRTU master protocol, can be configured
as either 4 independent or 2 pairs of 1:1 redundant communication interface; Supports Modbus RTU
slave protocol, any RS-485 interface can link to the Modbus maste r protocol;
 4-channels isolated RS-485 communication interface; complete galvanic isolation between module and
external instrumentations;
 Communication interface has network failure protection and ESD protection, enhancing reliability of
communication interface and network;
 System automatically recognize external modules type, and process as soon as inserted;
 Over-current protection that protects the module when abnormal high input current caused by
malfunctioning of external modules happens. Module recovers after fault excluded.

Technical Parameters:
Item Parameter
Communication Interface 4-channel Isolated RS-485
Communication Protocol ModbusRTU Master Protocol, Slave Protocol
Communication Interface Load Max 32 nodes
AI (Input Register) :1024 AO (Holding Register) :512
Register Size
DI (Input Coil) :1024 DO(Holding Coil):1024
Communication Commands Load Max 256 commands
Redundancy Mode 2 pairs of 1:1 redundancy
Communication Distance 1km@4800bps
Isolation Voltage 2000V@60S
EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3
Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3
Module Size 266mm× 81mm× 157mm
Power Consumption 2.5W
Working Temperature -20ºC~60ºC
UW5174 Specialized Terminal Chassis for Modbus Communication
Terminal Chassis
Modules.

14
National Engineering Research Center of Industrial Automation, Zhejiang University

MODBUS Application Instruction


UW5131 Modbus communication Module supports 4 groups 32 slave station instrumentations. Each group separately sets
communication parameters and field intelligent instrumentations communication management information. Configuration
optionally the register area & address and real-time database connection map; It is suggest that each control module
configured the most 4 Modus modules, you can set the reasonable communication parameters according the timely request.

Hardware Configuration:
 Slave Communication instrumentation(Third-party intellectual instrumentation)
must support the standard Modbus RTU slave protocol, such as PLC, intellectual
instrumentation,Converter, Mass flow meters etc field intelligent instrumentation;
 Parameters of slave communication instrumentations connected to same RS-485
bus need to be same;
 4 –channels Modbus communication interface share the device node space,
flexible configuration according the field requirements, our suggest each
interface load less than 16-nodes from slave station, total load 32 nodes, the
address is not repeat use;
 Communication commands of Modbus communication module is no more than
256 pieces. Reasonable configured commands can improve the communication
efficiency;
 Supports Modbus RTU slave protocol, any TS-485 interface can link the Modbus
master protocol;
 The communication cables of RS-485 interface need the shielded twisted pair, wire
diameter more than or equal to 0.75 square meter, or use the shielded cables;
 About the shielded twisted cable, the specification of our suggestion is RVSP
2*0.75, the wire resistant in 100meter is less than 4-ohm;
 UW5174 specialized terminal chassis for Modbus communication Module, with
4-channels COM communication interface, which is embedded termination
resistor, only need to link the 120-ohm termination resistor at the terminal of
linked equipments bus cable;
 The wiring of RS-485bus is request that isolated from strong interferers, and
routed without in the same path;

Software Configuration:
 Build field intelligent equipment in Hardware Configuration Software, establish
linked communication interfaces(COM1-COM4) , address of equipment, and
communication management information;
 Parameters of equipment communication interface: Data bits(7 bits, 8bits), Stop
bits(1bits, 2bits), Baud rates(1200-115200bps),examination method (No
calibration , Odd, Even);
 Follow the device instructions from the TriStation to choose the device register
domain and address;
 Real-database inserted the record points, choose 2 bytes or 4 bytes under the
analog record points connection, Respectively connected record points according
the slave device registers table;
 Debugging and confirming the Modbus configuration and in normal operation;
 Slave configuration only need to set the interface in slave mode.

15
National Engineering Research Center of Industrial Automation, Zhejiang University

Field intelligent device or controllers usual used as industrial facility unit, such as filed local display, operation, control,
communication etc, with small scope, multi-IO types, multi-communications modes(wired, wireless, local and wide area),
Remote Distributed, Hybrid Control, Configurable HMI etc features; We develop the UW2100 interchangeable and
intelligent controller in order to completely integrated UW500 distributed control system, and built the unified
communication connector interface and overall database platform to realize the unified develop environment for control
programmatically and support relative project engineering resource sharing; UW2100 supply the separate&abundant IO
channels, open internet communication capacity, strong Local control operation; it is suitable for highly dispersed or wide
dispersive automatic application area; It is formed large scale control system and network monitoring system according the
internet connection between UW2100 and UW500 system.

16
National Engineering Research Center of Industrial Automation, Zhejiang University

3.4 UW5132 Remote I/O Communication Module


UW5132 Remote I/O Communication Module realizes communication with Remote I/O Stations, it supports all the I/O Modules
in UW500 DCS series. A single Remote I/O Station can be configured maximum 16 sets of I/O Modules. UW5132 installed
internal dual-redundancy isolated CAN-Bus and dual-redundancy Multi-mode Optic Fiber, where each option could be selected
due to application requirements; For CAN-Bus, maximum distance of Remote I/O Station is 100m; If applied Multi-mode Optic
Fiber, maximum distance of Remote I/O Station can be as far as 2km, moreover, because of its immunity to Electro-Magnetic
Interference, lighting strike & surge, chemical corrosion, the security & effectiveness of transmission data is enhanced; UW5132
Remote I/O Communication Modules are configured in pairs.

Functional Characteristics:
 Provides 2-channels redundant isolated CAN (controller area network) communication interface with
network failure protection, ESD protection, etc. Can reliably realize connection with remote I/O stations
in the range of 100m;
 Provides 4-Channels redundant ST multi-mode fiber interface, adaptive to connections with remote I/O
stations in far-distance (2km) or in harsh environment;
 Status indicator equipped, featuring: running, fault, network (com) etc, clear running status help you
locate error points efficiently;
 Complete isolation between modules and system, preclude external disturbance;
 Transient-voltage/Surge protection, modules Removal/Insertion Under Power permissible ;
 One remote I/O station supports maximum 16 I/O modules;
 Over-current protection that protects the module when abnormal high input current caused when
malfunctioning happens. Module recovers after fault excluded.

Technical Parameters:

Item Parameter
2-channel Isolated CAN-Bus, Baud Rate 500kpbs, Communication
Communication Interface 1
Distance 100m

2 groups of Optic Fiber communication, altogether 4 ST multi-mode fiber


Communication Interface 2
interface, Baud Rate 1Mpbs, Communication Distance 2km

Max 16 I/O Modules per Remote Station


Communication Interface Load

Redundancy Mode 2 pairs of 1:1 redundancy

Isolation Voltage 2000V@60S

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3


Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3

Module Size 266mm× 81mm× 157mm

Power Consumption 2.5W

Working Temperature -20ºC~60ºC

UW5175 Specialized Terminal Chassis for Remote I/O Communication


Terminal Chassis
Modules

17
National Engineering Research Center of Industrial Automation, Zhejiang University

3.5 UW5211 16 Channels HEART Analog Input Module


UW5211 HEART Analog Current Input Module realizes 4-20mA analog signal input, with functions featuring programmable
amplification, date conversion, error detection, digital filtering, linearity correction, industrial transforming, etc. It supports
HEART Equipment Communication and instrument equipment management (AMS); Communication of HART equipment does
not affect the real-time data acquisition and procession. Hardware configuration software with the instrument equipment system
manage, is convenient for users to remote view, edit, configure field devices record all the related operations, and improve
maintenance efficiency with integrated digital signal between the each Heart field devices and conventional digital signal in the
same platform.
HEART (Highway Addressable Remote Transducer) with the open communication protocol, supports the communication
protocol between the field instrumentation and equipment in control room; Based Bell202 standard Frequency Shift Keying
(FSK)signal, supports the bidirectional digital communication with 1.2Mbps date transfer rate under the condition of
superimposed signal between 4-20mA low- frequency and 0.5mA audio digital signal; Other information such as measurement
instruments, process parameters, device configuration, calibration and diagnostic information can be transmitted besides the basis
4-20mA main variable information, which can implement the instrument management system AMS.

Functional Characteristics:
 Intelligent Conditioning, supporting HEART analog signal(4-20mA 16channels)input, with
full-scale high accuracy;
 Online self-correction, Auto Self-adaptation of environment temperature, self-correction
without correction, no further calibration or maintenance necessity;
 Complete isolation between modules and system; PhotoMos relays switching channels;
Complete isolation between channels, so that precludes external disturbance;
 HEART facilities directly via UWnTeK control engineering application software platform to
achieve the remote control management functions;
 Equipped with industrial wiring terminal sets, canceled accessories such as system rack,
bottom support, terminal blocks and wiring cables for easier maintenance.
 Internal input voting algorithm, input self-diagnosis and error report mechanism; Optional
Non-redundant/Redundant or combination configurations and configuration strategies based
on each module;

HART Equipment connection diagram

18
National Engineering Research Center of Industrial Automation, Zhejiang University

Technical Parameters:
Item Parameter
Channels
16
Configuration

Analogue Input Current:4-20mA Current input


AI Sampling e ±0.1%F.S.

solution

CMRR ≥120dB

DMRR ≥60dB

Isolation Impedance ≥20MΩ@500V 2-wire Current input with powering

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3

Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3

EN61000-4-6 (CS), level 3

266mm× 81mm× 157mm 3-wire Current input with powering


Module Size
266mm× 146mm× 157mm

Power Consumption 1.5W

Working Temperature -20ºC~60ºC

UW5274 Specialized Terminal Chassis for Analogue Input Modules

Terminal Chassis UW5275 Specialized Terminal Chassis for Analogue Input Modules

with Dual-Redundancy.

