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Plastic Waste Recycling Equipment Offer

École

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labordeau
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0% found this document useful (0 votes)
11 views36 pages

Plastic Waste Recycling Equipment Offer

École

Uploaded by

labordeau
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Ref. № _____ dd.

_______ 2020
To ____________ (________________________)
Commercial offer for equipment supply
Valid through ________________

Dear_____________!

Herewith we have the pleasure to propose the technology of recycling plastic waste (almost all types of post-consumer and
post-industrial plastics) into end products of various applications (called polymer-sand articles or synthetic / resin-bonded
articles). The machine sets listed below are classified in accordance with the production of various groups of articles. All of
them provide for full-cycle production and include all the stages from raw material preparation to final product output.
We design and manufacture machines and tooling in various executions and they can be indicatively divided into two groups –
equipment of simplified design and equipment of standard design.
 ECONOMY VERSION
Equipment of simplified design – grouped into “Economy version machine sets” – allows for launching a manufacture of mainly
small and medium sized products with minimal investments. It is optimal under the conditions of limited budget and is
designed for the facilities with relatively low production capacity.
The very simplicity of such equipment is obtained due to a combination of factors, such as compactness (the smaller the
machines are – the less is material consumption and sophistication of their production process), less detailing (simplification of
certain units and elements by exclusion of components or merging several components into one), use of less expensive
materials and parts. When working with such equipment one needs to keep in mind its decreased service reliability and
maintainability (in some cases even unrepairability). As well the use of such equipment implies the necessity to increase the
ratio of plastic in the mix (generally not less than 30% of total mass, in some cases not less than 40%) – to provide for the
possibility to mold the composite compound with presses of relatively low compaction force. Also there are restrictions to
recycling of certain kinds of plastic waste (namely, highly contaminated and wet plastics, certain types of polymers with
individual physic-chemical and mechanical properties).

 STANDARD VERSION
Standard design equipment is intended for production of a wide range of small, medium and large sized composite items on
the basis of waste plastic and various fillers. Moreover, not only products various in sizes (i.e. molding surface) but of
sophisticated structural design as well, high height, thin-walled and thick-walled products. Design features of such machine
lines (types of materials, brands and models of mechanic, electronic and hydraulic parts) provide for much higher production
capacity (meaning higher profitability) and warranties for high operational resource, maintainability and repairabilty. Machine
lines configured of standard design units can be mechanized or even automated with certain auxiliary units (conveyors,
storage hoppers, weighing platforms, etc) which allows for exclusion of manual operations and enhancing of accuracy and
stability of the whole technological process. Even basic modification of standard equipment is already automated to a certain
extent (for example, semi-automatic pressing mode) and enhanced performances of each separate unit result in operator’s
time saving, decreased power consumption and higher capacity. One of the major advantages of standard design machines is
the ability to reprocess various highly contaminated materials – both binder and fillers – even without its preliminary washing
and deep sorting.

1
OPTION 1: “Economy version “Minimum” (simplified design)
Price per unit, Total price, USD, VAT
Number
DESIGNATION OF THE UNIT USD, VAT exclusive exclusive
of units
(EXW price) (EXW price)
Multipurpose plastic crusher IPR-300-400
motor capacity 11 kW
rotor diameter 300 mm, rotor length 400 mm.
Average production capacity*: soft plastics (films, foamed materials) – 30
1 8 100 8 100
kg/hour;
Rigid plastics (thin-walled containers, pipes, any molded parts) – 60 kg/hour
*indicated capacity is obtained working with a sieving screen with a hole diameter of
12 mm
Multipurpose mixer SU-0,5
3
Hopper volume 0,5 m
1 5 570 5 570
Drive power 4 kW
Average production capacity up to 800 kg/hour
Single-screw heating-and-melting unit APN1-100,
Drive without frequency converter (no regulation of screw rotation speed)
2 heating zones 1 9 780 9 780
Installed power 18 kW
Production capacity not more than 170 kg/hour
Hand-actuated hydraulic press PG1-500-50
Press bed size 500 х 500 mm
Press force not higher than 50 t. motor power 4 kW
1 10 670 10 670
Manual actuation
Upper plate movable
Hydraulic cylinder taken from special vehicles
TOTAL 4 34 120
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting unit and press
(all the press molds can be customized)

Price per unit, USD,


PRESS MOLDS OF PAVING SLABS (design version 1) VAT exclusive
(EXW price)
Single-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
300*300*20 mm, weight 1,34 kg
1 4 240
300*300*25 mm, weight 1,56 kg
300*300*25 mm, weight 2,21 kg
300*300*35 mm, weight 2,37 kg
300*300*35 mm, weight 2,73 kg
Single-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
330*330*20 mm, weight 1,67 kg
330*330*20 mm, weight 1,58 kg
2 4 470
330*330*20 mm, weight 2,09 kg
330*330*25 mm, weight 2,75 kg
330*330*35 mm, weight 3,1 kg
330*330*35 mm, weight 4,0 kg
330*330*40 mm, weight 3,02 kg

Double-cavity press-mold «Garden paving slab»


3 (1 stamping punch (surface pattern) included in the kit) 5 300
250*250*20 mm. weight 1,15kg.

Single-cavity press-mold «Patio paving slab»


(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
450*450*25 mm, weight 5,06 kg
4 6 200
450*450*30 mm, weight 4,57 kg
450*450*35 mm, weight 5,60 kg
450*450*40 mm, weight 6,60 kg
450*450*50 mm, weight 7,1 kg

PRESS MOLDS OF PAVING BLOCKS Price per unit, USD,

2
VAT exclusive
(EXW price)

2-cavity press-mold «Paving block «Brick»


1 3 680
200*100*45 mm, weight 0,85 kg

2-cavity press-mold «Paving block «Butterfly»


2 3 680
230*100*45 mm, weight 0,85 kg

2-cavity press-mold «Paving block «Rhombus»


3 4 100
375*215*45 mm, weight 2 kg

2-cavity press-mold «Paving block «Clover»


4 4 100
255*215*45 mm, weight 2 kg

Single-cavity press-mold «Paving block «Squama»


5 3 000
Diam. 290 mm * 45 mm, weight 2,25 kg

2-cavity press-mold «Paving block «Wave»


6 3 680
200*100*45 mm, weight 2 kg

Single-cavity press-mold «Paving block «Hexagon»


7 side length 150 mm * 45mm weight 2,3 kg 3 000

2-cavity press-mold «Paving block «Bee’s cells»


8 340*240*45 mm, weight 2,31 kg 4 100

Price per unit, USD,


PRESS MOLDS OF CURB STONES VAT exclusive
(EXW price)
Single-cavity press-mold “Curb stone”
Possible sizes of the end product:
1 500*200*30 mm, weight 2,89 kg 4 940
500*200*50 mm, weight 3,86 kg
500*250*55 mm, weight 6 kg

Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – 34 120 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 3000 USD (export clearance formalities, transportation to the point of loading,
marking, packing loading expenses)
Manufacture date: up to 65 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1) Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste glass
could be recycled together with waste plastics. To get the glass sand (powder) a glass crusher is used. IMS-400-5,5
(motor power 5,5 kW; production capacity up to 1000 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 10
050 USD VAT exclusive
2) The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as
3
plastic lumps, purgings, thick-wall pipes and moulded parts. In this case a shredder needs to be used, which we can
also supply in various executions.
3) The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization
and extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of
plastic and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their
design fully prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The
cost of double-screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
4) Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
5) Storage hoppers, big-bag dischargers, weighing-and-dosing platforms

2
Production department area: not more than 100 m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 37 kW
- department lightening – 10 kW
- extra department consumption – 10 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 3 m.

Recycling capacity and production capacity:


the offered set is designed for a production with recycling capacity of 10 - 15 tons of waste plastic a month
Average production capacity (with basic ratio of components 30% plastic + 70% sand):
- Patio paver 330*330*35 mm – 207 – 225 pieces (or 23 – 25 square meters) / 12-hour shift
- Pathway curbstone 500*200*50 mm – 120 – 140 pieces (or 60 – 70 linear meters) / 12-hour shift

Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix

OPTION 2: “Economy version “Basic” (simplified design)


Price per unit, Total price, USD, VAT
Number
DESIGNATION OF THE UNIT USD, VAT exclusive exclusive
of units
(EXW price) (EXW price)
Multipurpose plastic crusher IPR-360-400
motor capacity 15 kW
rotor diameter 360 mm, rotor length 400 mm.
Average production capacity*: soft plastics (films, foamed materials) – 40-55
1 9 860 9 860
kg/hour;
Rigid plastics (thin-walled containers, pipes, any molded parts) – 80 kg/hour)
*indicated capacity is obtained working with a sieving screen with a hole diameter of
12 mm
Multipurpose mixer SU-0,5
3
Hopper volume 0,5 m
1 5 570 5 570
Drive power 4 kW
Average production capacity up to 800 kg/hour
Single-screw heating-and-melting unit APN-300U,
Drive without frequency converter (no screw rotation speed regulation)
3 heating zones 1 10 770 10 770
Installed power 18 kW
Average production capacity 180-210 kg/hour
Hand-actuated hydraulic press PGU1-700-80
Press bed (table) size 700 х 700 mm
Press force not higher than 80 t. motor power 4 kW 1 13 000 13 000
Manual actuation
Lower plate movable
4
Hydraulic cylinders (4 pieces) taken from special vehicles
TOTAL 4 39 200
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting unit and press
(all the press molds can be customized) + all the molds from Option 1

Price per unit, USD,


PRESS MOLDS OF PAVING SLABS (design version 2) VAT exclusive
(EXW price)
Single-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
300*300*20 mm, weight 1,34 kg
1 5 400
300*300*25 mm, weight 1,56 kg
300*300*25 mm, weight 2,21 kg
300*300*35 mm, weight 2,37 kg
300*300*35 mm, weight 2,73 kg
Single-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
330*330*20 mm, weight 1,67 kg
330*330*20 mm, weight 1,58 kg
2 5 520
330*330*20 mm, weight 2,09 kg
330*330*25 mm, weight 2,75 kg
330*330*35 mm, weight 3,1 kg
330*330*35 mm, weight 4,0 kg
330*330*40 mm, weight 3,02 kg

Double-cavity press-mold «Garden paving slab»


3 (1 stamping punch (surface pattern) included in the kit) 6 000
250*250*20 mm. weight 1,15kg.

