Uw 5136
Uw 5136
System Manual
National Engineering Research Center of Industrial Automation, Zhejiang University
Table of Contents
Enterprise Introduction ..............................................................................................................................................................1
Appendix 2: Modules Size, Modules Address Setting & Installation in Cabinet .......................................................................43
Appendix 3: UW500 DCS Form Selection Guidance ...................................................................................................................45
Chapter 6 Quality Control Management .........................................................................................................................51
National Engineering Research Center of Industrial Automation, Zhejiang University
Enterprise Introduction
National Engineering Research Center of Industrial Automation, Zhejiang University, established corresponding to national education
subjects including Control Systems Engineering and Sensor Technology & Automation Equipments, is a comprehensively developing
educational & researching organization, which functions as PhD station, post-PhD station, central national curriculums designer, State Key
Laboratory as well as national engineering research center. NERC▪IA’s missions include: General-purpose large-scale industrial processes as
technical background, develop key technologies which are significant to national economy, and form standardized, categorized and
commercialized technology system & equipments series; Promote & spread technology to corporations and enterprises all over the country;
Develop DCS system, Field-Bus, Automation Instrumentations & Apparatus; Develop application Software & Technologies for Advanced
Control and Process Optimization, etc; Develop training simulator systems for all kinds of industries.
Under the leadership of outstanding scholars including Academician Sun You-Xian, PhD and Professor Wang Wen-hai, PhD, our research &
development team long focus on researching and developing as well as Industrialization of Distributed Control System, Programmable Logic
Controller, Intelligent Instrumentation, Software Platform for Control Engineering, Large-scale Equipment Automation System; We have
undertaken 3 major specialized projects of Industrial Automation High Tech Industrialization assigned by National Development and Reform
Commission, which indicates our firm knowledge accumulation and abundant technology experience; We have formed Complete Series of
Computer Control Technology System & Products System with Independent Intellectual Property Rights, and accomplished 11 great
innovation and technical breakthrough on core technologies, featuring Reliability Design Technology, Data I/O Technology, Real-time
Control Technology, Real-time Database Technology, Software Platform Technology, etc. In the recent 5 years, in the field of Industrial
Automation, acting as primary or secondary, we have achieved 1 National Technical Advancement first Prize, 1 National Technical
Advancement 2nd Prize, 3 Provincial 1st Prize and 1 Provincial 2nd Prize. We have also achieved 20 software copyrights and 30 patents.
Having concluded our decades’ academic researching, knowledge accumulation and technical achievements, National Engineering Research
Center of Industrial Automation, Zhejiang University has successfully developed its Next-Generation Control System ---- UW500 DCS
System.
We, Hangzhou UWNTEK Automation System Co., Ltd, built up our Cooperation Technology Center in [Link], Zhejiang Univ, have
leading innovation concept and abundant technology resources. Our responsibility is industrialization, spreading and service of
next-generation control technology. Our business and products involve researching and developing, manufacturing as well as marketing
service of: Distributed Control System, Programmable Logic Controller, Intelligent Instrumentation, Software Platform for Control
Engineering, Large-scale Equipment Automation System. We believe in values of “Practice, Innovation, Dedication and Profession”; We
insist in concepts of “People as Foundation, Market as Guidance, Quality as Vitality, Reciprocation as Goal”; Experienced from technology
innovation and market expanding, we have built up a cooperation team of Enterprise Management, Research & Development and Project
Engineering Service which is reasonably constructed, experienced, united, diligent, enterprising and innovative. Over 50 percent of research
& development stuffs possess master’s degree or PhD.
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National Engineering Research Center of Industrial Automation, Zhejiang University
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National Engineering Research Center of Industrial Automation, Zhejiang University
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National Engineering Research Center of Industrial Automation, Zhejiang University
引用的安全性
signal not matching
;
质量戳与实时值被打包存储于历史数据库,便于对
Channel Off-line:
network failure
现场数据的分析;
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National Engineering Research Center of Industrial Automation, Zhejiang University
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National Engineering Research Center of Industrial Automation, Zhejiang University
SNet and Control Net / CNet, respectively. CNet interconnects the functional Modules; SNet is Industrial Ethernet and is able to
interconnect multiple Control Stations or Operator Stations / Engineering Stations; Operator Stations / Engineering Stations can be
connected with MIS (Management Information System) or ERP (Enterprise Resource Plan) through MNet.
Control Net realizes: coordination control and communication between different units, equipments or workshops; management
data communication of multiple equipments groups or manufacturing processes; coordination control and scheduling between
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National Engineering Research Center of Industrial Automation, Zhejiang University
System Net of UW500 DCS system is a real-time industrial network, it connects system nodes including Engineering Stations,
Operator Stations and Field Control Stations. SNet realizes data communication of and between Operator Stations and Field
Control Stations, as well as ensures data consistency. SNet applied Industrial Ethernet and complies with IEEE802.3 standard;
SNet applies reliable High-Available (Hot Spare) redundancy structure, and ensures breakdown of any single network would not
influence system communication. The maximum communication distance of System Net is related to the number of Hubs/Optical
Transceivers and communication medium ---- maximum length of twisted pair is 120m, while max length of Optic Fiber is 1850m.
Hardware of System Net involves Operator/Engineering Station, Control Station, Hubs/Optical Transceivers as well as their
communication medium, and the maximum number of nodes in a SNet is set to be 64, which consists of 32 Operator/Engineer
Control Net is the real-time redundant network internal of a Control Station. It realizes interconnection and information
communication between I/O Modules and Controller Modules inside of the CS. The maximum nodes number in a CNet is 64.