19
National Engineering Research Center of Industrial Automation, Zhejiang University

3.6 UW5212 16 Channels Large-Signal Analog Input Module


UW5212 16 Channels Large-Signal Analog Input Module realizes 16-channels 0~10mA、0~20mA、4~20mA、 0~5V、1~
5V analog signal input, with functions featuring signal type selection, programmable amplification, data conversion, error
detection, digital filtering, temperature compensation, linearity correction, industrial transforming, etc.
Functional Characteristics:
 Intelligent conditioning, supports 16-channels 0~10mA、0~20mA、4~20mA、 0~5V、
1~5V analog signal input, software selects signal types, full-scale high accuracy;
 On-process self-diagnostic, automatic ambience-temperature compensation and zero & gain
correction; No further calibration or maintenance necessity; automatic off-line detection;
 Complete isolation between Modules and system; PhotoMos relays switching channels;
Complete isolation between channels so that precludes external disturbance;
 low-power-consumption designed Modules with expanded working temperature range;
 Equipped with industrial wiring terminal sets, cancelled accessories such as system rack,
bottom support, terminal blocks and wiring cables for easier maintenance;
 Internal optional input voting algorithm, input self-diagnosis and error report mechanism;
Optional Non-Redundant/Redundant configurations and configuration strategies based on
single Module.

Technical Parameters:
Item Parameter

Channels Configuration 16

Voltage: 0~5V、1~5V Current input


Analog Input
Current: 0~10mA、0~20mA、4~20mA

AI Sampling Resolution ±0.1%F.S.

CMRR ≥120dB
2-wire Current input with
DMRR ≥60dB
powering

Isolation Impedance ≥20MΩ@ 500V

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3

Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3


3-wire Current input with
EN61000-4-6 (CS), level 3
powering
266mm×81mm×157mm
Module Size
266mm×146mm×157mm

Power Consumption 1.5W

Voltage input

Working Temperature -20ºC~60ºC

UW5274 Terminal Chassis for Analog Input

Terminal Chassis UW5275 Specialized Terminal Chassis for Analog Input

with Dual-Redundancy

20
National Engineering Research Center of Industrial Automation, Zhejiang University

3.7 UW5213 16 Channels TC Analog Input Module


UW5213 16 Channels TC Analog Input Module realizes 16-channels Thermo-Couple (TC) analog signal input, with functions
featuring signal type selection, programmable amplification, data conversion, error detection, digital filtering, temperature
compensation, linearity correction, industrial transforming, etc.
Functional Characteristics:
 Intelligent conditioning, supports 16-channels Thermo-Couple (TC) analog signal input,
software selects signal types (Thermo-couple type B、K、E、S、T、R、N、J), full-scale
high accuracy;
 On-process self-diagnostic, automatic ambience-temperature compensation and zero &
gain correction; No further calibration or maintenance necessity; automatic off-line
detection;
 Complete isolation between Modules and system; PhotoMos relays switching channels;
Complete isolation between channels so that precludes external disturbance;
 low-power-consumption designed Modules with expanded working temperature range;
 Supports Thermo-Couple Automatic Cold-junction Compensation; TC breakdown
self-diagnosis and fault treatment;
 Equipped with industrial wiring terminal sets, cancelled accessories such as system
rack, bottom support, terminal blocks and wiring cables for easier maintenance;
 Internal optional input voting algorithm, input self-diagnosis and error report
mechanism; Optional Non-Redundant/Redundant configurations and configuration
strategies based on single Module.

Technical Parameters:

Item Parameter
Channels Configuration 16

Voltage:0~20mV、0~100mV、±20mV、±100mV
Analog Input
TC:type B、K、E、S、T、R、N
TC input
AI Sampling Resolution ±0.1%F.S.(Cold Junction Error not included)

Cold Junction Error ±2 ºC

CMRR ≥120dB

DMRR ≥60dB

Isolation Impedance ≥20MΩ@ 500V

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3

Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3

EN61000-4-6 (CS), level 3

266mm×81mm×157mm
Module Size
266mm×146mm×157mm

Power Consumption 1.5W

Working Temperature -20ºC~60ºC

UW5271 Terminal Chassis for Analog Input/output

Terminal Chassis UW5272 Specialized Terminal Chassis for Analog Input

with Dual-Redundancy

21
National Engineering Research Center of Industrial Automation, Zhejiang University

3.8 UW5214 16 Channels RTD Analog Input Module


UW5214 16 Channels RTD Analog Input Module realizes 16-channels Thermo-resistance / Resistance Temperature Detector
(RTD) analog signal input, with functions featuring signal type selection, programmable amplification, data conversion, error
detection, digital filtering, temperature compensation, linearity correction, industrial transforming, etc.
Functional Characteristics:
 Intelligent conditioning, supports 16-channels Thermo-resistance / Resistance Temperature
Detector (RTD) analog signal input, software selects signal types (Thermo-Resistor / Resistance
Temperature Detector type Pt100, Pt100A, Cu50), Resistance Type(0~400Ω),full-scale high
accuracy;
 On-process self-diagnostic, automatic ambience-temperature compensation and zero & gain
correction; No further calibration or maintenance necessity; automatic off-line detection;
 Complete isolation between Modules and system; PhotoMos relays switching channels; Complete
isolation between channels so that precludes external disturbance;
 low-power-consumption designed Modules with expanded working temperature range;
 Supports Thermo-resistance / Resistance Temperature Detector breakdown self-diagnosis and
fault treatment;
 Equipped with industrial wiring terminal sets, cancelled accessories such as system rack, bottom
support, terminal blocks and wiring cables for easier maintenance;
 Internal optional input voting algorithm, input self-diagnosis and error report mechanism;
Optional Non-Redundant/Redundant configurations and configuration strategies based on single
Module.

Technical Parameters:

Item Parameter
Channels Configuration 16

Analog Input RTD: Pt100、 Pt100A、Cu50、0~400Ω

RTD input
AI Sampling Resolution ± 0.1%F.S.

CMRR ≥120dB

DMRR ≥60dB

Isolation Impedance ≥20MΩ@ 500V

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3

Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3

EN61000-4-6 (CS), level 3

Module Size 266mm× 81mm× 157mm

Power Consumption 1.5W

Working Temperature -20ºC~60ºC

Terminal Chassis UW5271 Terminal Chassis for Analog Input/Output

22
National Engineering Research Center of Industrial Automation, Zhejiang University

3.9 UW5231 16 Channels Mixed Analog Input/Output Module


UW5231 Mixed Analog Input/Output Module Realizes maximum 16-channels Mixed analog inputs and/or outputs. Supports
to-channel isolation, channel-to-channel inter-isolation, to-channel power supply, to-channel Removal/Insertion Under Power.
Functional Characteristics:
 High-reliability Sub-modules, to-channel isolation, channel-to-channel inter-isolation,
to-channel power supply, to-channel Removal/Insertion Under Power , meeting requirements of
high reliability & security fields like nuclear power and emergency shutdown;
 Intelligent conditioning, supports 16-channels analog signal (voltage/current/TC/RTD/pulses)
input, software selects signal types, full-scale high accuracy, self-correction and no further
calibration or maintenance necessity;
 I/O Sub-modules connected by digital bus, non-destructive data transmission, supports I/O
Sub-modules automatic recognition, automatic configure and Removal/Insertion Under Power ;
 Status indicator equipped on Modules as well as Sub-modules, featuring: running, fault,
network (com) etc, clear running status help you locate error points efficiently;
 Optional internal input voting algorithm, output voting algorithm, input/output self-diagnosis
and error report mechanism; Optional Non-redundant/Redundant configurations and
configuration strategies based on single channel;
 Equipped with industrial wiring terminal sets, cancelled accessories such as system rack,
bottom support, terminal blocks and wiring cables for easier maintenance.

Technical Parameters:

Item Parameter
Channels AI,or AO,or PI, max 16 Sub-Modules in total
Current input
Voltage:0~20mV、0~100mV、0~5V、1~5V
Current:0~10mA、0~20mA、4~20mA
Analog Input
RTD:Pt100、Pt100X、Cu50 2-wire Current input with
TC:type B、E、J、K、S、T powering
Analog Output Current:0~10mA、0~20mA、4~20mA

AI Sampling esolution ± 0.1%F.S.

