ESP 7 - Option 2 TM

Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England

ES
P7
ELEC
TRON
IC SCRE
WDR
IVER
PROG
R AMM
ER

P
P
-
+
120 cNm

TM
MADE IN ENGLAND HP2 7DR

1.2 Nm

14 15 16 17 18 19 20 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 13

OPTION BOARD
Part No. 108242-C

8 30 cNm 60 cNm 9 11
2 3,4 VIEW ON ARROW A
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Printed in England 1 of 40 Part No. 476033 Issue 1 11.2001

ESP 7 - Option 2 Programming Description GB
TM

Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England

STATEMENT OF USE: parameter presented at one time. This parameter can be changed Parameter: EXTERNAL STOP:
This control board (Part No. 108242) to be used in by the up key (increased +) or down key (decreased -). By pressing This programme can be selected as NO or YES and is used in
conjunction with Desoutter unit ESP 7 (Part No. 111362). the mode key (P) a changed value is stored temporarily and the conjunction with the I/O porting.
No other use permitted. For professional use only. next parameter is presented. If the mode key (P) is pressed for NO: means inactive.
greater than 3 seconds, all parameter changes are saved, the YES: means an external signal is required to stop the fastening
This instruction to be used in conjunction with the ESP 7 parameter change mode is closed and the unit resumes normal (i.e. The tool is being used to position a fastener/component to
Option 1 instructions. operation. The following is displayed after the 3 second period, a specific position, rather than to a torque). If the clutch cut-off
and disappears when the key is released. operation occurs before the external signal, the tightening will
Note: When fitting or removing a new option board: be rated as NOK (cycle not completed).
1. Anti Static precautions must be taken. PARAMETER STORED
Parameter: SLOW TIME, SLOW SPEED:
2. Ensure the ESP 7 is powered Off before connecting or
The Set-up and the Parameter Mode will both be exited If the Slow Time is selected with a value greater than 0, the
disconnecting an Option Board. (Wait at least 10 seconds after
automatically, if there is no user input for more than 60 seconds. parameter slow speed will appear and a value can be selected.
switching power off).
In this case NO changes will be stored, and the programme will The tool will start with the programmed Slow Speed and will
3. The Factory Default values must be re-loaded and parameters then switch automatically to the programmed FAST or FINAL
changed as required afterwards. operate to the original set values.
speed after the Slow Time has elapsed. If the Slow start is set to
FUNCTION - PARAMETER CHANGE MODE: 0, the parameter Slow Speed will be skipped. The Slow Time/Speed
Note that a tool does not have to be connected to carry out Parameter: TOOL/MODE: parameters apply only to the fastening operation.
parameter changes. Set parameters as Basic version. Note: The Slow Phase does not function when using the HT-
Current feature, even though the Slow Time and Slow
Parameter - VALUES: Parameter: EXTERNAL FORWARD: Speeds can be programmed.
To set-up specific parameter values, depressing the mode key (P) The parameter can be configured as OFF, AND or ONLY and is
for 3 seconds enters the parameter change mode and the following Parameter: FAST TIME, FAST SPEED:
used in conjunction with the I/O porting.
is displayed: If the Fast Time is selected with a value greater than 0, the
OFF: means inactive, so only the tool start (Lever/Trigger and/or
parameter Fast Speed will appear and a value can be selected.
push) will be active.
PARAMETER MODE AND: means that the tools start (Lever/Trigger and/or push) and
The tool will run at the programmed Fast Speed and will then
switch automatically to the programmed FINAL speed after the
the external signal must be supplied to start the operation. Fast Time has elapsed.
If the password feature has been enabled in the “Set-Up-Routine” ONLY: means that the fastening or reverse operation will be
described in Option 1 (i.e. Password “Yes”), the following is Note: To ensure correct tightening of fastener, the change from
triggered only by the corresponding external signal. Fast Speed to Final Speed must occur before the total
displayed when the mode key is released: Note: If TOOL has been programmed as PUSH, the ONLY rundown time of the fastener.
function, although displayed, will be stored as AND. This The Fast Time/Speed parameters apply only to the fastening
PASSWORD 0 is intentional. operation.
If a password has been enabled enter it using up key (increased Parameter: EXTERNAL REVERSE:
+) or down key (decreased -). To validate the number depress Paramter: FINAL TIME, FINAL SPEED:
The parameter can be configured as OFF, AND or ONLY and is The Final Time and Final Speed selection will apply after the slow
and release the mode key (P). If the wrong password is used the used in conjunction with the I/O porting.
unit will return to the pre-set operational mode with no parameter and fast time (if programmed). The tool operates at this speed
OFF: means inactive, so only the tool Reverse (button and push) until either the shut-off operation occurs or the set time if
changes. will be active. programmed has elapsed. In non FAS mode, an "E5" message
Note: If no password has been selected this operation will be AND: means that the tools Reverse (button and push) and the will be displayed in the right hand digits should a "Final Time "
bypassed and the first parameter will be presented to external signal must be supplied to start the operation. timeout occur before the operation has completed. In FAS mode,
the operator. ONLY: means that the reverse operation will be triggered only an "ERR-5" message will be displayed in the second display should
by the corresponding external signal. a "Final Time" timeout occur before the operation is completed.
When the mode key is next depressed and released the first Note: If TOOL has been programmed as PUSH, the ONLY
parameter is presented to the user. The user can step through a function, although displayed, will be stored as AND. This Parameter: SPEED REVERSE:
list of parameters by pressing the mode key. There is always one is intentional. This is the speed used for reverse operation.
Printed in England 2 of 40 Part No. 476033 Issue 1 11.2001
ESP 7 - Option 2 Programming Description GB
TM

Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England

Summary of display contents in parameter mode: Signals on the I/0 connector:

(Number in left column is Program Group number)
Signal I/O Pin/common Description Signal Signal Duration
connections Type
TO O L PU S H MANU/PUSH EXTERNAL Input 21 Signal to run tool forward, can be used L 24V signal
MO D E PU S H PUSH/COMBI FORWARD exclusive or together with the tool button. Must be enabled when Ext Forward = And or Only
E X T . F O RWA R D OF F OFF/AND/ONLY EXTERNAL Input 22 Signal to run tool in reverse, can be used L 24V signal
REVERSE exclusive or together with the tool button. Must be enabled when Ext Reverse = And or Only
EX T . R E V E R S E OF F OFF/AND/ONLY
EXTERNAL Input 12 Allows immediate stop of tool (depth P 24V signal. See Note below.
EX T . S T O P OF F OFF/ON
STOP sensor, park position)
CYCLE Output 2/15 Signals that the fastening is complete - L 24V signal
1 : S L OW T I ME 0 . 7 OFF, 0.1 . . . 9.9 sec COMPLETED i.e. clutch has fired or current shutoff Signal remains enabled until start of next
1 : S L OW S PEED 40% 30% . . . 100% (OK) has fired tightening cycle (not reverse) or ESP is powered off
1 : FAS T T I ME 0 . 7 OFF, 0.1 . . . 9.9 sec NOT Output 1/14 Signals that the tool has stopped, but L 24V signal
COMPLETED fastening was not successful. Signal remains enabled until start of next
1 : FAST S PEED 8 0% 30% . . . 100%
(NOK) tightening cycle (not reverse) or ESP is powered off
1 : F I NA L T IME 5 . 0 OFF, 0.1 . . . 9.9 sec
+24V 5/18 24V from external power supply L Required for all External I/O operations
1 : F I NA L SPE ED 3 0% 30% . . . 100% 0V 6/7/13/19 0V return to external power supply L Required for all External I/O operations
1 : REV E R SE 6 0% 30% . . . 100% 20/25