These Nets are responsible in many tasks including: transmitting process variables, control commands, configuration information,
alarm information and history data, etc. Network performance, say, structure, hierarchy, flexibility, openness, transmission method,
Access system process parameters and running information from Operator Stations (or special servers), meanwhile
send scheduling commands and manufacturing instruction information from upper management computers to lower
level;
Management data communication between multiple equipments groups or manufacturing process in the enterprise;
Coordination control and scheduling management between sub-systems of large-scale industrial process.
Redundancy Optional
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Engineering Stations and data communication modules. SNet is the channel transmitting real-time information of control process,
and is highly real-time and reliable. SNet is able to access to third-party control systems or intellectual instrumentations through
data communication modules connected to it; It can also to send control process information to upper information management
network through Operator Stations that are installed with data service software, or through dedicated servers. Main functions of
SNet are:
Enables Field Control Stations to send the collected I/O data to Operator Stations;
Data communication between Field Control Stations ---- fulfills the requirements of large-scale coordination control;
Enables Operator Stations and Engineering Stations to send control commands or configuration data to Field CS;
Net A and Net B, respectively. Stations transmit data synchronously through both nets, and receiver stations select and receive the
redundant data packets according to the received packets’ time marks & quality marks. In this way risks of transmission failure
caused by a single net is avoided, and almost no recovery time is needed when the error net recovers.
Real-time communication of SNet is totally based on UDP/TP protocol. UDP is a most simple and no-connection transmission
protocol. In communication process, UDP not only reduced huge connection structuring & destructing costs, but also significantly
Based on UDP protocol, in SNet we comprehensively applied Multicast and Broadcast technologies, and thus significantly
relieved network communication burden. For data communication, SNet of UW500 DCS further provides functions including flow
control, error control, ARQ (automatic repeat request), transmission message SOE check, transmission message quality marks
check, etc, all of which ensure data reliability. Therefore System Net of UW500 DCS has fully ensured process information
efficient, real-time and reliable transmission, and precluded Industrial Ethernet-based SNet’s breakdown caused by communication
overload.
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connection mode:
For ≤100m part, use Twisted pairs / Exchanger; For ≥100m part, use Optic Fiber / Optic
100m≤communication distance
Transceiver
there need to install two Ethernet cards. If O/E Stations are to be connected with Management Net, there need to install another
Ethernet card.
[Link] Network Adapter for Field Control Station
A Controller Module of Field CS integrates two SNet controllers and two CNet controllers, and internally installed 7 or 8-channel
IP range
Type Description
Network Network Segment Station Address
For O/E Stations, just set corresponding IP address in operation system. The IP address [Link] and [Link] specifically
used for GPS clock generator, While for Controller Modules, set network address through DIP switch on the Terminal Chassis of
Controller Modules: the flags 6 bits(S0~S5) are for setting Controller Module address, they make up a stations address range
from 2 to 64.
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communication between I/O Modules and Controller Modules inside of the CS. Physically, CNet lies between I/O Modules which
Multi-primary working mode, any node (Module) in the network could actively transmit data to other nodes at anytime,
while without primary/secondary distinction; Flexible communication mode which does not request nodes IP information, thus
Network nodes information are ranked in different priorities, fulfilling different real-time requirements. Data with high
Applies Non-destructive Bus Arbitration technology: in the case that multiple nodes synchronously transmit information to
the bus, nodes with lower priorities would quit transmission while nodes with higher priorities may continue normal transmission,
thus bus conflicts-arbitration duration is significantly reduced. Network breakdown is avoided even in the case of serious network
overload;
Data transmission/receiving is easily achieved through several modes featuring node-to-node, node-to-multi-nodes and
Maximum nodes number is mainly determined by bus-driver circuit, so far this number is 110. Message identifiers maximum
2032 for CANBUS2.0A, and almost unlimited for CANBUS2.0B (expanded standard);
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Short-frame data structure, short transmission time, high immunity, extraordinary error-detection capacity;
CRC (cyclic redundancy check) and other error-detection for every frame of information, data error possibility is extremely
low;
Nodes automatically stop transmitting when serious problems happen, so other nodes in the bus would not be influenced;
Communication medium could be flexibly selected either Twisted Pair, or Coaxial Cable, or Optic Fiber.
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National Engineering Research Center of Industrial Automation, Zhejiang University
Supply Module, I/O Modules, Cabinet & Accessories; Maximum scale of one single Control Station: Analog Input/Output: 512, or
Digital Input 1024, or Digital Output 512; A system can support 21 Control Stations, thus maximum scale of one single system:
Functional Modules that accomplishes certain tasks inside of the Control Stations are combinations of hardware boards,
control & processing units and application software. Each Functional Module is intellectualized, individual and independent, and
accomplishes its own tasks timely and efficiently. Functional Modules are interconnected through redundant Control Net.
Controller Module: Integrated high-speed processor, redundant CNet and redundant SNet, explains & executes designed
Analog Input Modules: support signal type selection, programmable amplification, data conversion, error detection,
digital
filtering, temperature compensation, linearity correction, industrial transforming, etc. Support universal inputs.
Analog Output Module: Realizes analog data calibration, latch & output protection. According to configuration, can
realize
Analog Mixed Input/output Module: Realizes mixed AI/AO, supports to-channel isolation, to-channel power supply,
Digital Input Module: Realizes Digital Input, filtering DI jitter, generating varying time stamps, real-time response.