AO Output Resolution ± 0.1%F.S. 3-wire Current input with


CMRR ≥120dB powering

DMRR ≥60dB

Isolation Impedance ≥20MΩ@ 500V


Voltage input

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3


Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3 RTD input

266mm× 81mm× 157mm


Module Size
266mm× 146mm× 157mm
Power Consumption 16W TC input

Working Temperature -20ºC~60ºC

UW5271 Terminal Chassis for Analog Input/output Pulses input

Terminal Chassis UW5272 Specialized Terminal Chassis for Analog Input with Dual-Redundancy
UW5277 Specialized Terminal Chassis for Analog Output with Dual-Redundancy
Current output

23
National Engineering Research Center of Industrial Automation, Zhejiang University

3.9.1 UW5261 Universal Analog Input Sub-module


UW5261 Universal Analog Input Sub-module realizes single-channel analog signal input, with functions featuring signal type
selection, programmable amplification, data conversion, error detection, digital filtering, temperature compensation, linearity
correction, industrial transforming, etc. Supports universal inputs and Removal/Insertion Under Power.

Functional Characteristics:
 Supports universal analog signal (voltage/current/RTD/TC) input, full-scale high accuracy;
 Automatic ambience temperature compensation and zero point & gain calibration, no further calibration or
maintenance necessity;
 On-line self-diagnosis and running status indicator, fast locating error channel;
 Automatically recognizes off-line, TC signal automatic cold-junction compensation;
 Complete isolation between Modules and system, complete isolation between channels, so that precludes
external disturbance;
 Provides +24V/30mA isolated power supply for direct powering to two-wire / three-wire transmitters in the
field, which reduced configuration costs as well as project workload, and significantly improved system
immunity & stability;
 Transient-Voltage-Surge Protection and RIUP circuit, supports Removal/Insertion Under Power and
on-process replacement;
 Less ripples, less temperature shift, more efficient, more reliable, better voltage isolation withstand.
Protection functions include soft-start, input short-circuit protection, output power limitation, channel
power-supply current limitation, etc.

Technical Parameters:

Item Parameter
Voltage:0~20mV、0~100mV、0~5V、1~5V

Current:0~10mA、0~20mA、4~20mA
Input Signal
RTD:Pt100、Pt100X、Cu50

TC:type B、E、J、K、S、T

Input
Voltage signal: 2MΩ;Current signal: 75Ω
Impedance

Isolation
20MΩ@ 500V
Impedance

CMRR >120dB

DMRR >60dB

Input
±0.1% F.S.
Resolution

Power 1W(channel powering); 0.5W(channel not

Consumption powering)

Module Size 115mm×51mm×13mm UW 5261 Isolated Electrical Schematic

24
National Engineering Research Center of Industrial Automation, Zhejiang University

3.9.2 UW5264 Pulses Input Sub-module


UW5264 Pulses Input Sub-module realizes signal Pulse Counting / Frequency Counting function. It also has off-line
data-holding function for pulses accumulation. Supports Removal/Insertion Under Power.

Functional Characteristics:
 Supports a variety of pulse input types, including Voltage pulse: 12V, 24V; Current pulse: 0-10mA,
4-20mA;Frequency Range: 0-30KHz;
 Pulses input Photo-Electric Isolation, with isolation voltage of 2000V@60s;
 Supports synchronous Pulse Counting + Frequency Counting on pulses signal;
 Off-line data-holding function for pulses accumulation;
 On-line self-diagnosis and running status indicator, fast locating error channel;
 Completely isolated between the Modules&Systems, Sub-modules by Built-in Isolated fence to resist
external interference;
 Transient-Voltage-Surge Protection and RIUP circuit, supports Removal/Insertion Under Power and
on-process replacement;
 Less ripples, less temperature shift, more efficient, more reliable, better voltage isolation withstand.
Protection functions include soft-start, input short-circuit protection, output power limitation, channel
power-supply current limitation, etc.

Technical Parameters:

Item Parameter
Voltage 1 : 12V , low=0 ~ 5V ,

high=6~12V

Voltage 2:24V,low=0~12V,

high=12~30V
Input Signal
Current 1:10mA,low=0~2mA,

high=4~10mA

Current 2:20mA,low=4~8mA,

high=12~20mA

Pulse Counting ; Frequency

Functions Counting; Pulse Counting +

Frequency Counting

Input Frequency 0~30kHz

Maximum Counting Value 6 Bytes

Isolation Voltage 2000V@60s

1W(channel powering);
Power Consumption
0.5W(channel not powering)

Module Size 115mm×51mm×13mm UW5264 Isolated Electrical Schematic

25
National Engineering Research Center of Industrial Automation, Zhejiang University

3.9.3 UW5266 Analog Output Sub-module


UW5266 Analog Output Sub-module realizes single-channel analog data calibration, latch & output protection. According to
configuration, can realize output data holding or output set value in abnormal conditions. Supports Removal/Insertion Under
Power.
Functional Characteristics:
 Supports universal analog signal (0~10mA, 4~20mA or 0~20mA, configured through software) DC
output;
 Automatic ambience temperature compensation and zero point & gain calibration, no further calibration
or maintenance necessity;
 On-line self-diagnosis and running status indicator, fast locating error channel;
 Automatically recognizes off-line, TC signal automatic cold-junction compensation;
 Complete isolation between Modules and system, complete isolation between channels, so that precludes
external disturbance;
 Abnormal condition configuration, can select either output-holding or output user-set value when
abnormal conditions happen;
 Transient-Voltage-Surge Protection and RIUP circuit, supports Removal/Insertion Under Power and
on-process replacement;
 Less ripples, less temperature shift, more efficient, more reliable, better voltage isolation withstand.
Protection functions include soft-start, input short-circuit protection, output power limitation, channel
power-supply current limitation, etc.

Technical Parameters:

Item Parameter
Current:0~10mA、4~20mA、0~
Output Signal
20mA

Isolation Impedance 20MΩ@500V

1500Ω@0~10mADC,750Ω@4~
Load Capacity
20mADC

All Sub-Modules support RIUP and On-process Replacement

Output Linearity ±0.1% F.S.

Output Resolution ±0.1% F.S.

Power Consumption 1W

Module Size 115mm×51mm×13mm

UW5266 Isolated Electrical Schematic

26
National Engineering Research Center of Industrial Automation, Zhejiang University

3.10 UW5311 32 Channels Digital Input Module


UW5311 32-Channel Integrated Digital Input & Conditioning Module realizes 32 channels digital/switch/binary signal input.
Functional Characteristics:
 System automatically recognize Modules type, and process as soon as inserted;
 Photo-electric isolation between field signals and system with maximum isolation voltage of
2000V;
 Inter-isolation between channels, so single channel failure does not influence the functioning of
other channels;
 System channel powering and system power supply are fed respectively by two individual
+24V power supplies, thus completely isolated with each other;
 Over-current protection that protects the module when abnormal high input current caused
when malfunctioning happens. Module recovers after fault excluded;
 Equipped with industrial wiring terminal sets, cancelled accessories such as system rack,
bottom support, terminal blocks and wiring cables for easier maintenance;
 Internal optional input voting algorithm, output voting algorithm, input/output self-diagnosis
and error report mechanism; Optional Non-redundant/Redundant configurations and
configuration strategies based on single Module.

Technical Parameters:

Item Parameter
Channels Configuration 32 channels digital input

Digital
Scanning Period 2ms
Contact-input
Closed contact impedance<1KΩ (when installed on UW5371)
Logic 1(low)
Voltage contact 18~30VDC (when installed on UW5374)

Open contact impedance>35KΩ (when installed on UW5371)


Logic 0(high)
Voltage contact 0~5VDC (when installed on UW5374)

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3

Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3

EN61000-4-6 (CS), level 3

266mm×81mm×157mm
Module Size
266mm×146mm×157mm

Power Consumption 1W

Channel Powering 10mA/CH @24VDC( when installed on UW5371)

Working Temperature -20ºC~60ºC

UW5371 Terminal Chassis for Digital Input

UW5372 Specialized Terminal Chassis for Digital Input with

Terminal Chassis Dual-Redundancy

UW5374 Terminal Chassis for Digital Level-Input

UW5376 Terminal Chassis for 16-Channel AC Isolated Relay Input

27
National Engineering Research Center of Industrial Automation, Zhejiang University

3.11 UW5322 16 Channels Digital Output Module


UW5322 16-Channel Integrated Digital Output Module realizes 16 channels digital/switch/binary signal output.
Functional Characteristics:
 System automatically recognize Modules type, and process as soon as inserted;
 Photo-electric isolation between field signals and system with maximum isolation voltage of 2000V;
 Inter-isolation between channels, so single channel failure does not influence the functioning of other
channels;
 System channel powering and system power supply are fed respectively by two individual +24V power
supplies, thus completely isolated with each other;
 Over-current protection that protects the module when abnormal high input current caused when
malfunctioning happens. Module recovers after fault excluded;
 DO channels output data read-back, ensures reliability of output data;
 Equipped with industrial wiring terminal sets, cancelled accessories such as system rack, bottom support,
terminal blocks and wiring cables for easier maintenance;
 Internal optional input voting algorithm, output voting algorithm, input/output self-diagnosis and error
report mechanism; Optional Non-redundant/Redundant configurations and configuration strategies based
on single Module.