Single-cavity press-mold «Patio paving slab»


(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
450*450*25 mm, weight 5,06 kg
4 6 810
450*450*30 mm, weight 4,57 kg
450*450*35 mm, weight 5,60 kg
450*450*40 mm, weight 6,60 kg
450*450*50 mm, weight 7,1 kg

Single-cavity press-mold «Patio paving slab»


(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
500*500*35 mm, weight 8,61 kg
1 500*500*40 mm, weight 8,19 kg 7 010
500*500*45 mm, weight 7,76 kg
500*500*50 mm, weight 9,25 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs

Price per unit, USD,


PRESS MOLDS OF PAVING BLOCKS
VAT exclusive

5
(EXW price)

4-cavity press-mold «Paving block «Brick»


1 6 250
200*100*45 mm, weight 0,85 kg

4-cavity press-mold «Paving block «Butterfly»


2 6 250
230*100*45 mm, weight 0,85 kg

4-cavity press-mold «Paving block «Rhombus»


3 6 970
375*215*45 mm, weight 2 kg

4-cavity press-mold «Paving block «Clover»


4 6 970
255*215*45 mm, weight 2 kg

Double-cavity press-mold «Paving block «Squama»


5 5 730
Diam. 290 mm * 45 mm, weight 2,25 kg

4-cavity press-mold «Paving block «Wave»


6 6 250
200*100*45 mm, weight 2 kg

Double-cavity press-mold «Paving block «Hexagon»


7 side length 150 mm * 45mm weight 2,3 kg 5 730

4-cavity press-mold «Paving block «Bee’s cells»


8 340*240*45 mm, weight 2,31 kg 6 970

Set of 4-cavity press-molds Paving block «Old city» (2 press-


molds)
Press-mold 1:
element 1 – 180*120*45 mm, weight 0,91 kg (2 pieces)
Price per 1
element 2 – 120*120*45 mm, weight 0,59 kg (2 pieces)
9 press-mold
Press-mold 2:
6 970
element 3 - 146/48*120*45 mm, 0,50 kg
element 4 - 109/78*120*45 mm, 0,48 kg
element 5 – 90*120*45 mm, 0,46 kg
element 6 – 60*120*45 mm, 0,34 kg

Price per unit, USD,


PRESS MOLDS OF ROOF TILES VAT exclusive
(EXW price)

Single-cavity press-mold “Roman roof tile”


1 4 950
390*310*45*8 mm, weight 1,7 kg

Single-cavity press-mold “Roman roof ridge” (through ridge /


starting ridge / terminal ridge)
(ridge size 310 * 200 * 110 * 8 mm,
2 4 950
Starting ridge weight 1,58 kg
Through ridge weight 1,48 kg
Terminal ridge weight 1,62 kg)

Single-cavity press-mold “left-side Verge tile”


3 4 950
(item size 390*230*70*8 mm, weight 1,7 kg)

6
Single-cavity press-mold “right-side Verge tile”
4 4 950
(item size 390*190*45*8 mm, weight 1,56 kg)

Double-cavity press-mold “Beaver’s tail”


5 6 130
(item size 380*180*10 mm, weight 1,17 kg)

Price per unit, USD,


PRESS MOLDS OF CURB STONES VAT exclusive
(EXW price)
Single-cavity press-mold “Curb stone”
Possible sizes of the end product:
1 500*200*30 mm, weight 2,89 kg 5 480
500*200*50 mm, weight 3,86 kg
500*250*55 mm, weight 6 kg

Single-cavity press-mold «Flowerbed fence»


2 5 300
500*270*12 mm, weight 0,97 kg

Single-cavity press-mold «Flowerbed fence “Tilted”»


3 5 300
500*270*12 mm, weight 0,97 kg

Single-cavity press-mold «Flowerbed fence “Rounded”»


4 5 300
500*270*12 mm, weight 0,97 kg

Single-cavity press-mold «Flowerbed fence “Wave”»


5 6 000
535*300*12 mm, weight 0,91 kg

Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – 39 200 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 3500 USD (export clearance formalities, transportation to the point of loading,
marking, packing loading expenses)
Manufacture date: up to 75 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1). Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste
glass could be recycled together with waste plastics. To get the glass sand (powder) a glass crusher is used. IMS-400-
7,5 (motor power 7,5 kW; production capacity 1500 kg/hour (bottle glass, sheet glass, lamp glass crushing)) -
11 200 USD VAT exclusive
2). The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as
7
plastic lumps, purgings, thick-wall pipes and moulded parts. In this case a shredder needs to be used, which we can
also supply in various executions.
3). The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean
plastic waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic
waste or polymer material with such physicochemical properties which obstruct the process of its melting,
homogenization and extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions
containing glue, mixe of plastic and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are
used, because their design fully prevents from any vapor lock, blockage or sticking of raw material inside the
processing chamber. The cost of double-screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540
USD VAT exclusive.
4). Hydraulic press: a twin-table hydraulic press PGU2-700-80 can be offered at the price of 18 200 USD VAT
exclusive
5). Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
6). Storage hoppers, big-bag dischargers, weighing-and-dosing platforms

2
Production department area: not more than 100 m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 46,5 kW
- department lightening – 10 kW
- extra department consumption – 10 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 3 m.

Recycling capacity and production capacity:


the offered set is designed for a production with recycling capacity of 15 - 18 tons of waste plastic a month
Average production capacity (with basic ratio of components 30% plastic + 70% sand):
- Patio paver 330*330*35 mm – 360 – 387 pieces (or 40 – 43 square meters) / 12-hour shift
- Pathway curbstone 500*200*50 mm – 170 – 180 pieces (or 85 – 90 linear meters) / 12-hour shift
- Paving block “Brick’ 200*100*45 mm – 35 – 37 square meters / 12-hour shift
- Paving block “Rhombus” 375 * 215 * 45 mm – 30 square meters / 12-hour shift
- “Roman” roof tile 390*310*45*8 mm – 27 – 32 square meters / 12-hour shift (roof tile production requires increased
percentage of plastic in the mix – not less than 35% of PE)

Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix

OPTION 3: “Economy version “Expanded” (simplified design)


Price per unit, Total price, USD, VAT
Number
DESIGNATION OF THE UNIT USD, VAT exclusive exclusive
of units
(EXW price) (EXW price)
Multipurpose plastic crusher IPR-360-600
motor capacity 22 kW
rotor diameter 360 mm, rotor length 600 mm.
Average production capacity: soft plastics (films, foamed materials) –50 - 70
kg/hour; 1 15 400 15 400
Rigid plastics (thin-walled containers, pipes, any molded parts) – 120 - 150
kg/hour)
*indicated capacity is obtained working with a sieving screen with a hole diameter of
12 mm
Multipurpose mixer SU-1
3
Hopper volume 1 m
1 7 800 7 800
Drive power 5,5 kW
Average production capacity up to 1500 kg/hour
Single-screw heating-and-melting unit APN-300,
overall installed power 22,5 kW 1 15 800 15 800
3 heating zones
8
drive with frequency converter
average production capacity 230 - 250 kg/hour (*depends on the properties of raw
material))
Hand-actuated hydraulic press PG1-1000-80
Press bed size 1000 х 1000 mm
Press force not higher than 80 t. motor power 7,5 kW
1 16 970 16 970
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
TOTAL 4 55 970
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting unit and press
(all the press molds can be customized) + all the molds from Option 1 and Option 2