Digital Output Module: Realizes Digital Output, digital output calibration, diagnosis, power-off memory-holding,
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the hardware aspect, it consists of a series of functional units including embedded industrial CPU, real-time data register,
redundant SNet driver and redundant CNet driver, etc; From the software aspect, UW5101 is responsible in coordinating all the
functional modules’ data communication, control processing in the Control Station, such as I/O signals processing, control loops
arithmetic operation, network communication processing, redundancy diagnosis & switching, etc. With powerful data processing
capacity and standardized industrial-rank hardware quality, ensures high-speed & reliable realization of all kinds of control
Functional Characteristics:
Embedded MCU of military rank quality, main frequency 720MHz, 256MB Database area, providing
powerful and stable data calculation and processing platform;
Integrated dual-channels CNet controller and driver interface, dual-redundancy configuration which ensures
good functioning of Control Net;
Integrated dual-channels 100Mbps SNet controller and driver interface, dual-redundancy configuration
which ensures good functioning of System Net;
Realizes complex programmable logic using CPLD, peripheral high-speed accessing and non-accessing
protection, ensuring convenient and reliably access.
Non-volatile Ferroelectric RAM/FeRAM technology ensures real-time database does not lost when
power-off, thus no reserve battery necessity and system security and maintainability enhanced;
Real-time Multi-task operational system, modularly designed control programs & algorithms, all core
programs solidified;
Abundant self-diagnosis and running status information indicator available on Module panel;
Can be connected with maximum 32 I/O Modules through CNet, in other words 512 AIO channels or 1024
DIO channels under process;
Control strategies support on-line programming, on-line debugging and power-off protection.
Technical Parameters
Item Parameter
MCU Embedded 32bit CPU,720MHz
Memory 256M DDR2 SDRAM
Data Storage 256MB NANDFLASH
Data Power-off Holding 128K FeRAM
Processing Capacity 2048 Control Loops / s
Scanning Period Digital≥25ms, Analog≥50ms
CNet Interface × 2,Baud Rate 1Mbps
SNet Interface × 2,Baud Rate 100Mbps
-20ºC~60ºC
Working Temperature
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Functional Characteristics:
Embedded MCU of industrial rank quality, provide powerful and stable Modbus communication
control & management;
Integrated Dual-redundant 1Mbps CNet network controller and driver interface;
4-channels serial communication controller, supports ModbusRTU master protocol, can be configured
as either 4 independent or 2 pairs of 1:1 redundant communication interface; Supports Modbus RTU
slave protocol, any RS-485 interface can link to the Modbus maste r protocol;
4-channels isolated RS-485 communication interface; complete galvanic isolation between module and
external instrumentations;
Communication interface has network failure protection and ESD protection, enhancing reliability of
communication interface and network;
System automatically recognize external modules type, and process as soon as inserted;
Over-current protection that protects the module when abnormal high input current caused by
malfunctioning of external modules happens. Module recovers after fault excluded.
Technical Parameters:
Item Parameter
Communication Interface 4-channel Isolated RS-485
Communication Protocol ModbusRTU Master Protocol, Slave Protocol
Communication Interface Load Max 32 nodes
AI (Input Register) :1024 AO (Holding Register) :512
Register Size
DI (Input Coil) :1024 DO(Holding Coil):1024
Communication Commands Load Max 256 commands
Redundancy Mode 2 pairs of 1:1 redundancy
Communication Distance 1km@4800bps
Isolation Voltage 2000V@60S
EN61000-4-2 (ESD), level 3; EN61000-4-3 (RS), level 3
Immunity EN61000-4-4 (EFT), level 3; EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3
Module Size 266mm× 81mm× 157mm
Power Consumption 2.5W
Working Temperature -20ºC~60ºC
UW5174 Specialized Terminal Chassis for Modbus Communication
Terminal Chassis
Modules.
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National Engineering Research Center of Industrial Automation, Zhejiang University
Hardware Configuration:
Slave Communication instrumentation(Third-party intellectual instrumentation)
must support the standard Modbus RTU slave protocol, such as PLC, intellectual
instrumentation,Converter, Mass flow meters etc field intelligent instrumentation;
Parameters of slave communication instrumentations connected to same RS-485
bus need to be same;
4 –channels Modbus communication interface share the device node space,
flexible configuration according the field requirements, our suggest each
interface load less than 16-nodes from slave station, total load 32 nodes, the
address is not repeat use;
Communication commands of Modbus communication module is no more than
256 pieces. Reasonable configured commands can improve the communication
efficiency;
Supports Modbus RTU slave protocol, any TS-485 interface can link the Modbus
master protocol;
The communication cables of RS-485 interface need the shielded twisted pair, wire
diameter more than or equal to 0.75 square meter, or use the shielded cables;
About the shielded twisted cable, the specification of our suggestion is RVSP
2*0.75, the wire resistant in 100meter is less than 4-ohm;
UW5174 specialized terminal chassis for Modbus communication Module, with
4-channels COM communication interface, which is embedded termination
resistor, only need to link the 120-ohm termination resistor at the terminal of
linked equipments bus cable;
The wiring of RS-485bus is request that isolated from strong interferers, and
routed without in the same path;
Software Configuration:
Build field intelligent equipment in Hardware Configuration Software, establish
linked communication interfaces(COM1-COM4) , address of equipment, and
communication management information;
Parameters of equipment communication interface: Data bits(7 bits, 8bits), Stop
bits(1bits, 2bits), Baud rates(1200-115200bps),examination method (No
calibration , Odd, Even);
Follow the device instructions from the TriStation to choose the device register
domain and address;
Real-database inserted the record points, choose 2 bytes or 4 bytes under the
analog record points connection, Respectively connected record points according
the slave device registers table;
Debugging and confirming the Modbus configuration and in normal operation;
Slave configuration only need to set the interface in slave mode.
