Plastic Waste Recycling Equipment Offer
Plastic Waste Recycling Equipment Offer
_______ 2020
To ____________ (________________________)
Commercial offer for equipment supply
Valid through ________________
Dear_____________!
Herewith we have the pleasure to propose the technology of recycling plastic waste (almost all types of post-consumer and
post-industrial plastics) into end products of various applications (called polymer-sand articles or synthetic / resin-bonded
articles). The machine sets listed below are classified in accordance with the production of various groups of articles. All of
them provide for full-cycle production and include all the stages from raw material preparation to final product output.
We design and manufacture machines and tooling in various executions and they can be indicatively divided into two groups –
equipment of simplified design and equipment of standard design.
ECONOMY VERSION
Equipment of simplified design – grouped into “Economy version machine sets” – allows for launching a manufacture of mainly
small and medium sized products with minimal investments. It is optimal under the conditions of limited budget and is
designed for the facilities with relatively low production capacity.
The very simplicity of such equipment is obtained due to a combination of factors, such as compactness (the smaller the
machines are – the less is material consumption and sophistication of their production process), less detailing (simplification of
certain units and elements by exclusion of components or merging several components into one), use of less expensive
materials and parts. When working with such equipment one needs to keep in mind its decreased service reliability and
maintainability (in some cases even unrepairability). As well the use of such equipment implies the necessity to increase the
ratio of plastic in the mix (generally not less than 30% of total mass, in some cases not less than 40%) – to provide for the
possibility to mold the composite compound with presses of relatively low compaction force. Also there are restrictions to
recycling of certain kinds of plastic waste (namely, highly contaminated and wet plastics, certain types of polymers with
individual physic-chemical and mechanical properties).
STANDARD VERSION
Standard design equipment is intended for production of a wide range of small, medium and large sized composite items on
the basis of waste plastic and various fillers. Moreover, not only products various in sizes (i.e. molding surface) but of
sophisticated structural design as well, high height, thin-walled and thick-walled products. Design features of such machine
lines (types of materials, brands and models of mechanic, electronic and hydraulic parts) provide for much higher production
capacity (meaning higher profitability) and warranties for high operational resource, maintainability and repairabilty. Machine
lines configured of standard design units can be mechanized or even automated with certain auxiliary units (conveyors,
storage hoppers, weighing platforms, etc) which allows for exclusion of manual operations and enhancing of accuracy and
stability of the whole technological process. Even basic modification of standard equipment is already automated to a certain
extent (for example, semi-automatic pressing mode) and enhanced performances of each separate unit result in operator’s
time saving, decreased power consumption and higher capacity. One of the major advantages of standard design machines is
the ability to reprocess various highly contaminated materials – both binder and fillers – even without its preliminary washing
and deep sorting.
1
OPTION 1: “Economy version “Minimum” (simplified design)
Price per unit, Total price, USD, VAT
Number
DESIGNATION OF THE UNIT USD, VAT exclusive exclusive
of units
(EXW price) (EXW price)
Multipurpose plastic crusher IPR-300-400
motor capacity 11 kW
rotor diameter 300 mm, rotor length 400 mm.
Average production capacity*: soft plastics (films, foamed materials) – 30
1 8 100 8 100
kg/hour;
Rigid plastics (thin-walled containers, pipes, any molded parts) – 60 kg/hour
*indicated capacity is obtained working with a sieving screen with a hole diameter of
12 mm
Multipurpose mixer SU-0,5
3
Hopper volume 0,5 m
1 5 570 5 570
Drive power 4 kW
Average production capacity up to 800 kg/hour
Single-screw heating-and-melting unit APN1-100,
Drive without frequency converter (no regulation of screw rotation speed)
2 heating zones 1 9 780 9 780
Installed power 18 kW
Production capacity not more than 170 kg/hour
Hand-actuated hydraulic press PG1-500-50
Press bed size 500 х 500 mm
Press force not higher than 50 t. motor power 4 kW
1 10 670 10 670
Manual actuation
Upper plate movable
Hydraulic cylinder taken from special vehicles
TOTAL 4 34 120
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting unit and press
(all the press molds can be customized)
2
VAT exclusive
(EXW price)
Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – 34 120 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 3000 USD (export clearance formalities, transportation to the point of loading,
marking, packing loading expenses)
Manufacture date: up to 65 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1) Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste glass
could be recycled together with waste plastics. To get the glass sand (powder) a glass crusher is used. IMS-400-5,5
(motor power 5,5 kW; production capacity up to 1000 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 10
050 USD VAT exclusive
2) The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as
3
plastic lumps, purgings, thick-wall pipes and moulded parts. In this case a shredder needs to be used, which we can
also supply in various executions.
3) The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization
and extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of
plastic and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their
design fully prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The
cost of double-screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
4) Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
5) Storage hoppers, big-bag dischargers, weighing-and-dosing platforms
2
Production department area: not more than 100 m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 37 kW
- department lightening – 10 kW
- extra department consumption – 10 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 3 m.
Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix
5
(EXW price)
6
Single-cavity press-mold “right-side Verge tile”
4 4 950
(item size 390*190*45*8 mm, weight 1,56 kg)
Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – 39 200 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 3500 USD (export clearance formalities, transportation to the point of loading,
marking, packing loading expenses)
Manufacture date: up to 75 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1). Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste
glass could be recycled together with waste plastics. To get the glass sand (powder) a glass crusher is used. IMS-400-
7,5 (motor power 7,5 kW; production capacity 1500 kg/hour (bottle glass, sheet glass, lamp glass crushing)) -
11 200 USD VAT exclusive
2). The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as
7
plastic lumps, purgings, thick-wall pipes and moulded parts. In this case a shredder needs to be used, which we can
also supply in various executions.
3). The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean
plastic waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic
waste or polymer material with such physicochemical properties which obstruct the process of its melting,
homogenization and extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions
containing glue, mixe of plastic and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are
used, because their design fully prevents from any vapor lock, blockage or sticking of raw material inside the
processing chamber. The cost of double-screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540
USD VAT exclusive.
4). Hydraulic press: a twin-table hydraulic press PGU2-700-80 can be offered at the price of 18 200 USD VAT
exclusive
5). Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
6). Storage hoppers, big-bag dischargers, weighing-and-dosing platforms
2
Production department area: not more than 100 m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 46,5 kW
- department lightening – 10 kW
- extra department consumption – 10 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 3 m.
Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix
9
(«Cover» (molded item dimensions: diameter 620 mm, height: 20 /
25 / 30 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 100 mm)
Production capacity 100 - 110 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole
covers 580 / 50
10 «Lightweight» (cover diameter 580 mm, cover thickness 20 mm; 11 600
rim diameter 680 mm, height 50 mm) load capacity 0,5 t.
Production capacity 100 - 110 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole
covers 580 / 60
11 «Lightweight» (cover diameter 580 mm, cover thickness 30 mm; 10 800
rim diameter 700 mm, height 60 mm) load capacity 1,5 t.
Production capacity up to 120 sets / 24 hours
Set of press-molds (2 units) to manufacture rectangular manhole
covers 360 (load capacity «Lightweight» - 1,5 tons)
(«Cover» (molded item dimensions: 360 * 360 mm, height: 20 mm)
12 9 200
+ «manhole rim» (molded item dimensions: 460 * 460 mm, height
60 mm)
Production capacity up to 150 sets / 24 hours
Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – 55 970 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 4000 USD (export clearance formalities, transportation to the point of loading,
marking, packing loading expenses)
Manufacture date: up to 85 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1). Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste glass
could be recycled together with waste plastics. To get the glass sand (powder) a glass crusher is used. IMS-500-7,5
(motor power 7,5 kW; production capacity up to 2200 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 13 500
USD VAT exclusive
2). The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
10
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as plastic
lumps, purgings, thick-wall pipes and moulded parts. In this case a shredder needs to be used, which we can also supply in
various executions.
3). The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization and
extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of plastic
and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their design fully
prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The cost of double-
screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
4). Hydraulic press: a twin-table press PGU2-1000-80 can be offered at the price of 23 760 USD VAT exclusive
5). Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
6). Storage hoppers, big-bag dischargers, weighing-and-dosing platforms
Production
2
department area: not more than 15
0m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 57,5 kW
- department lightening – 10 kW
- extra department consumption – 10 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 3,5 m.
12
Double-cavity press-mold «Garden paving slab»
3 (1 stamping punch (surface pattern) included in the kit) 8 160
250*250*20 mm. weight 1,15kg.
13
Price per unit, USD,
PRESS MOLDS OF CURB STONES AND FLOWERBED FENCES VAT exclusive
(EXW price)
Single-cavity press-mold “Curb stone”
Possible sizes of the end product:
1 500*200*30 mm, weight 2,89 kg 8 160
500*200*50 mm, weight 3,86 kg
500*250*55 mm, weight 6 kg
14
Single-cavity press-mold “Shingle”
(item size 515*430*15 mm, weight 3,76 kg)
6 11 000
*other sizes of shingles can be added
Both ordinary element and ridge element can be molded
Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – from 62 860 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 4500 USD (export clearance formalities, transport, marking, packing loading
expenses)
Manufacture date: up to 85 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1). Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste glass
could be recycled together with waste plastics. To get the glass sand (powder) a glass crusher is used. IMS-500-11
(motor power 11 kW; production capacity 2700 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 14 800 USD
VAT clusive
2). The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as plastic
lumps, purgings, thick-wall pipes and moulded parts . In this case a shredder needs to be used, which we can also supply
15
in various executions.