Technical Parameters:

Item Parameter
Channels
16 channels digital output
Configuration
Digital
Scanning Period 2ms Contact-output

Contact Capacity 10A @250VAC,10A@30VDC

Contact Lifespan >100000 times


Digital

Switch-output

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3

Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3

EN61000-4-6 (CS), level 3

Module Size 266mm×146mm×157mm

Power Consumption 1W

Channel Powering 40mA/CH @24VDC

Working Temperature -20ºC~60ºC

UW5381 Terminal Chassis for Relay Output

Terminal Chassis UW5382 Terminal Chassis for Digital Output with Dual-Redundancy

UW5385 Terminal Chassis for Relay Level-Output UW5381 UW5385

28
National Engineering Research Center of Industrial Automation, Zhejiang University

3.12 UW5341 32 Channels SOE Recorder Module


UW5341 32 Channels Sequence-of-Events Recorder Module Realizes 32-channels digital (voltage-level) signal synchronously;

Records Sequences and Time of Events happened, with resolution up to 1ms;

Functional Characteristics:
 System automatically recognize Modules type, and process as soon as inserted;
 Hardware real-time sampling technology, SOE recording resolution up to 1ms;
 Isolation between field signals and system with maximum isolation voltage of 2000VAC @ 60s;
 Module power supply reverse-connection protection, over-voltage/over-current protection,
improving Module’s reliability;
 Maximum 256 binary-value points under SOE recording on every Control Station; Maximum
capacity 32768 events to be recorded on every Control Station;

Technical Parameters:

Item Parameter
Channels Configuration 32 channels digital level-input

Scanning Period 0.5ms Digital

Level-input
Recording Resolution 1ms

Closed contact impedance<1KΩ (when installed on UW5375)


Logic 1(low)
Voltage contact 18~30VDC (when installed on UW5374)

Open contact impedance>35KΩ (when installed on UW5375)


Logic 0(high)
Voltage contact 0~5VDC (when installed on UW5374)

SOE Capacity 1024

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3

Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3

EN61000-4-6 (CS), level 3

Power Consumption 1W

Channel Powering 15mA/CH @24VDC (UW5375)

Module Size 266mm×81mm×157mm

Working Temperature -20ºC~60ºC

UW5374 Terminal Chassis for Digital Level-Input


Terminal Chassis
UW5375 Terminal Chassis for Digital Switch-Input

UW5374 UW5375

29
National Engineering Research Center of Industrial Automation, Zhejiang University

3.13 UW5411 System Power Supply Module


UW5411 System Power Modules supply the completely isolated 24V DC output voltage, as system power source supply the
control station,including control modules, IO modules etc;supply the third-part power , realize the 24V DC output power
distribution, cancel terminal blacks and the series of complicated engineering accessories, simple and easy for application, together
with the exchangeable 1A fuse, improve the convenient for fuse-replacement; improve the reliability of terminal block by using
the Phoenix industrial connection terminal groups. UW5411 System Power support 1:1 redundancy;

Functional Characteristics:
 Applied professional PWM power supply MCU to approach close-loop control functions like
voltage regulating, current regulating, protection, etc. Stable power supply output with high
efficiency and reliability;
 Supports 1:1 Power Supply Modules High-Available Redundancy;
 Input over-voltage/under-voltage protection (220VAC±20%);
 Output over-current protection (110~115% of rated);
 Low susceptibility to grid voltage fluctuation, strong adaptability to output loads;
 Equipped with industrial wiring terminal sets, cancelled accessories such as system rack,
bottom support, terminal blocks and wiring cables for easier maintenance;

Technical Parameters:

Item Parameter
Input voltage range:176~264VAC
Input Power
Input frequency range:50 ±3Hz

Rated Load Nominal Value 170VA

V1/V2 isolated 2-channel output voltage: 24.0Vdc, accuracy±5%,


Regulated Output
output current 7.00Adc

Voltage regulation≤1% (full temperature range)


Regulation Capability
Load regulation≤5% (0~125% of rated load range)

EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3

Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3

EN61000-4-6 (CS), level 3

Isolation Voltage ≥2500V

Isolation Impedance ≥50MΩ

Module Size 266mm×146mm×157mm

Working
-20ºC~60ºC
Temperature

UW5472 Specialized Terminal Chassis for Power Supply Modules with


Terminal Chassis
Dual-Redundancy

30
National Engineering Research Center of Industrial Automation, Zhejiang University

3.14 Cabinet and Accessories


UW500 Distributed Control System applies modular structure, Modules are matched with certain Terminal Chassis, and Terminal
Chassis are connected to Controller Modules with specialized communication cables; No need for specialized system rack,
terminal blocks or their connection parts, simple structure, clear distribution, strong adaptation to cabinets, suitable for integration
installation by engineering companies and terminal users; No specialized requirement for cabinet, and hereby we just provide two
standardized cabinet for your designing reference; User can either choose one according to system requirements, or customize
according to field conditions.

Controller Modules, Power Supply Modules and I/O Modules are possible to install on both sides inside of the Control Station
cabinet; Modules can be distributed in 2 columns, 3 columns or 4 columns according to distribution requirements; C.S. cabinet is
specially manufactured, meeting principles of ventilation & heat-dissipation, humidity-proof & corrosion-proof, safety &
protection, etc, cabinet installed forced ventilation fan in order to provide forced cooling air and also to hold positive pressure
inside, in this way heat-dissipation and dust-proof are both achieved; Cabinet case is made of metallic materials, and good
electrical connections are ensured between movable components, so that perfect EMS (Electro-magnetic Shielding) is provided for
internal electronic devices. To guarantee EMS effectiveness and operators’ safety, we request the cabinet to be connected to
Electrical Ground (Protection Ground) with connecting resistance less than 5 Ohm; Movable cable ducts installed on side of the
cabinet back. On cabinet bottom there are multiple cable inlets, as well as copper ground terminals for converging system ground
and shielding ground.

UW5531 Modules Communication Cable(0.6m)

31
National Engineering Research Center of Industrial Automation, Zhejiang University

Chapter 4 Operator/Engineering Station


System Operator Stations are devices to be used by industry field operators. By using keyboard or mouse, operators are able to
supervise process variables flexibly, conveniently and accurately, and to modify process parameters according to process changes.
Engineering Stations are used for configuring function and downloading configuration data for application system, moreover, they
can also handle process supervision instead of Operator Stations. Hardware of Engineering Stations is not necessary to be
configured individually ---- on the other hand, any O.S. in the system can take over the E.S. responsibility. Main functions of O.S.
and E.S. are:
 Display self-diagnosis information of the entire system in order to help maintenance stuffs to
acknowledge the running status of the system.
 Obtain field information from Field Control Stations, realize functions including data supervision,
saving error & alarm information, saving history data, data statistics report, etc. Send commands
or configuration data to Field Control Stations.
 Send manufacturing data and statistics information to management level computers through MNet
(Management Net), and obtain manufacturing execution commands from management level
computers.
Hardware of an Operator Station consists of O.S. host PC, monitor, standard keyboard & mouse, System Net communication card,
printer, operator desk, etc; Host PC of O.S. might be either an IPC (Industrial Personal Computer), or, if under the requests of the
user, a stable and reliable business PC such as DELL, HP. Operation system of the host PC is WindowsNT/2000/XP, and the
application software is UWinTech Control Engineering Application Software Platform.
Minimum recommended configuration of Industrial PC:
 Industrial-rank long-lifespan main board or business server;
 Intel 1GHz MCU;
 512M DDR SDRAM;
 Hard Disk capacity ≥ 80GB;
 Main board integrated graphics controller, dynamic memory sharing technology;
UW5565 Specialized Industrial Keyboard (IP67)
 At least 2 PCI or PCI-E slots.
Operator Desk is totally metallic, both front door and back door can be opened, thus convenient for system maintenance by the
user; Good electrical connections between movable components and desk body, provides good Electro-magnetic Shielding for
internal electronic devices. To guarantee EMS effectiveness and operators’ safety, we request the Operator Desk to be connected to
Electrical Ground (Protection Ground) with connecting resistance less than 4 Ohm; In case that the system is equipped with
multiple operator desks, desks would be placed side by side, and two nearby desks can be closed to each other so that to form an
integrated large operator desk.
Unlike floor-type operator desk, our plane-type operator desk cancelled the upper structure, so monitor or printer could be directly
placed on the desk plane. Moreover, plane-type operator desk can act as printer desk, and kinds of printers could be placed on it.
Size of an Operator Desk: W×D×H = 700mm×1118mm×750mm, as showed below:

32
National Engineering Research Center of Industrial Automation, Zhejiang University

Chapter 5 UWinTech Control Engineering Application Software

Platform
UWinTech Control Engineering Application Software Platform is a software package applied to UW500 Distributed Control
System. Based on WindowsXP/Windows 7 32 Real-time Multi-task operational system, UWinTech applied Components Structure
Design and latest technologies like 32 bits Multi-tasks and Multi-threads, integrated with comprehensive functions including Field
Data Collection, Algorithm Execution, Real-time Data & History Data Processing, Alarm and Security Mechanism, Dynamic
Display, Tendency Curves, Report Import/Export and Supervision Network. Engineer Station Configuration software, Operator
Station Real-time Supervision software and Field Control Station Real-time Control software run separately on different hardware
level, while communicate data, management and control information through Control Net and System Net, and hereby different
parts of the software cooperate with each other and accomplish all kinds of functions of the control system.