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National Engineering Research Center of Industrial Automation, Zhejiang University
Field intelligent device or controllers usual used as industrial facility unit, such as filed local display, operation, control,
communication etc, with small scope, multi-IO types, multi-communications modes(wired, wireless, local and wide area),
Remote Distributed, Hybrid Control, Configurable HMI etc features; We develop the UW2100 interchangeable and
intelligent controller in order to completely integrated UW500 distributed control system, and built the unified
communication connector interface and overall database platform to realize the unified develop environment for control
programmatically and support relative project engineering resource sharing; UW2100 supply the separate&abundant IO
channels, open internet communication capacity, strong Local control operation; it is suitable for highly dispersed or wide
dispersive automatic application area; It is formed large scale control system and network monitoring system according the
internet connection between UW2100 and UW500 system.
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National Engineering Research Center of Industrial Automation, Zhejiang University
Functional Characteristics:
Provides 2-channels redundant isolated CAN (controller area network) communication interface with
network failure protection, ESD protection, etc. Can reliably realize connection with remote I/O stations
in the range of 100m;
Provides 4-Channels redundant ST multi-mode fiber interface, adaptive to connections with remote I/O
stations in far-distance (2km) or in harsh environment;
Status indicator equipped, featuring: running, fault, network (com) etc, clear running status help you
locate error points efficiently;
Complete isolation between modules and system, preclude external disturbance;
Transient-voltage/Surge protection, modules Removal/Insertion Under Power permissible ;
One remote I/O station supports maximum 16 I/O modules;
Over-current protection that protects the module when abnormal high input current caused when
malfunctioning happens. Module recovers after fault excluded.
Technical Parameters:
Item Parameter
2-channel Isolated CAN-Bus, Baud Rate 500kpbs, Communication
Communication Interface 1
Distance 100m
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National Engineering Research Center of Industrial Automation, Zhejiang University
Functional Characteristics:
Intelligent Conditioning, supporting HEART analog signal(4-20mA 16channels)input, with
full-scale high accuracy;
Online self-correction, Auto Self-adaptation of environment temperature, self-correction
without correction, no further calibration or maintenance necessity;
Complete isolation between modules and system; PhotoMos relays switching channels;
Complete isolation between channels, so that precludes external disturbance;
HEART facilities directly via UWnTeK control engineering application software platform to
achieve the remote control management functions;
Equipped with industrial wiring terminal sets, canceled accessories such as system rack,
bottom support, terminal blocks and wiring cables for easier maintenance.
Internal input voting algorithm, input self-diagnosis and error report mechanism; Optional
Non-redundant/Redundant or combination configurations and configuration strategies based
on each module;
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Technical Parameters:
Item Parameter
Channels
16
Configuration
solution
CMRR ≥120dB
DMRR ≥60dB
Terminal Chassis UW5275 Specialized Terminal Chassis for Analogue Input Modules
with Dual-Redundancy.
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National Engineering Research Center of Industrial Automation, Zhejiang University
Technical Parameters:
Item Parameter
Channels Configuration 16
CMRR ≥120dB
2-wire Current input with
DMRR ≥60dB
powering
Voltage input
with Dual-Redundancy
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National Engineering Research Center of Industrial Automation, Zhejiang University
Technical Parameters:
Item Parameter
Channels Configuration 16
Voltage:0~20mV、0~100mV、±20mV、±100mV
Analog Input
TC:type B、K、E、S、T、R、N
TC input
AI Sampling Resolution ±0.1%F.S.(Cold Junction Error not included)
CMRR ≥120dB
DMRR ≥60dB
266mm×81mm×157mm
Module Size
266mm×146mm×157mm
with Dual-Redundancy
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National Engineering Research Center of Industrial Automation, Zhejiang University
Technical Parameters:
Item Parameter
Channels Configuration 16
RTD input
AI Sampling Resolution ± 0.1%F.S.
CMRR ≥120dB
DMRR ≥60dB
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National Engineering Research Center of Industrial Automation, Zhejiang University
Technical Parameters:
Item Parameter
Channels AI,or AO,or PI, max 16 Sub-Modules in total
Current input
Voltage:0~20mV、0~100mV、0~5V、1~5V
Current:0~10mA、0~20mA、4~20mA
Analog Input
RTD:Pt100、Pt100X、Cu50 2-wire Current input with
TC:type B、E、J、K、S、T powering
Analog Output Current:0~10mA、0~20mA、4~20mA
DMRR ≥60dB
Terminal Chassis UW5272 Specialized Terminal Chassis for Analog Input with Dual-Redundancy
UW5277 Specialized Terminal Chassis for Analog Output with Dual-Redundancy
Current output
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National Engineering Research Center of Industrial Automation, Zhejiang University
Functional Characteristics:
Supports universal analog signal (voltage/current/RTD/TC) input, full-scale high accuracy;
Automatic ambience temperature compensation and zero point & gain calibration, no further calibration or
maintenance necessity;
On-line self-diagnosis and running status indicator, fast locating error channel;
Automatically recognizes off-line, TC signal automatic cold-junction compensation;
Complete isolation between Modules and system, complete isolation between channels, so that precludes
external disturbance;
Provides +24V/30mA isolated power supply for direct powering to two-wire / three-wire transmitters in the
field, which reduced configuration costs as well as project workload, and significantly improved system
immunity & stability;
Transient-Voltage-Surge Protection and RIUP circuit, supports Removal/Insertion Under Power and
on-process replacement;
Less ripples, less temperature shift, more efficient, more reliable, better voltage isolation withstand.
Protection functions include soft-start, input short-circuit protection, output power limitation, channel
power-supply current limitation, etc.