Price per unit, USD,


PRESS MOLDS OF SEWER MANHOLES VAT exclusive
(EXW price)
Set of press-molds (2 units) to manufacture manhole covers 620
(load capacity «Lightweight» - 3 tons, «Middleweight» - 6 tons,
«Heavyweight» - 15 tons)
1 («Cover» (molded item dimensions: diameter 620 mm, height: 30 / 13 300
35 / 40 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 100 mm)
Production capacity 80 – 100 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630
(load capacity «Lightweight» - 3 tons, «Middleweight» - 6 tons,
«Heavyweight» - 15 tons)
2 («Cover» (molded item dimensions: diameter 630 mm, height: 30 / 13 820
40 / 50 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 110 mm)
Production capacity 80 – 100 sets / 24 hours
Set of press-molds (3 units) to manufacture manhole covers 630
for Urban Telephone Network (load capacity «Lightweight» - 3
tons, «Middleweight» - 6 tons, «Heavyweight» - 15 tons)
(«Cover» (molded item dimensions: diameter 630 mm, height: 30 /
3 17 000
40 / 50 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 120 mm) + extra inner cover (molded item
dimensions: 575 mm, height 20 mm)
Production capacity 70 – 90 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 645
(load capacity «Middleweight» - 6 tons, «Heavyweight» - 15 tons,
«Super Heavyweight» - 25 tons)
4 («Cover» (molded item dimensions: diameter 645 mm, height: 40 / 19 200
60 / 80 mm) + «manhole rim» (molded item dimensions: diameter
800 mm, height 130 mm)
Production capacity 75 – 95 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 820
(load capacity «Super Heavyweight» - 25 tons)
(«Cover» (molded item dimensions: diameter 820 mm, height: 90
5 19 200
mm) + «manhole rim» (molded item dimensions: diameter 1000
mm, height 150 mm)
Production capacity up to 80 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 620
(load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 30
6 11 600
mm) + «manhole rim» (molded item dimensions: diameter 740
mm, height 100 mm)
Production capacity up to 100 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630
(load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 30
7 11 600
mm) + «manhole rim» (molded item dimensions: diameter 740
mm, height 100 mm)
Production capacity up to 100 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630
with cover pivot fixing (load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 630 mm, height: 30
8 12 060
mm) + «manhole rim» (molded item dimensions: diameter 740
mm, height 100 mm)
Production capacity up to 90 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole
9 11 600
covers 620 (load capacity «Lightweight» - 0,5 / 1 / 1,8 tons)

9
(«Cover» (molded item dimensions: diameter 620 mm, height: 20 /
25 / 30 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 100 mm)
Production capacity 100 - 110 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole
covers 580 / 50
10 «Lightweight» (cover diameter 580 mm, cover thickness 20 mm; 11 600
rim diameter 680 mm, height 50 mm) load capacity 0,5 t.
Production capacity 100 - 110 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole
covers 580 / 60
11 «Lightweight» (cover diameter 580 mm, cover thickness 30 mm; 10 800
rim diameter 700 mm, height 60 mm) load capacity 1,5 t.
Production capacity up to 120 sets / 24 hours
Set of press-molds (2 units) to manufacture rectangular manhole
covers 360 (load capacity «Lightweight» - 1,5 tons)
(«Cover» (molded item dimensions: 360 * 360 mm, height: 20 mm)
12 9 200
+ «manhole rim» (molded item dimensions: 460 * 460 mm, height
60 mm)
Production capacity up to 150 sets / 24 hours

Set of press-molds (2 units) to manufacture rectangular manhole


covers 580 (load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: 580 * 580 mm, height: 25 mm)
13 10 600
+ «manhole rim» (molded item dimensions: 660 * 660 mm, height
60 mm)
Production capacity up to 110 sets / 24 hours

Set of press-molds «Rainwater inlet cover 630» (cover size 630 х


630 mm, height 40 / 50 / 60 mm, casing size 700 х 700 mm, height
14 12 180
up to 100 mm)
Production capacity 80 - 90 sets / 24 hours

Set of press-molds «Rainwater inlet cover 645» (cover size 645 х


645 mm, height 40 / 50 / 60 mm, casing size 730 х 730 mm, height
15 12 600
up to 100 mm)
Production capacity 60 - 70 sets / 24 hours

Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – 55 970 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 4000 USD (export clearance formalities, transportation to the point of loading,
marking, packing loading expenses)
Manufacture date: up to 85 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1). Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste glass
could be recycled together with waste plastics. To get the glass sand (powder) a glass crusher is used. IMS-500-7,5
(motor power 7,5 kW; production capacity up to 2200 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 13 500
USD VAT exclusive
2). The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
10
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as plastic
lumps, purgings, thick-wall pipes and moulded parts. In this case a shredder needs to be used, which we can also supply in
various executions.
3). The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization and
extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of plastic
and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their design fully
prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The cost of double-
screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
4). Hydraulic press: a twin-table press PGU2-1000-80 can be offered at the price of 23 760 USD VAT exclusive
5). Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
6). Storage hoppers, big-bag dischargers, weighing-and-dosing platforms

Production
2
department area: not more than 15
0m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 57,5 kW
- department lightening – 10 kW
- extra department consumption – 10 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 3,5 m.

Recycling capacity and production capacity:


the offered set is designed for a production with recycling capacity of 20 - 23 tons of waste plastic a month
Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix

OPTION 4 – Standard design version “BASIC STARTING SET”


11
(manufacture of small size articles)
Price per unit, Total price,
Number USD, VAT USD, VAT
Unit designation
of units exclusive exclusive
(EXW price) (EXW price)
Plastic crusher IPR-375-600
motor power 30 kW
rotor diameter 375mm, rotor length 600 mm
average production capacity: soft plastics (film, foamed plastic) – 90-110 kg/hour 1 20 160 20 160
Rigid plastics (thin-walled tanks, canisters, milk jars, pipes, crates, automotive parts) – 280 - 300
kg/hour)
*indicated capacity is obtained working with a sieving screen with a hole diameter of 12 mm
Mixer SU-1
hopper volume 1 cubic meter
1 7 800 7 800
motor power 5,5 kW
average production capacity 1500 kg/hour
Single-screw heating-and-melting unit (extruder) APN-400
overall installed power 29 kW
3 heating zones 1 21 900 21 900
drive with frequency converter (variable screw rotation speed)
average production capacity 300 - 350 kg/hour (*depends on the properties of raw material))
PRESSING UNITS
(to be chosen according with molding surface and structural design of a product)
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 600 mm in diameter and up to 600*1100 mm in linear dimensions
Hydraulic press D2430
press force 100 t,
bed size 630*630 mm 1 25 700 25 700
motor power 5,5 kW
semi-automatic operation mode
GROUP OF PRESSES 2: PRESSES OF LIGHT DUTY SERIES (SIMPLIFIED DESIGN)
Molding items up to 670 mm in diameter and up to 670*1100 mm in linear dimensions
Hand-actuated hydraulic press PGU1-700-80
Press bed (table) size 700 х 700 mm
Press force not higher than 80 t. motor power 4 kW
1 13 000 13 000
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
*hydraulic presses of PGU series are simplified design presses which have less operation efficiency and maintainability compared to the
industrial presses D24 (further commentaries upon request)
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting unit and press
(all the press molds can be customized)

Price per unit, USD,


PRESS MOLDS OF PAVING SLABS VAT exclusive
(EXW price)
Single-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
300*300*20 mm, weight 1,34 kg
300*300*25 mm, weight 1,56 kg
1 7 350
300*300*25 mm, weight 2,21 kg
300*300*35 mm, weight 2,37 kg
300*300*35 mm, weight 2,73 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs (see pos.5)
Single-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
330*330*20 mm, weight 1,67 kg
330*330*20 mm, weight 1,58 kg
330*330*20 mm, weight 2,09 kg
2 7 350
330*330*25 mm, weight 2,75 kg
330*330*35 mm, weight 3,1 kg
330*330*35 mm, weight 4,0 kg
330*330*40 mm, weight 3,02 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs (see pos.5)

12
Double-cavity press-mold «Garden paving slab»
3 (1 stamping punch (surface pattern) included in the kit) 8 160
250*250*20 mm. weight 1,15kg.

Single-cavity press-mold «Patio paving slab»


(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
450*450*25 mm, weight 5,06 kg
450*450*30 mm, weight 4,57 kg
4 15 330
450*450*35 mm, weight 5,60 kg
450*450*40 mm, weight 6,60 kg
450*450*50 mm, weight 7,1 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs (see pos.5)
Single-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
500*500*35 mm, weight 8,61 kg
5 500*500*40 mm, weight 8,19 kg 15 330
500*500*45 mm, weight 7,76 kg
500*500*50 mm, weight 9,25 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs

Price per unit, USD,


PRESS MOLDS OF PAVING BLOCKS VAT exclusive
(EXW price)

4-cavity press-mold «Paving block «Brick»


1 9 345
200*100*45 mm, weight 0,85 kg

4-cavity press-mold «Paving block «Butterfly»


2 9 345
230*100*45 mm, weight 0,85 kg

4-cavity press-mold «Paving block «Rhombus»


3 12 850
375*215*45 mm, weight 2 kg

4-cavity press-mold «Paving block «Clover»


4 12 850
255*215*45 mm, weight 2 kg

Double-cavity press-mold «Paving block «Squama»


5 8 750
Diam. 290 mm * 45 mm, weight 2,25 kg

4-cavity press-mold «Paving block «Wave»


6 12 850
200*100*45 mm, weight 2 kg

Double-cavity press-mold «Paving block «Hexagon»


7 side length 150 mm * 45mm weight 2,3 kg 8 750

4-cavity press-mold «Paving block «Bee’s cells»


8 340*240*45 mm, weight 2,31 kg 12 850

Set of 4-cavity press-molds Paving block «Old city» (2 press-


molds)
Press-mold 1:
element 1 – 180*120*45 mm, weight 0,91 kg (2 pieces)
Price per 1
element 2 – 120*120*45 mm, weight 0,59 kg (2 pieces)
9 press-mold
Press-mold 2:
12 850
element 3 - 146/48*120*45 mm, 0,50 kg
element 4 - 109/78*120*45 mm, 0,48 kg
element 5 – 90*120*45 mm, 0,46 kg
element 6 – 60*120*45 mm, 0,34 kg

13
Price per unit, USD,
PRESS MOLDS OF CURB STONES AND FLOWERBED FENCES VAT exclusive
(EXW price)
Single-cavity press-mold “Curb stone”
Possible sizes of the end product:
1 500*200*30 mm, weight 2,89 kg 8 160
500*200*50 mm, weight 3,86 kg
500*250*55 mm, weight 6 kg