Process Industry Integrated Information Platform


Unstructured Data model based Industrial Real-time database
Hierarchical Storage Management (HSM), Multi Layer
Compression (MLC) & Retrieval Management

Graphical Monitor Software


Programming/
Real-time Database Programming Builder Software
Communication
History Database Real-time Database programming
Graphical supervision Control Algorithm programming Multi-Platforms Real-time Control
Hardware diagnosis & network diagnosis System Hardware configuration Software
Project Management configuration Real-time Operation System
DDE, OPC, ActiveX interface
Graphics & display programming Signal sampling
SOE analysis
History Records programming Data conversion
Web service
1

Reports setting Control logic operation

Alarm setting Data communication

On-line programming & debugging Redundancy switching


Fault diagnosis
Operator Engineering On--process configuration &
Stations Station debugging

Programmable HMI Programmable


HMI

Intelligent
Programmable-Logic-Controllers Hybrid Controllers Distributed Control System
Instrumentations

UWinTech Software Structure of Control Engineering Application Software Platform

33
National Engineering Research Center of Industrial Automation, Zhejiang University

5.1 Software Technical Characteristics


 Control Engineering Design & Development Platform, which is based on Multi-Industry
Engineering Objects Model, enables the founding of multi-industry description models library
for rudimental elements, unit equipments and industry installations step by step, through
establishing typical control engineering models library (static & dynamic models and
technical data), control methods library (equipments control & process optimization
algorithm, operation parameters), display interface library (display & operation panel) ----
“builds” equipments models through multiplexing, “constructs” operation program through
Channel Diagnosis:
channel off-line, signal
un-matching, sampling Channel Failure: signal
 质量戳是表征记录点实时值质量状况的信息,涵盖
bias, fault diagnosis, etc wrong-connection or

“restructuring”, and further builds closely inter-related and physically meaningful Engineering
disconnection
通道故障、采样偏差、量程超限、网络状态等质量
信息等信息;
Objects Models, Engineering Control Strategies and Supervision Operation Platform through  质量戳保证了数据的可靠性与可用性,提高了数据
Channel Abnormal:

引用的安全性
signal not matching

multi-industry global modeling for abstract, separated and dispersed data (constant, parameter,  质量戳与实时值被打包存储于历史数据库,便于对
Channel Off-line:
network failure

现场数据的分析;
variable) and functions (calculation, meaning) as well as graphics (line, polygon, color lump),
finally ensures clear, figurative, efficient and reliable designing & programming for control
engineering.
 Real-time Tags Quality Stamps, extracted in order to indicate data quality status,
combined with hardware redundancy status, cover information including channel abnormality,
sampling bias, range overrun, network status, etc, therefore ensures reliability & credibility of
real-time data; History Recording and Tracing Analysis for quality stamps and real-time
values are supported.
 Applied algorithm blocks package, data driving & events triggering-based distributed
algorithm scheduling technology, which complies with IEC61131-3 International
Electrotechnical Commission Standard for Programmable Logic Controllers; Integrated logic
control, motion control and process control as an integration, developed and realizes
integrated developing environment which supports graphical programming (FBD, LD, SFC)
as well as text programming (ST, IL) and moreover, multi-language mixed programming;
Supports control algorithm packaging, deriving, multiplexing; Realizes control algorithm
off-line programming, on-line programming, off-line simulation and on-line debugging, all of
which have improved programming efficiency.
 Through open and standard OPC client-server interface, UWinTech has realizes data
communication with third-party instrumentations by applying Transparent Network
management technology.
Constructed Distributed Engineering Objects Real-time Database, realizes globally consistent
& unified interface, fulfills the integrated-information & open-interface demands for
multi-timings, multi-languages, multi-spaces and multi-scales characteristics of industrial
data.
 By accessing GPS global satellite clock, the system applied NTP (Network Time
Protocol) to synchronize clocks of all the Control Stations and Operator Stations; Provide
precise clock for Sequence of Events (SOE) recording; Provide global standard clock for data
recording between all the Operator Stations.
 Provides Control Engineering Industry Algorithm Library which is open to be
customized and expanded. Through cooperation with design institutes, equipments
manufacturers, engineering companies and industry users, we continuously enrich our
professional knowledge on industry automation.
Industrial knowledge as fundamental, further supported by the framework of reusable

34
National Engineering Research Center of Industrial Automation, Zhejiang University

resources and reconstructable system, we significantly improved industrial design &


programming efficiency through the mechanism of inheriting, deriving, multiplexing and
reconstructing;Control Engineering Industry Algorithm Library possesses generality while
also specialty of certain automation application. Regularly released in the form of industry
packages, Algorithm Library can be conveniently accessed by the user through downloading.
 The formula management and batch management, which are following the international
standards SA-S88, with the function of decomposition production processes and authority
control logic, realize the module package and process re-engineering on the basis of device,
safety production to reduce production accidents. And also improve the production efficiency
and equipment utilization by standardized production processes; divided the control engineer
and process engineer, realize the batch production process and data encryption of the key
parameters and prevent malicious tampering; Guarantee the equipment/process and operation
safety. It successfully resolved the general automotive needs of intelligent manufacturing and
Intellectual factory, effectively improve the competitiveness of factory;
 Project Remote Updating function allows engineering service people to update project
modifications through LAN or WAN, the advantage is that they no longer have to travel
frequently between sites for minor project modifications.
 Project Synchronous Configuration function meets requirements in super-large scale
project. It ensures information consistency when multiple users are synchronously configuring
one single project, in this way the time cost on project’s early-stage configuration.
 Project As-Built Drawing Exporting function provides an as-built drawing which
indicates detailed project information. This is quite necessary after project configuration,
debugging and starting.
 Engineering Objects Structure configuration mode in RDB joints the discrete recording
tags as integrations according to project’s characteristics and achieves programming
multiplexing (with control strategies at UWinIEC and display operation at UWinMaker), and
thus improves program maintenance efficiency.
 Abundant equipments graphs library and smart library management allow the user to
utilize existing equipments conveniently, and also to modify based on existing graphs easily.
 Microsoft Office PowerPoint style Template with page header/footer function supports
graphics editing, and thus graphical distinctiveness and unity are both ensured. Moreover,
supports Template Customizing.
 Supports remote visiting to process supervision display ---- the user may easily visit
process information through normal web browser while needs no software installation, while
strict user-certification guarantees operation security.
 Our distinctive Alarm Sound Family function makes alarm sound’s setting very flexible
and convenient. Together with Alarm Groups and Alarm Level functions, the alarm functions
become more efficient, accurate and clear.
 User-binding Function Zone & Security Zone function determines user authorities to log
in a project. Flexible setting options fulfill requirements of industrial fields that have different
stuffs with different operation authorities. In this way project safety and security are
comprehensively protected.