Technical Parameters:
Item Parameter
Voltage:0~20mV、0~100mV、0~5V、1~5V
Current:0~10mA、0~20mA、4~20mA
Input Signal
RTD:Pt100、Pt100X、Cu50
TC:type B、E、J、K、S、T
Input
Voltage signal: 2MΩ;Current signal: 75Ω
Impedance
Isolation
20MΩ@ 500V
Impedance
CMRR >120dB
DMRR >60dB
Input
±0.1% F.S.
Resolution
Consumption powering)
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National Engineering Research Center of Industrial Automation, Zhejiang University
Functional Characteristics:
Supports a variety of pulse input types, including Voltage pulse: 12V, 24V; Current pulse: 0-10mA,
4-20mA;Frequency Range: 0-30KHz;
Pulses input Photo-Electric Isolation, with isolation voltage of 2000V@60s;
Supports synchronous Pulse Counting + Frequency Counting on pulses signal;
Off-line data-holding function for pulses accumulation;
On-line self-diagnosis and running status indicator, fast locating error channel;
Completely isolated between the Modules&Systems, Sub-modules by Built-in Isolated fence to resist
external interference;
Transient-Voltage-Surge Protection and RIUP circuit, supports Removal/Insertion Under Power and
on-process replacement;
Less ripples, less temperature shift, more efficient, more reliable, better voltage isolation withstand.
Protection functions include soft-start, input short-circuit protection, output power limitation, channel
power-supply current limitation, etc.
Technical Parameters:
Item Parameter
Voltage 1 : 12V , low=0 ~ 5V ,
high=6~12V
Voltage 2:24V,low=0~12V,
high=12~30V
Input Signal
Current 1:10mA,low=0~2mA,
high=4~10mA
Current 2:20mA,low=4~8mA,
high=12~20mA
Frequency Counting
1W(channel powering);
Power Consumption
0.5W(channel not powering)
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National Engineering Research Center of Industrial Automation, Zhejiang University
Technical Parameters:
Item Parameter
Current:0~10mA、4~20mA、0~
Output Signal
20mA
1500Ω@0~10mADC,750Ω@4~
Load Capacity
20mADC
Power Consumption 1W
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National Engineering Research Center of Industrial Automation, Zhejiang University
Technical Parameters:
Item Parameter
Channels Configuration 32 channels digital input
Digital
Scanning Period 2ms
Contact-input
Closed contact impedance<1KΩ (when installed on UW5371)
Logic 1(low)
Voltage contact 18~30VDC (when installed on UW5374)
266mm×81mm×157mm
Module Size
266mm×146mm×157mm
Power Consumption 1W
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National Engineering Research Center of Industrial Automation, Zhejiang University
Technical Parameters:
Item Parameter
Channels
16 channels digital output
Configuration
Digital
Scanning Period 2ms Contact-output
Switch-output
Power Consumption 1W
Terminal Chassis UW5382 Terminal Chassis for Digital Output with Dual-Redundancy
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National Engineering Research Center of Industrial Automation, Zhejiang University
Functional Characteristics:
System automatically recognize Modules type, and process as soon as inserted;
Hardware real-time sampling technology, SOE recording resolution up to 1ms;
Isolation between field signals and system with maximum isolation voltage of 2000VAC @ 60s;
Module power supply reverse-connection protection, over-voltage/over-current protection,
improving Module’s reliability;
Maximum 256 binary-value points under SOE recording on every Control Station; Maximum
capacity 32768 events to be recorded on every Control Station;
Technical Parameters:
Item Parameter
Channels Configuration 32 channels digital level-input
Level-input
Recording Resolution 1ms
Power Consumption 1W
UW5374 UW5375
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National Engineering Research Center of Industrial Automation, Zhejiang University
Functional Characteristics:
Applied professional PWM power supply MCU to approach close-loop control functions like
voltage regulating, current regulating, protection, etc. Stable power supply output with high
efficiency and reliability;
Supports 1:1 Power Supply Modules High-Available Redundancy;
Input over-voltage/under-voltage protection (220VAC±20%);
Output over-current protection (110~115% of rated);
Low susceptibility to grid voltage fluctuation, strong adaptability to output loads;
Equipped with industrial wiring terminal sets, cancelled accessories such as system rack,
bottom support, terminal blocks and wiring cables for easier maintenance;
Technical Parameters:
Item Parameter
Input voltage range:176~264VAC
Input Power
Input frequency range:50 ±3Hz
Working
-20ºC~60ºC
Temperature
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National Engineering Research Center of Industrial Automation, Zhejiang University
Controller Modules, Power Supply Modules and I/O Modules are possible to install on both sides inside of the Control Station
cabinet; Modules can be distributed in 2 columns, 3 columns or 4 columns according to distribution requirements; C.S. cabinet is
specially manufactured, meeting principles of ventilation & heat-dissipation, humidity-proof & corrosion-proof, safety &
protection, etc, cabinet installed forced ventilation fan in order to provide forced cooling air and also to hold positive pressure
inside, in this way heat-dissipation and dust-proof are both achieved; Cabinet case is made of metallic materials, and good
electrical connections are ensured between movable components, so that perfect EMS (Electro-magnetic Shielding) is provided for
internal electronic devices. To guarantee EMS effectiveness and operators’ safety, we request the cabinet to be connected to
Electrical Ground (Protection Ground) with connecting resistance less than 5 Ohm; Movable cable ducts installed on side of the
cabinet back. On cabinet bottom there are multiple cable inlets, as well as copper ground terminals for converging system ground
and shielding ground.