Single-cavity press-mold “Curb stone”


2 16 320
1000*250*80 mm, weight 13 kg

Single-cavity press-mold «Flowerbed fence»


3 7 350
500*270*12 mm, weight 0,97 kg

Single-cavity press-mold «Flowerbed fence “Tilted”»


4 7 350
500*270*12 mm, weight 0,97 kg

Single-cavity press-mold «Flowerbed fence “Rounded”»


5 7 350
500*270*12 mm, weight 0,97 kg

Single-cavity press-mold «Flowerbed fence “Wave”»


6 8 160
535*300*12 mm, weight 0,91 kg

Price per unit, USD,


PRESS MOLDS OF ROOF TILES VAT exclusive
(EXW price)

Single-cavity press-mold “Roman roof tile”


1 8 665
390*310*45*8 mm, weight 1,7 kg

Single-cavity press-mold “Roman roof ridge” (through


ridge / starting ridge / terminal ridge)
(ridge size 310 * 200 * 110 * 8 mm,
2 8 665
Starting ridge weight 1,58 kg
Through ridge weight 1,48 kg
Terminal ridge weight 1,62 kg)

Single-cavity press-mold “left-side Verge tile”


3 8 665
(item size 390*230*70*8 mm, weight 1,7 kg)

Single-cavity press-mold “right-side Verge tile”


4 8 665
(item size 390*190*45*8 mm, weight 1,56 kg)

Double-cavity press-mold “Beaver’s tail”


5 9 200
(item size 380*180*10 mm, weight 1,17 kg)

14
Single-cavity press-mold “Shingle”
(item size 515*430*15 mm, weight 3,76 kg)
6 11 000
*other sizes of shingles can be added
Both ordinary element and ridge element can be molded

Single-cavity press-mold “Slate”


(item size 315*340*15 mm, weight 1,9 kg)
7 *other sizes of slates can be added 11 000
Both ordinary element and ridge element can be molded

Price per unit, USD,


PRESS MOLDS OF STAIR STEPS AND ACCESSORIES VAT exclusive
(EXW price)

Single-cavity press mold


1 «Ordinary stair» 8 150
(item size 300×340×50х14 mm, weight 2,83 kg)

Single-cavity press mold


2 «Corner stair» 8 160
(item size 340×340×50х14 mm, weight 3,55 kg)

8-cavity press mold «Stair riser»


3 4 760
(item size 240х70х10 mm)

Single-cavity press mold


4 «Floor tile» 7 200
(item size 300×303×12 mm, weight 1,75 kg)

Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – from 62 860 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 4500 USD (export clearance formalities, transport, marking, packing loading
expenses)
Manufacture date: up to 85 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1). Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste glass
could be recycled together with waste plastics. To get the glass sand (powder) a glass crusher is used. IMS-500-11
(motor power 11 kW; production capacity 2700 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 14 800 USD
VAT clusive
2). The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as plastic
lumps, purgings, thick-wall pipes and moulded parts . In this case a shredder needs to be used, which we can also supply

15
in various executions.
3). The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization and
extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of plastic
and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their design fully
prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The cost of double-
screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
3.1.) production capacity of one extruder is sufficient to work with 2 press molds simultaneously
4). Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
5). Storage hoppers, big-bag dischargers, weighing-and-dosing platforms

2
Production department area: 150 - 180 m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 69 - 70 kW
- department lightening – 10 kW
- extra department consumption – 10 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 4 m.

Recycling capacity: about 30 tons of waste plastic / month


the offered set is designed for a production with recycling capacity of 25 - 30 tons of waste plastic a month
Average production capacity (with basic ratio of components 30% plastic + 70% sand):
- Patio paver 330*330*35 mm – 441 – 450 pieces (or 45 - 50 square meters) / 12-hour shift
- Pathway curbstone 500*200*50 mm – 340 – 360 pieces (or 170 – 180 linear meters) / 12-hour shift
- Paving block “Brick’ 200*100*45 mm – 40 – 43 square meters / 12-hour shift
- Paving block “Rhombus” 375 * 215 * 45 mm – 38 - 40 square meters / 12-hour shift
- “Roman” roof tile 390*310*45*8 mm – 47 - 50 square meters / 12-hour shift (roof tile production requires increased
percentage of plastic in the mix – not less than 35% of PE)

Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix

OPTION 5 – Standard design version “STANDARD SET”


(manufacture of small and middle size articles)
Price per unit, Total price,
Number USD, VAT USD, VAT
№ Unit designation
of units exclusive exclusive
(EXW price) (EXW price)
Plastic crusher IPR-500-800
motor power 45 kW
rotor diameter 500 mm, rotor length 800 mm
average production capacity: soft plastics (film, foamed plastic) – 220 – 250 kg/hour 1 30 200 30 200
Rigid plastics (thin-walled tanks, canisters, milk jars, pipes, crates, automotive parts) –550 - 600
kg/hour)
*indicated capacity is obtained working with a sieving screen with a hole diameter of 12 mm
Mixer SU-1
hopper volume 1 cubic meter
1 7 800 7 800
motor power 5,5 kW
average production capacity 1500 kg/hour
Single-screw heating-and-melting unit (extruder) APN-400
overall installed power 29 kW
3 heating zones 2 21 900 43 800
drive with frequency converter (variable screw rotation speed)
average production capacity 300 - 350 kg/hour (*depends on the properties of raw material))

16
PRESSING UNITS
(to be chosen according with molding surface and structural design of a product)
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 600 mm in diameter and up to 600*1100 mm in linear dimensions
Hydraulic press D2430
press force 100 t,
bed size 630*630 mm 1 25 700 25 700
motor power 5,5 kW
semi-automatic operation mode
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 770 mm in diameter and up to 770*1500 mm in linear dimensions
Hydraulic press D2432
press force 160 t,
bed size 800*710 mm 1 31 200 31 200
motor power 7,5 kW
semi-automatic operation mode
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 1200 mm in diameter and up to 1200*1500 mm in linear dimensions
4-column hydraulic press GP4-160
press force 160 t,
bed size 1000*1500 mm 1 35 670 35 670
motor power 7,5 kW
semi-automatic operation mode
GROUP OF PRESSES 2: PRESSES OF LIGHT DUTY SERIES (SIMPLIFIED DESIGN)
Molding items up to 970 mm in diameter and up to 970*1300 mm in linear dimensions
Hand-actuated hydraulic press PGU1-1000-80
16 970
Press bed (table) size 1000 х 1000 mm
Press force not higher than 80 t. motor power 7,5 kW
1 16 970
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Hand-actuated hydraulic press PGU1-1000-100
Press bed (table) size 1000 х 1000 mm
Press force not higher than 100 t. motor power 7,5 kW
1 17 750 17 750
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Twin-table hand-actuated hydraulic press PGU2-1000-80
Press bed (table) size 1000 х 1000 mm (2 tables – 2 items molded simultaneously)
Press force not higher than 80 t. motor power 7,5 kW
1 23 760 23 760
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Twin-table hand-actuated hydraulic press PGU2-1000-100
Press bed (table) size 1000 х 1000 mm (2 tables – 2 items molded simultaneously)
Press force not higher than 100 t. motor power 7,5 kW
1 24 850 24 850
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
*hydraulic presses of PGU series are simplified design presses which have less operation efficiency and maintainability compared to the
industrial presses D24 and GP4 (further commentaries upon request)
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting units and presses
+ all the press molds from Option 4
(all the press molds can be customized)

Price per unit, USD,


PRESS MOLDS OF PAVING SLABS VAT exclusive
(EXW price)
Double-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
300*300*20 mm, weight 1,34 kg
300*300*25 mm, weight 1,56 kg
1 13 230
300*300*25 mm, weight 2,21 kg
300*300*35 mm, weight 2,37 kg
300*300*35 mm, weight 2,73 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs (see pos.5)

17
Double-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
330*330*20 mm, weight 1,67 kg
330*330*20 mm, weight 1,58 kg
330*330*20 mm, weight 2,09 kg
2 13 230
330*330*25 mm, weight 2,75 kg
330*330*35 mm, weight 3,1 kg
330*330*35 mm, weight 4,0 kg
330*330*40 mm, weight 3,02 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs (see pos.5)

Four-cavity press-mold «Garden paving slab»


3 (1 stamping punch (surface pattern) included in the kit) 14 680
250*250*20 mm. weight 1,15kg.