35
National Engineering Research Center of Industrial Automation, Zhejiang University

5.2 Software Functional Modules


 Project Management Configuration is achieved through Project Manager UWinWKS,
which manages all the current control projects in the LAN or WAN. UWinWKS possesses a
variety of functions, featuring: build, add, modify, delete, search, backup, etc. Moreover, it is
able to enter kinds of functional software modules and modify RDB, control strategies, HMI
and user security information, etc.
 UWinCFG realizes configuration of I/O Modules and Controller Modules, real-time
supervision of all Modules/Sub-modules, on-processing downloading of projects,
fault-diagnosis of Module/Sub-module and configuration and so on.
 Able to browse hardware resource of control system, diagnose information of CNet and
SNet, configure Modules/Sub-modules I/O signal type as well as parameters information.
Furthermore, UWinCFG possesses powerful hardware-fault-diagnosis capability – diagnostic
information to channel-level, helping the user to spot abnormal channels in time.
 UWinRDB is used to define Tags information of each station, including the station’s
component instrumentations and attributions, each Tag’s attributions such as data acquisition
& conversion, alarm, history recording, security zone, etc; Realizes globally consistent &
unified interface.
 History Database Software UWinHDB sets recording modes & parameters, provides
efficient history data inquiry interface, supports on-line adding/deleting recording Tags,
high-efficient data compressing and flexible accessing;
 Devices Management Software UWinDev realizes configuration & management of
external devices;
 UWinMaker Graphical Develop System allows drawing & editing of process graphics
such as Overview Map, Flowchart and Working Diagram of the system.
 Graphical Supervision System UWinView realizes dynamic display, operation
management, and accomplishes supervision functions including alarm, history recordings and
tendency curves through real-time data communication.
 Alarm Setting Software UWinAlarm fulfills different alarm requirements by setting
attributions like alarm groups, alarm sound effects, alarm limits, alarm bias, changing rate
alarm, etc.
 Algorithm Builder(UWinIEC) is used to generate control strategies of all continuous
control, logic control, sequential control, specialized process algorithm, etc; Supports
IEC61131-3 International standardized FBD, LD, SFC, ST and IL programming language for
process control as well as their mixed programming, supports off-line/on-line debugging and
simulation.
 Sequence of Events Analysis Software UWinSOE provides retrieving & tracing of
sequence of events responds; Resolution time 1ms.
 WEB Server UWinWEB provides internet & IE based Browser Remote Visiting, thus
realizes supervision that is highly consistent with local system.

36
National Engineering Research Center of Industrial Automation, Zhejiang University

5.3 System Engineering Flowchart


UWinTech Control Engineering Application Software Platform provides integrated development environment for control project

engineering., in which: Hardware Configurator realizes design & management of system hardware resources; Real-time Database

& History Database Programming build up real-time database of engineering project; Graphical Development & Supervision

System sets up Human-Machine Interfaces such as process display and interactive operation for the project; Algorithm Builder

accomplishes control strategies of the project; Functional Modules generate related hardware configuration, real-time database,

history database, process supervision, control arithmetic programming and kinds of report objects files ---- all of which are then

downloaded to each Control Station or Operator Station, work together to accomplish system engineering design functions of the

project.

Project Configuration (1) Project Formulation

Project Manager UWinWKS


(2)
Establish Target Project

I/O Configurator
(3) UWinCFG
Control Stations hardware
configuration

Real-time Database
UwinRDB
Do
wn

(4) Build real-time database for


lo

Do
ad

Control Stations and configure wn


lo
attributes (essential, alarm, data ad
collection, etc) for Tags

Algorithm Builder
HMI History Database Control Station
UWinIEC
(5) Graphs, reports, (6 ) Changes recording or (7) (8)
Build control Down Control Modules,
alarm & tendency periodical recording. algorithm and its load RDB & algorithm
curves connection to RDB running

Real-time
Operation Graphical Supervision RTOS-based UWinTech
History Server
System UWinView Software

( 11 ) (10 ) Supervision & operation ( 9)


History data recording on process, accessible Control Modules’
& saving history tendency, alarm real-time running
& reports.

System Engineering Flowchart of UWinTech Control Engineering Application Software Platform

Step(3)、(4)、(5)、(6)、(7)of the flowchart above can be done synchronously in configuration, no specially defined

sequence. For projects which have multiple Control Stations, each station’s database, algorithms and process diagram might be

individually programmed by different people, and then combine them into an entire engineering system by using the import/export

function provided by the configurator software.

37
National Engineering Research Center of Industrial Automation, Zhejiang University

5.3.1 Establish Project


Establishing New Project: click on “工程/Project” menu, then select “新建/New (N)”, open “浏览文件夹/Browse Folders” dialog,

click on “确定/OK” button and then type in project name & commentary in the popped up “新建工程/New Project” dialog, click

on “确定/OK” to complete establishing the new project. After that, set up stations information: select “站点/Stations” menu, select

“添加/Add” , then type in stations name, SNet base address, redundancy mode, commentary, etc. in the opened new stations

window. Click on “确定/OK” to complete adding stations.

Opening Existed Project: click on “工程/Project” menu, then select “打开/Open (O)”, click on “是/Yes (Y)” button on the popped

up “是否关闭当前工程?/Close present project?” dialog to close the present project. Then find the desired project in “浏览文件夹

/Browse Folders” dialog, select the project and click on “确定/OK”, then the project opens after user logs in.

Start-up Default Setting: user may define the project to be opened and the account to log in, as well as functional software modules

to be opened.

5.3.2 Hardware Configuration


Control Program Download or Update: Select a Controller Module, double click “高级操作/Advanced Operation” in the

information list on the right side, select local control program in the opened dialog, click on “开始下装/Begin Downloading”

button. Wait until the progress bar is full, quit this window, double click “重启/Restart” in the Controller Module information list

to finish downloading control program of the Controller Module.

Configure I/O Modules: Open I/O Modules list, select I/O Module; or right click and select “Add I/O Module” in the popped up

menu, then input I/O Module information in corresponding dialogs, like Initial Address, Redundancy Mode, Module Type, etc.

5.3.3 Data Generation


Database Groups: The user may build up database groups, and then set up recording tags in different groups;

38
National Engineering Research Center of Industrial Automation, Zhejiang University

Recording Tags might be added individually or in batch.

Add Single Tag: Select “记录点/Recording Tags” in the menu, select “添加/Select”, after an add recording dialog pops up, input

position number, data type, industrial unit, security zones, etc; After input all information, click “确定/OK” button to finish adding

this single tag.

Add Multiple Tags: Select “记录点/Recording Tags” in the menu, select “添加/Select”, after a “添加记录/Add Recording” dialog

pops up, input prefix, initial number, end number, number of digits, etc; After input all information, click “确定/OK” button to

finish adding multiple tags.

User may define tag information when adding or editing recording tags; In link information, tick the device link, and then select

corresponding redundancy mode, device type, modules and channels; In alarm information, tick alarm enable, and then set alarm

sound-effects-family, alarm groups, different alarm limits & levels; Recording tags data supports import/export in special format or

Excel format.

Struct of Recording Tags: User may define and construct the discrete recording tags into combinations, according to control

project’ or engineering objects’ mechanism;

Database Downloading: In the toolbar, select “下装数据库/Download Database”, after an “文件下装/Download Files” dialog

pops up, select the Controller Module which needs to download on, click “下装&重载/Download & Reload” button. When the

progress bar is full, and project number is matched with the present project, it means that real-time database is successfully

downloaded; Real-time Database supports on-process downloading.

5.3.4 History Recording


When opening History Database, there will first pops up “历史数据库配置/History Database Programming” dialog for selecting

the storing path of history data; In the opened menu, select “添加记录方式/Add Recording Mode”, after a dialog for adding

recording mode pops up, input time in “记录方式/秒 / Recording Mode/sec” column, click “确定/OK” then successfully added

recording mode; Select the new history recording, right click to open menu and select “添加组别/Add Group”, after a dialog for

adding recording groups, input group name, click “确定/OK” then successfully added a recording group; Select the new recording

group, right click to open menu and select “添加记录点/Add Recording Tags”, after a dialog for selecting history recording tags

pops up, tick the blocks before the tags, click “确定/OK” then successfully added recording tags; Click “启动历史服务/Start

History Service” button in the toolbar, click “确定/OK” and then the history service function is starts running.

39
National Engineering Research Center of Industrial Automation, Zhejiang University

5.3.5 Graphics & Supervision Programming


In Human-Machine Interface (HMI) builder, the user can use the graphical elements and graphs library, combined with the actual

technical process, to build process supervision pictures, and afterwards, run the already built pictures in the graphical supervision

system.

In the graphics maker, click “画面/Picture (P)” in the menu, select “新建画面/New Picture (N)”, then in the guidance column, a

new process picture is made; To insert graphical elements into the new process picture, click “插入/Insert (I)” button in the menu,

select the wanted graphical element, and left click to draw the element onto the picture; The insertion of UWinTech specialized

control element is the same as that of a graphical element; Double click the element, in the popped up attribution window the user

may edit the basic attributions as well as dynamic links of the element; Moreover, the user may program events for graphical

elements: right click on the element, select “事件定义/Define Events” in the popped up menu, after that a dialog for events

definition would pop up, select events & action, and define input data source.

After a picture is built, click “保存/Save” button on the upper left corner of the toolbar to save picture; Then click on “打开运行系

统/Open Operation System”, that is, graphical supervision system, to realize supervision & operation on the industrial process, as

well as inquiry for history tendency, alarm information and report data.

5.3.6 Control Arithmetic Programming


In the Control Algorithm Builder, the user can use the 5 provided language as well as subprograms for programming, and
download them to Controller Modules for operation.
FBD programming language: Function Block Diagram, select FBD programming, click “程序/Program (P)” in the menu, select
“新建程序/New Program” and then input the following attributions into popped up dialog: program name, program cycle time,
commentary, etc. Click “确定/OK” then successfully established an FBD program. To build algorithm in the new FBD program,
click “插入/Insert (I)” in the menu, then there pops up the Function Blocks selection window, for the user to select the wanted

40
National Engineering Research Center of Industrial Automation, Zhejiang University

FBs from basic algorithms pool, and insert into program. Select an FB, click “确定/OK”, then an transparent block will appear
in the edit zone, left click to complete the insertion of this block; The I/O pins of an FB can be connected to recording tags, local
variables, constants or connection lines.