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Platform
UWinTech Control Engineering Application Software Platform is a software package applied to UW500 Distributed Control
System. Based on WindowsXP/Windows 7 32 Real-time Multi-task operational system, UWinTech applied Components Structure
Design and latest technologies like 32 bits Multi-tasks and Multi-threads, integrated with comprehensive functions including Field
Data Collection, Algorithm Execution, Real-time Data & History Data Processing, Alarm and Security Mechanism, Dynamic
Display, Tendency Curves, Report Import/Export and Supervision Network. Engineer Station Configuration software, Operator
Station Real-time Supervision software and Field Control Station Real-time Control software run separately on different hardware
level, while communicate data, management and control information through Control Net and System Net, and hereby different
parts of the software cooperate with each other and accomplish all kinds of functions of the control system.
Intelligent
Programmable-Logic-Controllers Hybrid Controllers Distributed Control System
Instrumentations
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National Engineering Research Center of Industrial Automation, Zhejiang University
“restructuring”, and further builds closely inter-related and physically meaningful Engineering
disconnection
通道故障、采样偏差、量程超限、网络状态等质量
信息等信息;
Objects Models, Engineering Control Strategies and Supervision Operation Platform through 质量戳保证了数据的可靠性与可用性,提高了数据
Channel Abnormal:
引用的安全性
signal not matching
;
multi-industry global modeling for abstract, separated and dispersed data (constant, parameter, 质量戳与实时值被打包存储于历史数据库,便于对
Channel Off-line:
network failure
现场数据的分析;
variable) and functions (calculation, meaning) as well as graphics (line, polygon, color lump),
finally ensures clear, figurative, efficient and reliable designing & programming for control
engineering.
Real-time Tags Quality Stamps, extracted in order to indicate data quality status,
combined with hardware redundancy status, cover information including channel abnormality,
sampling bias, range overrun, network status, etc, therefore ensures reliability & credibility of
real-time data; History Recording and Tracing Analysis for quality stamps and real-time
values are supported.
Applied algorithm blocks package, data driving & events triggering-based distributed
algorithm scheduling technology, which complies with IEC61131-3 International
Electrotechnical Commission Standard for Programmable Logic Controllers; Integrated logic
control, motion control and process control as an integration, developed and realizes
integrated developing environment which supports graphical programming (FBD, LD, SFC)
as well as text programming (ST, IL) and moreover, multi-language mixed programming;
Supports control algorithm packaging, deriving, multiplexing; Realizes control algorithm
off-line programming, on-line programming, off-line simulation and on-line debugging, all of
which have improved programming efficiency.
Through open and standard OPC client-server interface, UWinTech has realizes data
communication with third-party instrumentations by applying Transparent Network
management technology.
Constructed Distributed Engineering Objects Real-time Database, realizes globally consistent
& unified interface, fulfills the integrated-information & open-interface demands for
multi-timings, multi-languages, multi-spaces and multi-scales characteristics of industrial
data.
By accessing GPS global satellite clock, the system applied NTP (Network Time
Protocol) to synchronize clocks of all the Control Stations and Operator Stations; Provide
precise clock for Sequence of Events (SOE) recording; Provide global standard clock for data
recording between all the Operator Stations.
Provides Control Engineering Industry Algorithm Library which is open to be
customized and expanded. Through cooperation with design institutes, equipments
manufacturers, engineering companies and industry users, we continuously enrich our
professional knowledge on industry automation.
Industrial knowledge as fundamental, further supported by the framework of reusable
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engineering., in which: Hardware Configurator realizes design & management of system hardware resources; Real-time Database
& History Database Programming build up real-time database of engineering project; Graphical Development & Supervision
System sets up Human-Machine Interfaces such as process display and interactive operation for the project; Algorithm Builder
accomplishes control strategies of the project; Functional Modules generate related hardware configuration, real-time database,
history database, process supervision, control arithmetic programming and kinds of report objects files ---- all of which are then
downloaded to each Control Station or Operator Station, work together to accomplish system engineering design functions of the
project.
I/O Configurator
(3) UWinCFG
Control Stations hardware
configuration
Real-time Database
UwinRDB
Do
wn
Do
ad
Algorithm Builder
HMI History Database Control Station
UWinIEC
(5) Graphs, reports, (6 ) Changes recording or (7) (8)
Build control Down Control Modules,
alarm & tendency periodical recording. algorithm and its load RDB & algorithm
curves connection to RDB running
Real-time
Operation Graphical Supervision RTOS-based UWinTech
History Server
System UWinView Software
Step(3)、(4)、(5)、(6)、(7)of the flowchart above can be done synchronously in configuration, no specially defined
sequence. For projects which have multiple Control Stations, each station’s database, algorithms and process diagram might be
individually programmed by different people, and then combine them into an entire engineering system by using the import/export
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National Engineering Research Center of Industrial Automation, Zhejiang University
click on “确定/OK” button and then type in project name & commentary in the popped up “新建工程/New Project” dialog, click
on “确定/OK” to complete establishing the new project. After that, set up stations information: select “站点/Stations” menu, select
“添加/Add” , then type in stations name, SNet base address, redundancy mode, commentary, etc. in the opened new stations
Opening Existed Project: click on “工程/Project” menu, then select “打开/Open (O)”, click on “是/Yes (Y)” button on the popped
up “是否关闭当前工程?/Close present project?” dialog to close the present project. Then find the desired project in “浏览文件夹
/Browse Folders” dialog, select the project and click on “确定/OK”, then the project opens after user logs in.