Double-cavity press-mold «Patio paving slab»


(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
450*450*25 mm, weight 5,06 kg
450*450*30 mm, weight 4,57 kg
4 26 060
450*450*35 mm, weight 5,60 kg
450*450*40 mm, weight 6,60 kg
450*450*50 mm, weight 7,1 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs (see pos.5)
Double-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
500*500*35 mm, weight 8,61 kg
5 500*500*40 mm, weight 8,19 kg 26 060
500*500*45 mm, weight 7,76 kg
500*500*50 mm, weight 9,25 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs

Price per unit, USD,


PRESS MOLDS OF PAVING BLOCKS VAT exclusive
(EXW price)

6-cavity press-mold «Paving block «Brick»


1 16 820
200*100*45 mm, weight 0,85 kg

6-cavity press-mold «Paving block «Butterfly»


2 16 820
230*100*45 mm, weight 0,85 kg

6-cavity press-mold «Paving block «Rhombus»


3 19 840
375*215*45 mm, weight 2 kg

6-cavity press-mold «Paving block «Clover»


4 20 840
255*215*45 mm, weight 2 kg

4-cavity press-mold «Paving block «Squama»


5 17 500
Diam. 290 mm * 45 mm, weight 2,25 kg

6-cavity press-mold «Paving block «Wave»


6 19 840
200*100*45 mm, weight 2 kg

4-cavity press-mold «Paving block «Hexagon»


7 side length 150 mm * 45mm weight 2,3 kg 17 500

18
6-cavity press-mold «Paving block «Bee’s cells»
8 340*240*45 mm, weight 2,31 kg 20 840

Price per unit, USD,


PRESS MOLDS OF CURB STONES AND FLOWERBED FENCES VAT exclusive
(EXW price)
Double-cavity press-mold “Curb stone”
Possible sizes of the end product:
1 500*200*30 mm, weight 2,89 kg 13 870
500*200*50 mm, weight 3,86 kg
500*250*55 mm, weight 6 kg

Double-cavity press-mold “Curb stone”


2 24 480
1000*250*80 mm, weight 13 kg

Single-cavity press mold «Highway curbstone»


3 18 660
1000 х 300 х 180 mm, weight 43 kg

Double-cavity press-mold «Flowerbed fence»


4 13 230
500*270*12 mm, weight 0,97 kg

Double-cavity press-mold «Flowerbed fence “Tilted”»


5 13 230
500*270*12 mm, weight 0,97 kg

Double-cavity press-mold «Flowerbed fence “Rounded”»


6 13 230
500*270*12 mm, weight 0,97 kg

Double-cavity press-mold «Flowerbed fence “Wave”»


7 13 870
535*300*12 mm, weight 0,91 kg

Price per unit, USD,


PRESS MOLDS OF ROOF TILES VAT exclusive
(EXW price)

Double-cavity press-mold “Roman roof tile”


1 15 590
390*310*45*8 mm, weight 1,7 kg

Single-cavity press-mold “LARGE Roman roof tile”


2 12 455
620*435*50*8 mm, weight 4,55kg
Double-cavity press-mold “Roman roof ridge” (through
ridge / starting ridge / terminal ridge)
(ridge size 310 * 200 * 110 * 8 mm,
3 15 590
Starting ridge weight 1,58 kg
Through ridge weight 1,48 kg
Terminal ridge weight 1,62 kg)

19
Double-cavity press-mold “left-side Verge tile”
4 15 590
(item size 390*230*70*8 mm, weight 1,7 kg)

Single-cavity press-mold “right-side Verge tile”


5 15 590
(item size 390*190*45*8 mm, weight 1,56 kg)

Triple-cavity press-mold “Beaver’s tail”


6 13 800
(item size 380*180*10 mm, weight 1,17 kg)

Double-cavity press-mold “Shingle”


(item size 515*430*15 mm, weight 3,76 kg)
7 19 800
*other sizes of shingles can be added
Both ordinary element and ridge element can be molded

Double-cavity press-mold “Slate”


(item size 315*340*15 mm, weight 1,9 kg)
8 *other sizes of slates can be added 19 800
Both ordinary element and ridge element can be molded

Price per unit, USD,


PRESS MOLDS OF STAIR STEPS AND ACCESSORIES VAT exclusive
(EXW price)

Double-cavity press mold


1 «Ordinary stair» 13 890
(item size 300×340×50х14 mm, weight 2,83 kg)

Double-cavity press mold


2 «Corner stair» 13 890
(item size 340×340×50х14 mm, weight 3,55 kg)

16-cavity press mold «Stair riser»


3 9 050
(item size 240х70х10 mm)

Double-cavity press mold


4 «Floor tile» 10 960
(item size 300×303×12 mm, weight 1,75 kg)

Single-cavity press mold


5 «Ordinary stair» 12 120
(item size 1200×340×50х14 mm, weight 19 kg)

20
Price per unit, USD,
PRESS MOLDS OF ARCHITECTURAL FENCE ELEMENTS VAT exclusive
(EXW price)

1 Single-cavity press mold «Pillar cap»


12 990
440*440*160 mm, weight 5,16 kg.

2 Single-cavity press mold «Pillar cap»


12 990
460*460*180 mm, weight 6,16 kg.

3 Single-cavity press mold «Pillar cap»


17 300
600*600*215 mm, weight 9,6 kg.

Double-cavity press mold «Narrow fence parapet cap»


(mounting dimension «half a brick»)
4 Possible sizes
510х160х 64 mm, weight 1,78 kg / 13 500
510х182х74 mm, weight 2,73 kg

Single-cavity press mold «Wide fence parapet cap»


(mounting dimension “Full brick”)
5 507х298х105 mm, weight 3,7 kg 13 500

Price per unit, USD,


PRESS MOLDS OF GUTTERS (DRAINAGE CHANNELS) VAT exclusive
(EXW price)

Single-cavity press-mold «Gutter 68»


1 Sizes of the molded item 1000×140×68 mm 8 400
Weight 5,8 kg / 4,3 kg

Single-cavity press-mold «Gutter 130»


2 Sizes of the molded item 1000×140×130 mm 9 900
Weight 8,6 kg / 6,5 kg

Single-cavity press-mold «Gutter 185»


3 Sizes of the molded item 1000×140×185 mm 11 260
Weight 11,9 kg

Double-cavity press-mold “Gutter cover grid”


4 Sizes of the molded item 500×140×25 mm, weight 2,15 kg 12 580

Double-cavity press-mold “Shallow gutter”


5 Sizes of the molded item 500×150×50 mm, weight 3,15 kg 11 700

Price per unit, USD,


PRESS MOLDS OF SEWER MANHOLES VAT exclusive
(EXW price)
Set of press-molds (2 units) to manufacture manhole covers 620 16 390
(load capacity «Lightweight» - 3 tons, «Middleweight» - 6 tons,
1 «Heavyweight» - 15 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 30 /
35 / 40 mm) + «manhole rim» (molded item dimensions: diameter

21
740 mm, height 100 mm)
Production capacity 100 – 130 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630
(load capacity «Lightweight» - 3 tons, «Middleweight» - 6 tons,
«Heavyweight» - 15 tons)
2 («Cover» (molded item dimensions: diameter 630 mm, height: 30 / 16 940
40 / 50 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 110 mm)
Production capacity 100 – 130 sets / 24 hours
Set of press-molds (3 units) to manufacture manhole covers 630 for
Urban Telephone Network (load capacity «Lightweight» - 3 tons,
«Middleweight» - 6 tons, «Heavyweight» - 15 tons)
(«Cover» (molded item dimensions: diameter 630 mm, height: 30 /
3 20 040
40 / 50 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 120 mm) + extra inner cover (molded item
dimensions: 575 mm, height 20 mm)
Production capacity 70 – 90 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 645
(load capacity «Middleweight» - 6 tons, «Heavyweight» - 15 tons,
«Super Heavyweight» - 25 tons)
4 («Cover» (molded item dimensions: diameter 645 mm, height: 40 / 24 200
60 / 80 mm) + «manhole rim» (molded item dimensions: diameter
800 mm, height 130 mm)
Production capacity 80 – 100 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 820
(load capacity «Super Heavyweight» - 25 tons)
(«Cover» (molded item dimensions: diameter 820 mm, height: 90
5 24 200
mm) + «manhole rim» (molded item dimensions: diameter 1000
mm, height 150 mm)
Production capacity 90 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 620
(load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 30
6 15 600
mm) + «manhole rim» (molded item dimensions: diameter 740 mm,
height 100 mm)
Production capacity 130 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630
(load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 30
7 15 600
mm) + «manhole rim» (molded item dimensions: diameter 740 mm,
height 100 mm)
Production capacity 120 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630 with
cover pivot fixing (load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 630 mm, height: 30
8 16 060
mm) + «manhole rim» (molded item dimensions: diameter 740 mm,
height 100 mm)
Production capacity 120 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole covers
620 (load capacity «Lightweight» - 0,5 / 1 / 1,8 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 20 /
9 15 600
25 / 30 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 100 mm)
Production capacity 130 - 140 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole covers
580 / 50
10 «Lightweight» (cover diameter 580 mm, cover thickness 20 mm; rim 15 600
diameter 680 mm, height 50 mm) load capacity 0,5 t.
Production capacity 150 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole covers
580 / 60
11 «Lightweight» (cover diameter 580 mm, cover thickness 30 mm; rim 15 800
diameter 700 mm, height 60 mm) load capacity 1,5 t.
Production capacity 140 sets / 24 hours
Set of press-molds (2 units) to manufacture rectangular manhole
covers 360 (load capacity «Lightweight» - 1,5 tons)
(«Cover» (molded item dimensions: 360 * 360 mm, height: 20 mm) +
12 13 200
«manhole rim» (molded item dimensions: 460 * 460 mm, height 60
mm)
Production capacity 190 sets / 24 hours
Set of press-molds (2 units) to manufacture rectangular manhole
13 15 600
covers 580 (load capacity «Lightweight» - 3 tons)

22
(«Cover» (molded item dimensions: 580 * 580 mm, height: 25 mm) +
«manhole rim» (molded item dimensions: 660 * 660 mm, height 60
mm)
Production capacity 150 sets / 24 hours

Set of press-molds «Rainwater inlet cover 630» (cover size 630 х 630
mm, height 40 / 50 / 60 mm, casing size 700 х 700 mm, height up to
14 15 180
100 mm)
Production capacity 90 - 110 sets / 24 hours