The user may either apply any of FBD, LD, SFC, ST, IL for programming, or mixed language, according to project’s
engineering requirements and engineer’s programming habits.
Compile & Download: click “编译工程/Compile Project” button in the toolbar, then the information window will inform the
user whether the compiling has succeeded, only after succeeded, the control algorithm program would be downloaded; Click
“全部下装/Download All” button in the toolbar, after a dialog for algorithm program downloading pops up, click “下装&重载
/ Download & Reload” button to begin downloading. When the progress bar is full, and project number matches with the
present project, it means that the control algorithm program is downloaded successfully. Further more, the user may conduct
on-process supervision and on-process programming on the algorithms, this is also achieved through the buttons in the toolbar.

41
National Engineering Research Center of Industrial Automation, Zhejiang University

Appendix 1:Main Technical Parameters & Environmental Requirements


[Link] Accuracy  History Database:100,000,2,000G HDD

 AI accuracy:±0.1%F.S  Real-time Graphs:512

 AO accuracy:±0.1%F.S  System Net:96

 SOE time resolution:1ms  Control Net:64

[Link] Anti-disturbance Capability [Link] Interface Characteristics

 AI channel CMRR:≥120dB  AI input impedance:voltage 2MΩ;current 75Ω


 AI channel DMRR:≥60dB  Type III AO load:4-20mA,750Ω
 Isolation impedance:20MΩ@500VDC  Type II AO load:0-10mA,1500Ω
 DI point:conduction resistance<1KΩ;open-loop
[Link]
resistance>35KΩ
 Redundant Power Supply Module (optional)  DO max load:250VAC,5A
 Over-voltage & over-current protection on all field
 Redundant Network (Standard)
wiring terminal

 Redundant Controller Module (optional) [Link] Margin (recommended)

 Redundant I/O Module (optional)  Operator Station:<30%


 Supports Modules Removal/Insertion Under Power  System Net:<30%
 AO holding (system not power-off)  Control Station:<60%
 MTBF ≥200,000h  Control Net:<50%

 System Availability:≥99.9995% [Link] Supply

[Link]-time Characteristics  AC input voltage:176V-264VAC,47Hz-63Hz

 DC output power supply:voltage drop<0.8% @


 Data scan cycle:Digital 50ms;Analog 100ms
maximum load

 Loop control cycle:100ms  Ripple coefficient:<5%

 Logic control cycle:50ms  Over-current protection:load > 110-150% of rated

 Over-voltage protection:voltage > 125-145% of


 Real-time graph response time:≤500ms
rated

[Link] Characteristics [Link] Working Environment

 CNet Baud rate:1MBPS  Working temperature:-20~60℃

 SNet Baud rate:10M/100MBPS  Storage/transportation temperature:-40~70℃

[Link] Capacity  Working humidity:10~85%RH

 Real-time Database:100,000  Storage/transportation humidity:≤93%RH(40℃)

 Control Station:AIO:512 or DI:1024 or DO:512


 Atmospheric pressure:86~106kPa
per station

42
National Engineering Research Center of Industrial Automation, Zhejiang University

Appendix 2: Modules Size, Modules Address Setting & Installation in Cabinet

Terminal Chassis for Single Modules Terminal Chassis for Modules with Redundancy
Installation Dimension Drawing Installation Dimension Drawing

Module IP Setting
Module Address
S0 S1 S2 S3 S4 S5 S6-S7
0 0 0 0 0 0 0
1 0 0 0 0 0 1
0 1 0 0 0 0 2
1 1 0 0 0 0 3
0 0 1 0 0 0 4
1 0 1 0 0 0 5
0 1 1 0 0 0 6
1 1 1 0 0 0 7
0 0 0 1 0 0 reserved 8
1 0 0 1 0 0 9
0 1 0 1 0 0 10
1 1 0 1 0 0 11
0 0 1 1 0 0 12
… … … … … … …
1 0 1 1 1 0 29
0 1 1 1 1 0 30
1 1 1 1 1 0 31

43
44
National Engineering Research Center of Industrial Automation, Zhejiang University

Cabinet configuration with redundant Controller, Cabinet configuration with redundant Controller,
Cabinet Rear diagram (could be installed with I/Os)
redundant Power Supply, non-redundant I/Os redundant Power Supply, redundant I/Os
National Engineering Research Center of Industrial Automation, Zhejiang University

Appendix 3: UW500 DCS Form Selection Guidance


Type Product Product Description
UW5101 Controller Module
UW5102 Controller Module (high performance)
UW5131 Modbus Communication Module
UW5132 Remote I/O Communication Module
UW5172 specialized Terminal Chassis for Controller Modules with Dual-Redundancy.
UW5174 Specialized Terminal Chassis for Modbus Communication Modules.
UW5175 Specialized Terminal Chassis for Remote I/O Communication Modules
UW5211 16 Channels HART Analog Input Module
UW5212 16 Channels Large-Signal Analog Input Module
UW5213 16 Channels TC Analog Input Module
UW5214 16 Channels RTD Analog Input Module
UW5231 16 Channels Mixed Analog Input/Output Module
UW5261 Universal Analog Input Sub-module

UW5264 Pulses Input Sub-module


UW5266 Analog Output Sub-module
UW5271 Terminal Chassis for Analog Input/Output
UW5272 Specialized Terminal Chassis for Analog Input with Dual-Redundancy
Functional
UW5274 Terminal Chassis for Analog Input(for UW5212)
Modules in
UW5275 Specialized Terminal Chassis for Analog Input with Dual-Redundancy(for UW5212)
Control Station
UW5277 Specialized Terminal Chassis for Analog Output with Dual-Redundancy
UW5311 32 Channels Digital Input Module
UW5322 16 Channels Digital Output Module
UW5341 32 Channels SOE Recorder Module
UW5371 Terminal Chassis for Digital Input
UW5372 Specialized Terminal Chassis for Digital Input with Dual-Redundancy
UW5374 Terminal Chassis for Digital Level-Input
UW5375 Terminal Chassis for Digital Switch-Input(for UW5341)
UW5381 Terminal Chassis for Relay Output (16-channel relay, for UW5322)
UW5382 Terminal Chassis for Digital Output with Dual-Redundancy
UW5385 Terminal Chassis for Relay Level-Output (16-channel relay, for UW5322)
UW5411 System Power Supply Module
UW5472 Specialized Terminal Chassis for Power Supply Modules with Dual-Redundancy
UW5481 Terminal Chassis for DC Single System Power Supply Modules
UW5482 Terminal Chassis for DC Single System Power Supply Modules with Dual-Redundancy
UW5483 DC Power Distribution Economic Type Power Supply Modules with Dual-Redundancy
UW5484 DC Power Distribution Economic Type Power Supply Modules
UW5141 Cnet Control Network Terminal Adapter Module
UW5531 Modules Communication Cable(0.6m)
Cabinet & UW5136 8*2 Channels Ethernet Exchanger Module with Redundancy
Accessories UW5137 16*2 Channels Ethernet Exchanger Module with Redundancy
UW5485 Dual Power Switch & AC Power Supply Module
UW5541 Industrial Standard Cabinet (800mm*600mm*2200mm,27")

45
National Engineering Research Center of Industrial Automation, Zhejiang University

UW5542 Industrial Cabinet (760mm*300mm*1000mm)


UW5561 Industrial Standard Operator Desk(700mm*1118mm*750mm)
UW5565 Professional Industrial Keyboard
Software & UW5611 UWinTech Control Engineering Application Software Platform V3.0(1,000 tags)
UW5612 UWinTech Control Engineering Application Software Platform V3.0(10,000 tags)
Documentations
UW5613 UWinTech Control Engineering Application Software Platform V3.0(infinite tags)
UW5631 User Manual

46
National Engineering Research Center of Industrial Automation, Zhejiang University

The Selection of UW500 Control System


1. The Product Nomenclature of UW Control System

UW 5 X XX
The No.1 in the name of The Control/Info Communication
Series
The No.2 in the name of The Analogue IO Series
UWNTEK 500 Series The No.3 in the name of The Digital IO Series Product Code
The No.4 in the name of The Power Supply Series
The No.5 in the name of The Industrial Standard Cabinet Series
The No.6 in the name of The Software Series