Start-up Default Setting: user may define the project to be opened and the account to log in, as well as functional software modules
to be opened.
information list on the right side, select local control program in the opened dialog, click on “开始下装/Begin Downloading”
button. Wait until the progress bar is full, quit this window, double click “重启/Restart” in the Controller Module information list
Configure I/O Modules: Open I/O Modules list, select I/O Module; or right click and select “Add I/O Module” in the popped up
menu, then input I/O Module information in corresponding dialogs, like Initial Address, Redundancy Mode, Module Type, etc.
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National Engineering Research Center of Industrial Automation, Zhejiang University
Add Single Tag: Select “记录点/Recording Tags” in the menu, select “添加/Select”, after an add recording dialog pops up, input
position number, data type, industrial unit, security zones, etc; After input all information, click “确定/OK” button to finish adding
Add Multiple Tags: Select “记录点/Recording Tags” in the menu, select “添加/Select”, after a “添加记录/Add Recording” dialog
pops up, input prefix, initial number, end number, number of digits, etc; After input all information, click “确定/OK” button to
User may define tag information when adding or editing recording tags; In link information, tick the device link, and then select
corresponding redundancy mode, device type, modules and channels; In alarm information, tick alarm enable, and then set alarm
sound-effects-family, alarm groups, different alarm limits & levels; Recording tags data supports import/export in special format or
Excel format.
Struct of Recording Tags: User may define and construct the discrete recording tags into combinations, according to control
Database Downloading: In the toolbar, select “下装数据库/Download Database”, after an “文件下装/Download Files” dialog
pops up, select the Controller Module which needs to download on, click “下装&重载/Download & Reload” button. When the
progress bar is full, and project number is matched with the present project, it means that real-time database is successfully
the storing path of history data; In the opened menu, select “添加记录方式/Add Recording Mode”, after a dialog for adding
recording mode pops up, input time in “记录方式/秒 / Recording Mode/sec” column, click “确定/OK” then successfully added
recording mode; Select the new history recording, right click to open menu and select “添加组别/Add Group”, after a dialog for
adding recording groups, input group name, click “确定/OK” then successfully added a recording group; Select the new recording
group, right click to open menu and select “添加记录点/Add Recording Tags”, after a dialog for selecting history recording tags
pops up, tick the blocks before the tags, click “确定/OK” then successfully added recording tags; Click “启动历史服务/Start
History Service” button in the toolbar, click “确定/OK” and then the history service function is starts running.
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National Engineering Research Center of Industrial Automation, Zhejiang University
technical process, to build process supervision pictures, and afterwards, run the already built pictures in the graphical supervision
system.
In the graphics maker, click “画面/Picture (P)” in the menu, select “新建画面/New Picture (N)”, then in the guidance column, a
new process picture is made; To insert graphical elements into the new process picture, click “插入/Insert (I)” button in the menu,
select the wanted graphical element, and left click to draw the element onto the picture; The insertion of UWinTech specialized
control element is the same as that of a graphical element; Double click the element, in the popped up attribution window the user
may edit the basic attributions as well as dynamic links of the element; Moreover, the user may program events for graphical
elements: right click on the element, select “事件定义/Define Events” in the popped up menu, after that a dialog for events
definition would pop up, select events & action, and define input data source.
After a picture is built, click “保存/Save” button on the upper left corner of the toolbar to save picture; Then click on “打开运行系
统/Open Operation System”, that is, graphical supervision system, to realize supervision & operation on the industrial process, as
well as inquiry for history tendency, alarm information and report data.
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FBs from basic algorithms pool, and insert into program. Select an FB, click “确定/OK”, then an transparent block will appear
in the edit zone, left click to complete the insertion of this block; The I/O pins of an FB can be connected to recording tags, local
variables, constants or connection lines.
The user may either apply any of FBD, LD, SFC, ST, IL for programming, or mixed language, according to project’s
engineering requirements and engineer’s programming habits.
Compile & Download: click “编译工程/Compile Project” button in the toolbar, then the information window will inform the
user whether the compiling has succeeded, only after succeeded, the control algorithm program would be downloaded; Click
“全部下装/Download All” button in the toolbar, after a dialog for algorithm program downloading pops up, click “下装&重载
/ Download & Reload” button to begin downloading. When the progress bar is full, and project number matches with the
present project, it means that the control algorithm program is downloaded successfully. Further more, the user may conduct
on-process supervision and on-process programming on the algorithms, this is also achieved through the buttons in the toolbar.