Set of press-molds «Rainwater inlet cover 645» (cover size 645 х 645
mm, height 40 / 50 / 60 mm, casing size 730 х 730 mm, height up to
15 15 600
100 mm)
Production capacity 70 – 90 sets / 24 hours

Single-cavity «Large septic tank cover («stone» surface pattern)»


16 Item size: diameter 770 mm, height 110 mm 15 900

Single-cavity «Large septic tank cover («stone» surface pattern)»


17 9 780
Item size: diameter 455 mm, height 85 mm

Price per unit, USD,


PRESS MOLDS OF PARKING, TRAFFIC AND ROAD REPAIR PRODUCTS VAT exclusive
(EXW price)

Single-cavity press mold «Eco parking grid «88» with or without


interlocking elements (upon request)
Size of the item 450×450х40 mm, weight 4,51 kg
1 15 330
The press mold can be design with adjustable depth of clamping – to
get items with variable thickness 40 … 80 mm

Single-cavity press mold «Eco parking grid «888» with or without


interlocking elements (upon request)
Size of the item 450×675 х40 mm, weight 6,69 kg
2 18 360
The press mold can be design with adjustable depth of clamping – to
get items with variable thickness 40 … 80 mm

23
Single-cavity press mold «Eco parking grid»
Size of the item 400×400х40 mm, weight 5,04 kg
3 15 330
The press mold can be design with adjustable depth of clamping – to
get items with variable thickness 40 … 80 mm

Single-cavity press mold «Eco parking grid “Fish scale”»


Size of the item 600×500х40 mm, weight 7 kg
4 18 360
The press mold can be design with adjustable depth of clamping – to
get items with variable thickness 40 … 80 mm

Set of single-cavity press molds «Road hump IDN-350»


(2 press molds in the set)
5 16 270
Main element (straight) 350 х 505 х 45 mm (weight 7,2 kg)
Side element (rounded) 350 х 250 х 45 mm (weight 2,86 kg)»

Set of single-cavity press molds «Road hump IDN-500»


(2 press molds in the set)
6 18 300
Main element (straight) 500 х 500 х 50 mm
Side element (rounded) 500 х 250 х 50 mm

Set of single-cavity press molds «Road hump IDN-900»


(2 press molds in the set)
7 22 740
Main element (straight) 900 х 500 х 50 mm
Side element (rounded) 900 х 250 х 50 mm

Single-cavity press mold «Wheel stopper»


8 11 315
Size of the item 600*120*100 mm

Single-cavity press mold «Wheel stopper»


9 12 370
Size of the item 1000*120*140 mm 6,7 kg

Single-cavity press mold «Delineator»


10 11 315
Size of the item 550*150*100 mm

Single-cavity press mold «Delineator»


11 16 780
Size of the item 1095*248*90 mm weight 16,72 kg/ 8,36 kg

Single-cavity press mold «Parking barier»


12 11 280
Size of the item 500*150*100 mm

Single-cavity press mold «Corner damper»


13 Length 800 mm, shelf width 90mm, thickness 10 mm, 11 315
Points of fixation – 6, weight 1,6 kg

24
Single-cavity press mold «Corner damper»
14 Length 800 mm, shelf width 120 mm, thickness 20 mm, 11 670
Points of fixation – 6, weight -2,2 kg

Single-cavity press mold «Curbside ramp type 1»


15 Length 600 mm, width 300 mm, height 100 mm, 14 330
weight – 7,86 kg

Single-cavity press mold «Curbside ramp type 2»


16 Length 600 mm, width 300 mm, height 100 mm, 14 330
weight – 8 kg

Single-cavity press mold «Curbside ramp, corner element »


17 Length 300 mm, width 300 mm, height 100 mm, 8 300
weight – 3,5 kg

Single-cavity press mold «Traffic stopper «Semisphere»


18 9 200
Base diameter 407 mm, height 260 mm, weight 16,6 kg

Price per unit, USD,


PRESS MOLDS OF TRAFFIC SIGNS AND TEMPORARY FENCING PEDESTALS VAT exclusive
(EXW price)
Single-cavity press mold «Fencing post pedestal»
1 12 800
Item size: 695*260*120 mm, weight 19,2 kg
Single-cavity press mold «Fencing post pedestal»
2 15 470
Item size: 800*290*130 mm, weight 29 kg

Single-cavity press mold «Fencing post pedestal»


3 17 100
Item size 830*425*90 mm, weight 31,7 kg

Single-cavity press mold «Multipurpose pedestal UP5»


4 Item size 610*570*38,8 mm, weight 17,6 kg 14 700

Single-cavity press mold «Multipurpose pedestal UP6»


Item size 830 x 425 x 120 mm, weight 28 kg
5 18 000
Design of holes: 2 round holes + 3 square holes / 3 round holes + 2
square holes.

25
Single-cavity press mold «Multipurpose pedestal»
6 Item size 895 x 440 x 115 mm, weight 28,5 kg 18 000
Holes (mm) 40x40, 41x41 / Ø 43, 60x60, 2 x Ø 45

Single-cavity press mold «Multipurpose pedestal»


7 Item size 790 x 390 x 130 mm, weight 28 kg 18 000
Holes (mm) 40x40, 41x41, Ø 43, 60x60, 2 x Ø 45, Ø 51,

Single-cavity press mold «Multipurpose pedestal»


8 Item size 885 x 435 x 104 mm, weight 24 kg 18 000
Holes (mm)40x40, 41x41 / Ø 43, 60x60, 2 x Ø 45
Single-cavity press mold «Multipurpose pedestal»
9 Item size 885 x 435 x 120 mm, weight 28,5 kg 18 000
Holes (mm)40x40, 41x41 / Ø 43, 60x60, 2 x Ø 45

Single-cavity press mold «Multipurpose pedestal»


10 Diameter 500 mm, height 140 mm Holes: 1x 60 × 60 mm, 2x 40 × 40 7 870
mm / Ø 42 mm (combined holes), 2x Ø 42 mm

Single-cavity press mold «Multipurpose pedestal»


11 7 700
Diameter 450 mm, height 100 mm, R 450, Holes Ø 62 mm / 40 mm

Single-cavity press mold «Multipurpose pedestal»


12 7 700
Diameter 450 mm, height 100 mm, R 450, Holes 40 mm / 60 mm

Single-cavity press mold «Multipurpose pedestal»


13 400*400* 60 mm* 7 700
Holes Ø 62 mm / 40 mm

Single-cavity press mold «Multipurpose pedestal»


14 400*400* 60 mm* 7 700
Holes 40*40 mm / 40 mm

Single-cavity press mold «Signal bollard»


15 The item is assembled out of 2 halves, size limits: length up to 1300 Upon request
mm, base diameter up to 700 mm

Single-cavity press mold «Road signal post»


16 Upon request
Size limits: 1500 х 150 х 150 mm

Single-cavity press mold «Signal post pedestal»


16 12 400
Item size 320х230х250 mm

Price per unit, USD,


PRESS MOLDS FOR SIGNAL PLATES (UNDERGROUND CABLE COVERS) VAT exclusive (EXW
price)
Double-cavity press mold «Signal plate (underground cable cover)
1 24*48» 12 330
240 * 480 * 13 mm, weight 1,25 kg (without heat treatment)
Single-cavity press mold «Signal plate (underground cable cover)
2 36*48» 10 660
360 * 480 * 13 mm, weight 1,85 kg (without heat treatment)
3 Double-cavity press mold «Signal plate (underground cable cover) 14 000
36*48» 360 * 480 * 13 mm, weight 1,85 kg (without heat treatment)
4 Single-cavity press mold «Signal plate (underground cable cover) 12 000

26
48*48»
480 * 480 * 13 mm, weight 2,5 kg (without heat treatment)
Double-cavity press mold «Signal plate (underground cable cover)
5 24*48» 14 000
240 * 480 * 13 mm, weight 1,25 kg
Single-cavity press mold «Signal plate (underground cable cover)
6 36*48» 12 660
360 * 480 * 13 mm, weight 1,85 kg
7 Double-cavity press mold «Signal plate (underground cable cover) 15 660
36*48» 360 * 480 * 13 mm, weight 1,85 kg
Single-cavity press mold «Signal plate (underground cable cover)
8 48*48» 13 660
480 * 480 * 13 mm, weight 2,5 kg

Price per unit, USD,


PRESS MOLDS OF BENCHES VAT exclusive
(EXW price)

Single-cavity press mold «Abutment “Closed


circuit”» (for the benches with backrest)
1 24 100
Size of the item 960х650х70 mm

Single-cavity press mold «h-shape abutment»


2 (for the benches with backrest) 24 100
Size of the 960х620х70 mm

Single-cavity press mold «U-shape abutment»


3 (for the benches without backrest) 17 500
Size of the item 1000х600х70 mm

Single-cavity press mold «n-shape abutment»


4 (for the benches without backrest) 17 500
Size of the item 470х600х130 mm

Single-cavity press mold «h-shape abutment»


5 24 100
Size of the item 810х600х130 mm

Single-cavity press mold «G-shape abutment»


6 24 100
Size of the item 810х600х70 mm

Single-cavity press mold «Table abutment»