2. The Selection Of IO Mould&Terminal Chassis according to the IO Quantity.


The Selection of Mould Configuration The types of
Series Signal series
Types Instructions Match Terminal Chassis
UW5274 Terminal Chassis for Analog
UW5211 16-Channels Single Configuration
Input(For UW5212
4-20mA HART Analogue Input
Redundant UW5275 Dual Redundant Terminal
Module
Configuration Chassis for Analog Input
UW5274 Terminal Chassis for Analog
UW5212 16-Channels Single Configuration
4-20mA Input(For UW5212
L-Signal Analogue Input
0~5V Redundant UW5275 Dual Redundant Terminal
Module
Configuration Chassis for Analog Input
UW5271 Terminal Chassis for Analog
Single Configuration
UW5213 16-Channels TC Input/output
TC
Analogue Input Module Redundant UW5272 Specialized Terminal Chassis
Configuration for Analog Input with Dual-Redundancy
UW5271 Terminal Chassis for Analog
AI UW5214 16-Channels Single Configuration
Input/output
RTD RTD Analogue Input
Redundant UW5271*2 Terminal Chassis for
Module
Configuration Analog Input/output
UW5231 16-Channels Mix UW5271 Terminal Chassis for Analog
Single Configuration
Analogue Input/output Input/output
Universal Module+16-Channels
Redundant UW5272 Terminal Chassis for Analog
Analogue Input
Configuration Input with Dual-Redundancy
Sub-module(UW5261)
UW5231 16-Channels Mix UW5271 Terminal Chassis for Analog
Single Configuration
Analogue Input/output Input/output
Pulses Module+16-Channels
Redundant UW5272Terminal Chassis for Analog
Pulses Input
Configuration Input with Dual-Redundancy
Sub-module(UW5264)
4-20mA UW5231 16-Channels Mix Single Configuration UW5271 Terminal Chassis for Analog
AO
0~20mA Analogue Redundant Input/output

47
National Engineering Research Center of Industrial Automation, Zhejiang University

Input/output Configuration
Module+16-Channels UW5277 Dual-Redundant Terminal
Analogue Output Chassis for Analog Output
Sub-module(UW5266)
UW5371Terminal Chassis for
Single Configuration
Digital Input
Dry Contact
Redundant UW5372Terminal Chassis for
UW5311 32-Channels Configuration Digital Input with Dual-Redundant
DI
Digital Input Module UW5374 Terminal Chassis for Digital
24VDC Single Configuration
Level-Input
Redundant UW5376 Terminal Chassis for 16
220VAC
Configuration Channel Relay isolate Input
UW5381 Terminal Chassis for Relay
Single Configuration
Output
Output
UW5322 16-Channels Redundant UW5382 Terminal Chassis for Digital
DO
Digital Output Module Configuration Output with Dual Redundant

Output with UW5385 Terminal Chassis for Relay


Single Configuration
Electric Level-Output

Remarks:
1) UW5231 16-Channels Mixed Analog Input/output Module supports a mixed configuration of the Sub-Module
UW5261, UW5266, UW5264;
2) The Calculation Method of the number of Modules& Terminal Chassis;
The Numbers of the Module=The Numbers of IO divided by the Number of Channels, to add 1 if not divisible);
The Single Configuration, the proportion of the Module and Terminal Chassis is 1:1;
The Redundant Configuration, the proportion of the Module and Terminal Chassis is the 2:1;
3. The Selection of Controller Module/Modbus Communications Module/System Power Supply Module.
The Module Name Configuration The Name of the Terminal Chassis
UW5101 Controller Redundant UW5172 The Terminal Chassis for Controller Module with Dual
Module Configuration Redundant
UW5131 Modbus Single UW5174 The Terminal Chassis for Modbus Communication
Communication Module Configuration Module
UW5132 Remote I/O UW5175 Specialized Terminal Chassis for Remote I/O
Configured in Paris
Communication Modules. Communication Modules.
UW5411 System Power Redundant UW5472 The Terminal Chassis for System Power Module with
Module Configuration Dual Redundant

Remarks:
1) UW5101 Configuration: All the Controller Modules configured with dual-redundancy and can load 32 I/O Modules
with maximum;
2) The load capacity of UW5131 Module Communication Interface is 32 nodes in Maximum. The Control Station can be
configured within a Max of four UW5131Modules;
3) UW5132 must be in pairs configured and the distance between two stations which are connected via Fiber, can not
exceed 2 km.

48
National Engineering Research Center of Industrial Automation, Zhejiang University

4) The Configuration of UW5411: The Power of UW5411 is 168W. With Redundant configuration the total Power can be
calculated following the Module list below. As usual, you may consider 10% Power Redundancy;
5) The UW5411 System Power Module is only applied as the System Power for Control Module Modbus Communication
Module and IO modules. The External Power will be Additional Configured.
The Power of Modules blocks List
Module System Power(W) The Power for Other Equipment (W)
UW5101 Controller Module 2.5
UW5131 Modbus Communication Module 2.5 No need of Extra Power
UW5132 Remote I/O Communication Module 2.5
UW5211 16-Channels HART Analogue Input Module 1.5 12
UW5212 16-Channels L-Signal Analogue Input Module 1.5 12
UW5213 16-Channels TC Analogue Input Module 1.5
No need of Extra Power
UW5214 16-Channels RTD Analogue Input Module 1.5
UW5231 16-Channels Mix Analogue Input/output Module 16 No need of Extra Power
UW5311 32-Channels Digital Input Module 1 8
UW5322 16-Channels Digital Output Module 1 16

4. The configuration of industrial cabinet and accessory

1) UW5483 Economic-Direct Power with Dual-Redundant Power Unit.


The UW5483: Rated Power is 150W. Provides 16-Channels power output, and each channel contains 1A changeable
fuse .You may calculate the power and the number of UW5483 needed base on the module block list above.
2) UW5136 2*8Channels Redundant Ethernet Switch Units / UW5137 2*16Channels Redundant Ethernet Switch
Units
Number of switches =number of Control module*2 + number of Operating Station.
3) UW5541 Industrial Standard Cabinet (800mm*600mm*2200mm, 27”)
1-2 base board can be installed on the cabinet and the cabinet supports installation of both front and reverse provides
36 installation unit. A reservation is recommended; To leave 3 mounted units located at the bottom of both base
boards .To state differently, using 30 numbers of installation unit to configure 24-27 unit of IO module.
4) UW5485 Dual power supply switching switch and alternating current distribution unit
UW 5485: Used for 2 way alternating power supply input, alternating power supply in the cabinet and auto temperate
control system in the cabinet. Number of UW5485 equals to the number of cabinet.

49
National Engineering Research Center of Industrial Automation, Zhejiang University

UW500 DCS Form Selection Flowchart

50
National Engineering Research Center of Industrial Automation, Zhejiang University

Chapter 6 Quality Control Management

Quality Target: Provide the most excellent & reliable control products, fulfill specialized needs of customers in all fields.
Fulfilling all kinds of requirements from the customers is always our final goal in developing new products. We investigate into
customers’ needs on all aspects including functional, technical and cost-effective, and we sincerely hope your direct participation. Our
enterprise would gather professionals and talents together to discuss new ideas of products development.
We have synchronized design and test works: To ensure products quality, the Department of Testing would examine the entire project
design since the beginning of product development. We conduct a series of strict & professional tests throughout the entire development
procedure, and trial manufacturing can only be started after the design has passed all the tests.

Quality Commitment: Persist high-quality manufacturing, ensure the customer’s satisfaction.


High-quality manufacturing: New developed products should pass through all quality examinations as well as comprehensive
pre-manufacturing tests before manufacturing. While even more strict quality tests are to be conducted in manufacturing process.
Our resilient productivity guarantees commodities supply in-time. Our enterprise applies integrated purchasing & manufacturing system
and reasonably allocates resources. We also improved manufacturing flexibility and efficiency, whatever are the users’ demands large or
small, we can always ensure supply in-time.
Total Quality Control: We apply Total Quality Control procedure in our manufacturing process. From part assembly to system
integration, every product should go through examination individually, afterwards we further apply static / dynamic prefiring tests.

Technical Support: Rich professional knowledge, provide specialized solutions for industry automation
Free technical support: The user may access to our technical support as well as latest technical news and products introduction in
automation industry for free. Software updating service for free. Providing design solutions and remote technical supports for free.
Extraordinary OEM/ODM capacity: Equipped with long-time experience on Industrial Automation Design & Manufacturing, we are
capable in fulfilling your specialized application demand, helping you to realize your distinctive design concepts. We can also work our
and recommend you the most suitable solution for your application.
Prompt feedback to users’ inquiries: If you have any technical problems reported to us, we promise reply within 24 hours.
Fast commodities supply: All types of products have reservation in storage, including all kinds of parts & accessories for system
updating.

EMC/Immunity Development Devices Key Projects Simulation Laboratory Manufacturing & Completion Workshop

If contents in this manual is updated, please pardon us for not notifying you immediately

51
Research & Development Center:
National Laboratory Building of Control Engineering,
Zhejiang University(310027)

Manufacturing Headquarter:
Add:Xi’ hu Technology Park,Hangzhou Zhejiang province
Technical Support:400-007-0089
Phone:0571-88371966
Fax:0571-88371967
Web:[Link]
E-mail:uwntek @[Link]

You might also like