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Terminal Chassis for Single Modules Terminal Chassis for Modules with Redundancy
Installation Dimension Drawing Installation Dimension Drawing
Module IP Setting
Module Address
S0 S1 S2 S3 S4 S5 S6-S7
0 0 0 0 0 0 0
1 0 0 0 0 0 1
0 1 0 0 0 0 2
1 1 0 0 0 0 3
0 0 1 0 0 0 4
1 0 1 0 0 0 5
0 1 1 0 0 0 6
1 1 1 0 0 0 7
0 0 0 1 0 0 reserved 8
1 0 0 1 0 0 9
0 1 0 1 0 0 10
1 1 0 1 0 0 11
0 0 1 1 0 0 12
… … … … … … …
1 0 1 1 1 0 29
0 1 1 1 1 0 30
1 1 1 1 1 0 31
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National Engineering Research Center of Industrial Automation, Zhejiang University
Cabinet configuration with redundant Controller, Cabinet configuration with redundant Controller,
Cabinet Rear diagram (could be installed with I/Os)
redundant Power Supply, non-redundant I/Os redundant Power Supply, redundant I/Os
National Engineering Research Center of Industrial Automation, Zhejiang University
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UW 5 X XX
The No.1 in the name of The Control/Info Communication
Series
The No.2 in the name of The Analogue IO Series
UWNTEK 500 Series The No.3 in the name of The Digital IO Series Product Code
The No.4 in the name of The Power Supply Series
The No.5 in the name of The Industrial Standard Cabinet Series
The No.6 in the name of The Software Series
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National Engineering Research Center of Industrial Automation, Zhejiang University
Input/output Configuration
Module+16-Channels UW5277 Dual-Redundant Terminal
Analogue Output Chassis for Analog Output
Sub-module(UW5266)
UW5371Terminal Chassis for
Single Configuration
Digital Input
Dry Contact
Redundant UW5372Terminal Chassis for
UW5311 32-Channels Configuration Digital Input with Dual-Redundant
DI
Digital Input Module UW5374 Terminal Chassis for Digital
24VDC Single Configuration
Level-Input
Redundant UW5376 Terminal Chassis for 16
220VAC
Configuration Channel Relay isolate Input
UW5381 Terminal Chassis for Relay
Single Configuration
Output
Output
UW5322 16-Channels Redundant UW5382 Terminal Chassis for Digital
DO
Digital Output Module Configuration Output with Dual Redundant
Remarks:
1) UW5231 16-Channels Mixed Analog Input/output Module supports a mixed configuration of the Sub-Module
UW5261, UW5266, UW5264;
2) The Calculation Method of the number of Modules& Terminal Chassis;
The Numbers of the Module=The Numbers of IO divided by the Number of Channels, to add 1 if not divisible);
The Single Configuration, the proportion of the Module and Terminal Chassis is 1:1;
The Redundant Configuration, the proportion of the Module and Terminal Chassis is the 2:1;
3. The Selection of Controller Module/Modbus Communications Module/System Power Supply Module.
The Module Name Configuration The Name of the Terminal Chassis
UW5101 Controller Redundant UW5172 The Terminal Chassis for Controller Module with Dual
Module Configuration Redundant
UW5131 Modbus Single UW5174 The Terminal Chassis for Modbus Communication
Communication Module Configuration Module
UW5132 Remote I/O UW5175 Specialized Terminal Chassis for Remote I/O
Configured in Paris
Communication Modules. Communication Modules.
UW5411 System Power Redundant UW5472 The Terminal Chassis for System Power Module with
Module Configuration Dual Redundant
Remarks:
1) UW5101 Configuration: All the Controller Modules configured with dual-redundancy and can load 32 I/O Modules
with maximum;
2) The load capacity of UW5131 Module Communication Interface is 32 nodes in Maximum. The Control Station can be
configured within a Max of four UW5131Modules;
3) UW5132 must be in pairs configured and the distance between two stations which are connected via Fiber, can not
exceed 2 km.
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National Engineering Research Center of Industrial Automation, Zhejiang University
4) The Configuration of UW5411: The Power of UW5411 is 168W. With Redundant configuration the total Power can be
calculated following the Module list below. As usual, you may consider 10% Power Redundancy;
5) The UW5411 System Power Module is only applied as the System Power for Control Module Modbus Communication
Module and IO modules. The External Power will be Additional Configured.
The Power of Modules blocks List
Module System Power(W) The Power for Other Equipment (W)
UW5101 Controller Module 2.5
UW5131 Modbus Communication Module 2.5 No need of Extra Power
UW5132 Remote I/O Communication Module 2.5
UW5211 16-Channels HART Analogue Input Module 1.5 12
UW5212 16-Channels L-Signal Analogue Input Module 1.5 12
UW5213 16-Channels TC Analogue Input Module 1.5
No need of Extra Power
UW5214 16-Channels RTD Analogue Input Module 1.5
UW5231 16-Channels Mix Analogue Input/output Module 16 No need of Extra Power
UW5311 32-Channels Digital Input Module 1 8
UW5322 16-Channels Digital Output Module 1 16
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Quality Target: Provide the most excellent & reliable control products, fulfill specialized needs of customers in all fields.
Fulfilling all kinds of requirements from the customers is always our final goal in developing new products. We investigate into
customers’ needs on all aspects including functional, technical and cost-effective, and we sincerely hope your direct participation. Our
enterprise would gather professionals and talents together to discuss new ideas of products development.
We have synchronized design and test works: To ensure products quality, the Department of Testing would examine the entire project
design since the beginning of product development. We conduct a series of strict & professional tests throughout the entire development
procedure, and trial manufacturing can only be started after the design has passed all the tests.
Technical Support: Rich professional knowledge, provide specialized solutions for industry automation
Free technical support: The user may access to our technical support as well as latest technical news and products introduction in
automation industry for free. Software updating service for free. Providing design solutions and remote technical supports for free.
Extraordinary OEM/ODM capacity: Equipped with long-time experience on Industrial Automation Design & Manufacturing, we are
capable in fulfilling your specialized application demand, helping you to realize your distinctive design concepts. We can also work our
and recommend you the most suitable solution for your application.
Prompt feedback to users’ inquiries: If you have any technical problems reported to us, we promise reply within 24 hours.
Fast commodities supply: All types of products have reservation in storage, including all kinds of parts & accessories for system
updating.
EMC/Immunity Development Devices Key Projects Simulation Laboratory Manufacturing & Completion Workshop
If contents in this manual is updated, please pardon us for not notifying you immediately
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Research & Development Center:
National Laboratory Building of Control Engineering,
Zhejiang University(310027)
Manufacturing Headquarter:
Add:Xi’ hu Technology Park,Hangzhou Zhejiang province
Technical Support:400-007-0089
Phone:0571-88371966
Fax:0571-88371967
Web:[Link]
E-mail:uwntek @[Link]