7 24 100
Size of the item 800х650х80 mm

27
Price per unit, USD,
PRESS MOLDS OF BARS AND PLANKS (may be used for benches) VAT exclusive
(EXW price)
Single-cavity press mold «Bar (25-50) х (70-150) х (800-1000)» Size of the item (thickness * width *
1 10 400
length) (25 – 50) * (70 - 150) *(800-1000) mm, weight 2,4 – 12,5 kg
Double-cavity press mold «Bar (25-50) х (70-150) х (800-1000)»Size of the item (thickness * width *
2 16 640
Rectangular section

length) (25 – 50) * (70 - 150) *(800-1000) mm, weight 2,4 – 12,5 kg
Single-cavity press mold «Bar (25-50) х (70-150) х (1000-1500)»Size of the item (thickness * width *
3 14 560
length) (25 – 50) * (70 - 150) *(1000 – 1500) mm, weight 3 – 19,1 kg
Double-cavity press mold «Bar (25-50) х (70-150) х (1000-1500)»Size of the item (thickness * width *
4 23 290
length) (25 – 50) * (70 - 150) *(1000 – 1500) mm, weight 3 – 19,1 kg
Single-cavity press mold «Bar (25-50) х (70-150) х (1500-2000)»Size of the item (thickness * width *
5 20 380
length) (25 – 50) * (70 - 150) *( 1500 – 2000) mm, weight 4,4 – 25 kg
Double-cavity press mold «Bar (25-50) х (70-150) х (1500-2000)»Size of the item (thickness * width *
6 32 500
length) (25 – 50) * (70 - 150) *(1500 - 2000) mm, weight 4,4 – 25 kg
Single-cavity press mold «Bar (40*40 – 80*80) х (800-1000)» Size of the item (thickness * width *
7 10 400
length) (25 – 50) * (70 - 150) *(800-1000) mm, weight 2,1 – 10,5 kg
Double-cavity press mold «Bar (40*40 – 80*80) х (800-1000)» Size of the item (thickness * width *
8 16 640
length) (25 – 50) * (70 - 150) *(800-1000) mm, weight 2,1 – 10,5 kg
Square section

Single-cavity press mold «Bar (40*40 – 80*80) х (1000-1500)» Size of the item (thickness * width *
9 14 560
length) (25 – 50) * (70 - 150) *(1000-1500) mm, weight 2,7 – 16 kg
Double-cavity press mold «Bar (40*40 – 80*80) х (1000-1500)» Size of the item (thickness * width *
10 23 290
length) (25 – 50) * (70 - 150) *(1000-1500) mm, weight 2,7 – 16 kg
Single-cavity press mold «Bar (40*40 – 80*80) х (1500-2000)» Size of the item (thickness * width *
11 20 380
length) (25 – 50) * (70 - 150) *(1500 - 2000) mm, weight 4 – 21 kg
Double-cavity press mold «Bar (40*40 – 80*80) х (1500-2000)» Size of the item (thickness * width *
12 32 500
length) (25 – 50) * (70 - 150) *(1500 - 2000) mm, weight 4 – 21 kg

Price per unit, USD,


PRESS MOLDS OF PLANTERS VAT exclusive
(EXW price)

Single-cavity press mold «Planter – shallow bowl»


Diameter at top 750 mm, height 300 mm,
1 16 095
Wall thickness 30 mm
Weight not less than 45 kg

Single-cavity press mold «Planter – deep bowl»


Diameter at top 500 mm, height 500 mm,
2 18 370
Wall thickness 30 mm
Weight not less than 40 kg

Single-cavity press mold «Square-shaped planter»


Base size 500*500 mm, height 300,
3 13 700
Толщина стенки 30 мм
Масса не менее 40 кг

Single-cavity press mold «Вазон -куб»


Размер 500*500*500 мм,
4 18 370
Wall thickness 30 mm
Weight not less than 40 kg

Single-cavity press mold «Flowerbed block Model 1»


5 11 800
Size of the item 350*200*200 мм

Single-cavity press mold «Flowerbed block Model 2»


6 11 800
Size of the item 350*200*200 мм

28
Single-cavity press mold «Flowerbed block Model 3»
7 11 800
Size of the item 350*200*200 мм

Single-cavity press mold «Flowerbed block Model 4»


8 11 800
Size of the item ø350*200 mm

Price per unit, USD,


OTHER PRESS MOLDS VAT exclusive
(EXW price)

Single-cavity press-mold Cladding tile “Brickwork” / “Stonework” 12 330


600×400×17 mm, weight 4,91 kg

Single-cavity press-mold Cladding tile “Brickwork” / “Stonework”


12 330
500×500×17mm

Set of press molds «Gas pipe cover (small size cover)»:


Cover casing – height 245 mm, diameter of lower flange 270 mm, flange
thickness 25 mm, casing diameter at basis 200 mm, casing diameter at top 7 280 + 4350
185 mm, wall thickness 22mm, opening diameter (at top) 140 mm
Cover hatch – diameter 162 mm, thickness 25 mm
Set of press molds «Gas pipe cover (large size cover 1)»:
Cover casing – height 240 mm, diameter of lower flange 390 mm, flange
thickness 30 mm, casing diameter at basis 275 mm, casing diameter at top 9 200 + 5300
250 mm, wall thickness 25mm, opening diameter (at top) 200 mm
Cover hatch – diameter 230 mm, thickness 35 mm
Set of press molds «Gas pipe cover (large size cover 2)»:
Cover casing – height 290 mm, diameter of lower flange 390 mm, flange
thickness 30 mm, casing diameter at basis 285 mm, casing diameter at top 10 170 + 5300
250 mm, wall thickness 25mm, opening diameter (at top) 200 mm
Cover hatch – diameter 230 mm, thickness 35 mm

Single-cavity press-mold «Cattle drinking trough»


14 000
250*250*180 mm, weight 6kg.

Single-cavity press-mold «Cattle feed box»


20 000
250*1000*180 mm, weight 22kg.

Single-cavity press-mold «Slatted floor for cattle-breeding farms»


14 410
1000*500*75 mm, weight 35 kg.

Single-cavity press-mold «Slatted floor for cattle-breeding farms»


16 950
1000*750*75 mm, weight 50 kg.

Single-cavity press-mold «Slatted floor for cattle-breeding farms»


17 800
1500*500*75 mm, weight 45 kg.

Single-cavity press-mold «Slatted floor for cattle-breeding farms»


24 450
1500*750*75 mm, weight 65 kg.

29
Single-cavity press-mold “Lego-type” wall construction block 2”
size 400 * 400 * 200 mm,
block wall thickness 40 mm, 15 000
weight 23 kg

Single-cavity press-mold “Lego-type” wall construction block 1”


size 400 * 200 * 150 mm,
block wall thickness 25 mm 13 330
weight 9,8 kg

«Light pole pedestal cover»


Depending on the complexity of the cover design there can be offered
Upon request
either one press mold or a set of several press molds

Single-cavity press mold «Light pole cover»


Height 570 mm, lower diameter 342 mm, upper diameter 145 mm, main 11 120
diameter 480 mm
Single-cavity press mold «Light pole cover»
Height570 mm, lower diameter 390 mm, upper diameter 195 mm, main 12 750
diameter 580 mm
Single-cavity press mold «Light pole cover»
Height 530 mm, lower diameter 504 mm, upper diameter 190 mm, main 13 500
diameter 580 mm
Single-cavity press mold «Light pole cover»
Height 570 mm, lower diameter 510 mm, upper diameter 350 mm, main 14 700
diameter 690 mm

Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – from 98 770 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 5000 USD (export clearance formalities, transport, marking, packing loading
expenses)
Manufacture date: up to 100 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1) Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste glass
could be recycled together with waste plastics. To get the glass powder a glass crusher is used. IMS-600-22 (motor
power 18,5 kW; production capacity 4700 - 5000 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 18 350
30
USD VAT exclusive
2) The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as
plastic lumps, purgings, thick-wall pipes and moulded parts . In this case a shredder needs to be used, which we can
also supply in various executions.
The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization and
extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of plastic
and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their design fully
prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The cost of double-
screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
2 extruders are offered because for the production of sewer manholes or other voluminous items it is needed to
take off big portions of molding compound which is easier to do operating 2 units simultaneously.
3) Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
4) Storage hoppers, big-bag dischargers, weighing-and-dosing platforms
5) 2 types of hydraulic presses are offered for the Customer to choose whether to install only press D2432 or both of the
types. To manufacture manhole covers 2 operation schemes can be used:
A) molding covers on the press D2430 and rims – on the press D2432 simultaneously, so that the cover and the
rim could be further cooled together as an assembly to provide for the dimensional accuracy. Moreover such
scheme high production capacity can be achieved – up to 55 – 60 sets of manholes per 12-hour shift (position 1
and 2 in the list of press moulds).
B) molding covers and rims in shifts operating only press D2432 – covers would be manufactured in the first shift
and rims in the second accordingly. With such an approach production capacity can amount to 55 – 60 sets in 2
shifts (position 1 and 2 in the list of press moulds).

2
Production department area: not more than 200 m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 121,5 kW
- department lightening – 15 kW
- extra department consumption – 15 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 5 m.