1/0 Signals:
The option modules add the following digital input/output WARNING: A valid clutch operation requires that the tool is L Signal level required for time period indicated.
capabilities to the system. held firmly against the fastener throughout the operation and
IN: EXTERNAL FORWARD IN: EXTERNAL REVERSE for the tightening to be completed within the Final Time period. P Can be a Pulse with a minimum time duration of 200ms, however
IN: EXTERNAL STOP. (If programmed). For further information, refer to "Explanation if longer the External Stop must be disabled before the start of the
OUT: CYCLE COMPLETE (OK), same operation as LED on front panel. of status of Green OK "LED" in ESP 7 Programming Description next cycle. Note that signals Reset Last, Reset All and NOK Receipt
OUT: NOT COMPLETED (NOK). - Option 1. are rising edge triggered. While they can be low or high at the start
of the next cycle, to be used at the end of it, they must be first
Functionality of Inputs: All other results will show a NOK display. disabled and then enabled.
EXTERNAL FORWARD and EXTERNAL REVERSE are for external
operation of the tool. Note: An external 24V power supply is required to enable the External
EXTERNAL STOP NO/[Link] "External Stop" is programmed Input and Output signals.
YES, this input will cause the tool to stop.
Maximum output current per output is 500mA. © Copyright 2001, Desoutter, HP2 7DR, UK.
Functionality of Outputs: All rights reserved. Any unauthorized use or copying of the contents
The outputs are switched inactive with every trigger operation, Current per input is 9mA. or part thereof is prohibited. This applies in particular to trademarks,
which sets the tool into Forward motion. model denominations, part numbers and drawings.
The OK (Cycle Complete) or NOK (Not Completed) will be Use only authorized parts. Any damage or malfunction caused
rated by the following: by the use of unauthorized parts is not covered by Warranty or
A tightening finished by a valid clutch operation will be rated Product Liability.
as OK.

Printed in England 3 of 40 Part No. 476033 Issue 1 11.2001

ESP 7 - Option 2 Programming Description GB
TM

Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England

Pins of Ext I/O Pin D 25 Pin D type connector as viewed from rear of ESP 7 Controller Pin 21: Input Signal (L See Note).
External Forward Signal to run tool forward, can be used exclusive or
together with the tool button signal. Must be enabled when Ext
Pin 4/17: Output signal (L See Note). n Screws OK Signals that a Forward = And or Only.
complete Group of screws has been completed successfully, or Reset
All signal has been enabled. Signal remains enabled until start of first
cycle of the next Group, End of Programming or ESP is powered off. Pin 22: Input Signal (L See Note).
Note that this signal is also Enabled when Reset All is used. External Reverse Signal to run tool in reverse, can be used exclusive
or together with the tool button signal. Must be enabled when Ext
Reverse = And or Only.
Pin 3/16: Output signal (L See Note) n Screws NOK Signals that a
complete Group of screws has been completed, but not successfully.
Signal available until Reset Last; Reset All; End of Programming or ESP
is powered off.
Pins 6/7/13/19/20/25: Common 0V return to external power supply.
Pin 2/15: Output signal (L See Note). Required for all External l/0 operations.
Cycle Completed (OK) Signals that the fastening is complete- i.e.
clutch has fired or current shutoff has occurred.
Signal remains enabled until start of next tightening cycle 14 15 16 17 18 19 20 21 22 23 24 25
(Not Reverse) or ESP is powered off.

Pin 1/14: Output signal (L See Note). 1 2 3 4 5 6 7 8 9 10 11 12 13

Not Completed (NOK) Signals that the tool has stopped, but
fastening was not successful. Pin 12: Input Signal (P See Note). External Stop.
Signal remains enabled until start of next tightening cycle Allows immediate stop of tool (depth sensor, park position).
(Not Reverse) or ESP is powered off. See Note below.

Pins 5 and 18: +24V frorn external power supply.

Required for all External 1/0 operations. Pin 11: Input Signal (P See Note). Reset Last.
1. Resets last screw within current Cycle.
Pin 8: Input Signal (L See Note). External Group Start for FAS 2. Used with Reset All in Sequence Mode to return to first Valid Group
operation. If Group Start programmed Ext, this signal must be enabled
for all operations. Note that it can be enabled / disabled by external
control before each Group start (I.e. Use as an external " Master
Enable " signal). Pin 9: Input Signal (P See Note).
NOK Receipt Resets NOK of last result.

NOTE, An external 24V power supply is required to enable the External Input and Output signals. Maximum output current per output is 500mA. Current per Input is 9mA.
L: +24V Signal level required for time period indicated.
P: +24V Can be a Pulse with a minimum time duration of 200ms, however if longer, External Stop must be disabled before the start of the next cycle.
Note that signals Reset Last, Reset All and NOK Receipt are rising edge triggered. While they can be low or high at the start of the next cycle, to be used at the end of it,
they must be first disabled and then enabled.

Printed in England 4 of 40 Part No. 476033 Issue 1 11.2001