Recycling capacity: about 60 tons of waste plastic / month


Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix

Option 6 – Standard design version “STANDARD EXPANDED SET”


(manufacture of small, middle and big size articles)
Price per unit, Total price,
Number USD, VAT USD, VAT
Unit designation
of units exclusive exclusive
(EXW price) (EXW price)
Plastic crusher IPR-600
motor power 55 kW
rotor diameter 585 mm, rotor length 1120 mm
average production capacity*:
1 45 570 45 570
soft plastics (film, foamed plastic) – 400 –450 kg/hour
Rigid plastics (thin-walled tanks, canisters, milk jars, pipes, crates, automotive parts) –750 -800
kg/hour)
*indicated capacity is obtained working with a sieving screen with a hole diameter of 12 mm
Mixer SU-1,5
hopper volume 1,5 cubic meter
1 9 890 9 890
motor power 11 kW
average production capacity 2300 kg/hour
Single-screw heating-and-melting unit (extruder) APN-400
2 21 900 43 800
overall installed power 29 kW

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3 heating zones
drive with frequency converter (variable screw rotation speed)
average production capacity 300 - 350 kg/hour (*depends on the properties of raw material))
PRESSING UNITS
(to be chosen according with molding surface and structural design of a product)
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 770 mm in diameter and up to 770*1500 mm in linear dimensions
Hydraulic press D2432
press force 160 t,
bed size 800*710 mm 1 31 200 31 200
motor power 7,5 kW
semi-automatic operation mode
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 1200 mm in diameter and up to 1200*1500 mm in linear dimensions
4-column hydraulic press GP4-160
press force 160 t,
bed size 1000*1500 mm 1 35 670 35 670
motor power 7,5 kW
semi-automatic operation mode
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 1700 mm in diameter and up to 1800*1600 mm in linear dimensions
4-column hydraulic press GP4-200
press force 200 t,
bed size 1000*2000 mm 1 42 000 42 000
motor power 15 kW
semi-automatic operation mode
GROUP OF PRESSES 2: PRESSES OF LIGHT DUTY SERIES (SIMPLIFIED DESIGN)
Molding items up to 970 mm in diameter and up to 970*1300 mm in linear dimensions
Hand-actuated hydraulic press PGU1-1300-100
Press bed (table) size 1300 х 1300 mm
Press force not higher than 100 t. motor power 11 kW
1 18 200 18 200
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Twin-table hand-actuated hydraulic press PGU2-1300-100
Press bed (table) size 1300 х 1300 mm (2 tables – 2 items molded simultaneously)
Press force not higher than 100 t. motor power 11 kW
1 27 300 27 300
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Hand-actuated hydraulic press PGU1-1600-100
Press bed (table) size 1600 х 1300 mm
Press force not higher than 100 t. motor power 11 kW
1 25 660 25 660
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
*hydraulic presses of PGU series are simplified design presses which have less operation efficiency and maintainability compared to the
industrial presses D24 and GP4 (further commentaries upon request)
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting units and presses
+ all the press molds from Option 4 and Option 5
(all the press molds can be customized)

Price per unit, USD,


PRESS MOLDS FOR THE MANUFACTURE OF SEWAGE WELL DETAILS (STANDARD DESIGN) VAT exclusive
(EXW price)

Single-cavity press-mold
“Adapter cone – hatch 630 “
1 12 510
(external diameter at the bottom 755 mm, height 70 mm,
diameter at the top 775 mm, weight 13 kg)

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Single-cavity press-mold “Sewage well ring 750”
2 13 550
(diameter 750 mm, height 200 mm, weight 24 kg)

Single-cavity press-mold “Sewage well invert 750”


3 9 300
(diameter 750 mm, thickness 40 mm, weight 22 kg)

Single-cavity press-mold
“Adapter cone ring 1000 mm -to connect sewage well with the
4 manhole cover “ 19 100
(external diameter at the bottom 1040 mm, height 210 mm,
diameter at the top 775 mm, weight 67,3 kg)

Single-cavity press-mold “Sewage well ring 1000 mm”


5 19 710
(diameter 1090 mm, height 215 mm, weight 54,6 kg)

Single-cavity press-mold “Sewage well invert 1000 mm”


6 13 470
(diameter 1150 mm, thickness 50 mm, weight 49 kg)

Single-cavity press-mold
“Adapter cone ring 1500 mm - to connect sewage well with the
7 manhole cover “ 26 660
(external diameter at the bottom 1540 mm, height 160 mm,
diameter at the top 1040 mm, weight 40,3 kg)

Single-cavity press-mold “Sewage well ring 1500 mm”


8 28 880
(diameter 1500 mm, height 2150 mm, weight 70 kg)

Single-cavity press-mold “Sewage well invert 1500 mm”


9 15 560
(diameter 1540 mm, thickness 50 mm, weight 57 kg)

Single-cavity press-mold «Segment 1/3 of sewer ring 1500


10 mm» 18 010
(height 215 mm, weight 23,4 kg)
Single-cavity press-mold «Segment 1/3 of sewer ring 2000
11 mm» 18 720
(height 215 mm, weight 26 kg)

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Price per unit, USD,
PRESS MOLDS FOR THE MANUFACTURE OF HEAVY DUTY ROAD PAVING SLABS VAT exclusive
(EXW price)

Single-cavity press mold «Road paving slab» (size of the


1 17 130
moulded item 600 * 800 * 80 mm, weight 28,6 kg)

Single-cavity press mold «Road paving slab» (size of the


2 18 400
moulded item 700 * 700 * 80 mm, weight 30,6 kg)

Single-cavity press mold «Road paving slab with


3 embedded connection elements» (size of the moulded 18 400
item 700 * 700 * 80 mm, weight 38,6 kg)

Single-cavity press mold «Road paving slab» (size of the


4 19 580
moulded item 1000 * 700 * 80 mm, weight 77,2 kg)

Single-cavity press mold «Road paving slab» (size of the


5 19 580
moulded item 1000 * 700 * 120 mm, weight 85,2 kg)

Single-cavity press mold «Road paving slab» (size of the


6 20 350
moulded item 1200 * 800 * 50 mm, weight 55 kg)

Single-cavity press mold «Road paving slab» (size of the


7 20 350
moulded item 1200 * 800 * 60 mm, weight 60 kg)

Single-cavity press mold «Road paving slab» (size of the


8 20 350
moulded item 1200 * 800 * 80 mm, weight 67,5 kg)

Single-cavity press mold «Road paving slab» (size of the


9 20 350
moulded item 1200 * 800 * 100 mm, weight 77 kg)

Single-cavity press mold «Road paving slab» (size of the


10 22 900
moulded item 1500 * 1000 * 80 mm, weight 127 kg)

Single-cavity press mold «Road paving slab» (size of the


11 23 400
moulded item 1500 * 1000 * 120 mm, weight 145 kg)

Price per unit, USD,


PRESS MOLDS FOR PALLETS VAT exclusive
(EXW price)

Single-cavity press mold «Pallet 800*1200 mm»


1 (size of the item: 800 х 1200 х 130 mm, weight not less 40 470
than 25 kg)

Single-cavity press mold «Pallet 1000*1200 mm»


2 (size of the item: 1000 х 1200 х 130 mm, weight not less 46 000
than 30 kg)

PRESS MOLDS FOR PEDESTRIAN RAILINGS


Price per unit, USD,
Pedestrian railing pattern maybe designed upon customer’s request
VAT exclusive
The price indicated here is for the press mold with the specified pattern
(EXW price)
Prices for the press molds of pedestrian railings with different patterns and dimensions may differ
34
Single-cavity press mold «Pedestrian railing
1000*700*40 mm (pattern «Trees»)
1 28 120
(size of the item: 1000 х 700 х 40 mm, weight not less
than 18 kg)

Single-cavity press mold «Railing post 1300*90*90 mm”


The specified press mold is operated in the following
manner: a metal pipe (say, square-sectioned 70*70 mm)
is loaded into the press mold, laid round with molding
2 16 190
compound and molded so that in the result the pipe is
fully integrated into the composite material. But a piece
of pipe is left outside the mold and further it serves for
mounting the post in the concrete base.

PRESS MOLDS OF TREE GRILLS


Price per unit, USD,
Tree grill pattern maybe designed upon customer’s request
VAT exclusive
The price indicated here is for the press mold with the specified pattern
(EXW price)
Prices for the press molds of tree grills with different patterns and dimensions may differ

Single-cavity press mold «Section of square-shaped tree


grill»
1 21 800
Size of the item 750*750*40 mm, inner diameter of an
assembled grill 500 mm

Single-cavity press mold «Section of round tree grill»


2 Size of the item 750*750*40 mm, inner diameter of an 21 800
assembled grill 500 mm

Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press moulds – from 117 460 USD VAT exclusive
- total cost shall be defined by adding the cost of press moulds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 6000 USD (export clearance formalities, transport, marking, packing loading
expenses)
Manufacture date: up to 130 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment

35
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1) Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste
glass could be recycled together with waste plastics. To get the glass powder a glass crusher is used. IMS-600-22
(motor power 22 kW; production capacity 4700 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 18 350 USD
VAT exclusive
2) The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as
plastic lumps, purgings, thick-wall pipes and moulded parts . In this case a shredder needs to be used, which we can also
supply in various executions.
3). The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization and
extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of plastic
and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their design fully
prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The cost of double-
screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
3) 2 extruders are offered because for the production of heavy weight items one needs to get a large volume of
moulding mass which is easier to obtain operating 2 units simultaneously.
4) Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
5) Storage hoppers, big-bag dischargers, weighing-and-dosing platforms

2
Production department area: 230 - 250 m .
2
Stockhouse area: not more than 600 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – from 131,5 kW
- department lightening – 20 kW
- extra department consumption – 20 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 6 m.

Recycling capacity: about 80 tons of waste plastic / month


Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix

Respectfully yours
Individual entrepreneur Egor V. Kuligin

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