3). The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization and
extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of plastic
and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their design fully
prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The cost of double-
screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
3.1.) production capacity of one extruder is sufficient to work with 2 press molds simultaneously
4). Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
5). Storage hoppers, big-bag dischargers, weighing-and-dosing platforms
2
Production department area: 150 - 180 m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 69 - 70 kW
- department lightening – 10 kW
- extra department consumption – 10 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 4 m.
Production capacity always depends on the combination of variable factors, among which the most significant are: 1)
physico-chemical properties of binder (plastic) (type of plastic, softening and melting point, its elasticity, density,
combinability with plastics of other groups, degree of contamination and moisture, fraction) and filler (natural sand,
crushed glass, ore screenings, slag, faience, porcelain, etc.) 2) ratios of the components in the mix
16
PRESSING UNITS
(to be chosen according with molding surface and structural design of a product)
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 600 mm in diameter and up to 600*1100 mm in linear dimensions
Hydraulic press D2430
press force 100 t,
bed size 630*630 mm 1 25 700 25 700
motor power 5,5 kW
semi-automatic operation mode
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 770 mm in diameter and up to 770*1500 mm in linear dimensions
Hydraulic press D2432
press force 160 t,
bed size 800*710 mm 1 31 200 31 200
motor power 7,5 kW
semi-automatic operation mode
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 1200 mm in diameter and up to 1200*1500 mm in linear dimensions
4-column hydraulic press GP4-160
press force 160 t,
bed size 1000*1500 mm 1 35 670 35 670
motor power 7,5 kW
semi-automatic operation mode
GROUP OF PRESSES 2: PRESSES OF LIGHT DUTY SERIES (SIMPLIFIED DESIGN)
Molding items up to 970 mm in diameter and up to 970*1300 mm in linear dimensions
Hand-actuated hydraulic press PGU1-1000-80
16 970
Press bed (table) size 1000 х 1000 mm
Press force not higher than 80 t. motor power 7,5 kW
1 16 970
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Hand-actuated hydraulic press PGU1-1000-100
Press bed (table) size 1000 х 1000 mm
Press force not higher than 100 t. motor power 7,5 kW
1 17 750 17 750
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Twin-table hand-actuated hydraulic press PGU2-1000-80
Press bed (table) size 1000 х 1000 mm (2 tables – 2 items molded simultaneously)
Press force not higher than 80 t. motor power 7,5 kW
1 23 760 23 760
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Twin-table hand-actuated hydraulic press PGU2-1000-100
Press bed (table) size 1000 х 1000 mm (2 tables – 2 items molded simultaneously)
Press force not higher than 100 t. motor power 7,5 kW
1 24 850 24 850
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
*hydraulic presses of PGU series are simplified design presses which have less operation efficiency and maintainability compared to the
industrial presses D24 and GP4 (further commentaries upon request)
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting units and presses
+ all the press molds from Option 4
(all the press molds can be customized)
17
Double-cavity press-mold «Patio paving slab»
(1 stamping punch (surface pattern) included in the kit)
Possible sizes of the end product:
330*330*20 mm, weight 1,67 kg
330*330*20 mm, weight 1,58 kg
330*330*20 mm, weight 2,09 kg
2 13 230
330*330*25 mm, weight 2,75 kg
330*330*35 mm, weight 3,1 kg
330*330*35 mm, weight 4,0 kg
330*330*40 mm, weight 3,02 kg
Can be executed as a «Tactile directing slab» for the visually
impaired with various patterns of the surface ribs (see pos.5)
18
6-cavity press-mold «Paving block «Bee’s cells»
8 340*240*45 mm, weight 2,31 kg 20 840
19
Double-cavity press-mold “left-side Verge tile”
4 15 590
(item size 390*230*70*8 mm, weight 1,7 kg)
20
Price per unit, USD,
PRESS MOLDS OF ARCHITECTURAL FENCE ELEMENTS VAT exclusive
(EXW price)
21
740 mm, height 100 mm)
Production capacity 100 – 130 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630
(load capacity «Lightweight» - 3 tons, «Middleweight» - 6 tons,
«Heavyweight» - 15 tons)
2 («Cover» (molded item dimensions: diameter 630 mm, height: 30 / 16 940
40 / 50 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 110 mm)
Production capacity 100 – 130 sets / 24 hours
Set of press-molds (3 units) to manufacture manhole covers 630 for
Urban Telephone Network (load capacity «Lightweight» - 3 tons,
«Middleweight» - 6 tons, «Heavyweight» - 15 tons)
(«Cover» (molded item dimensions: diameter 630 mm, height: 30 /
3 20 040
40 / 50 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 120 mm) + extra inner cover (molded item
dimensions: 575 mm, height 20 mm)
Production capacity 70 – 90 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 645
(load capacity «Middleweight» - 6 tons, «Heavyweight» - 15 tons,
«Super Heavyweight» - 25 tons)
4 («Cover» (molded item dimensions: diameter 645 mm, height: 40 / 24 200
60 / 80 mm) + «manhole rim» (molded item dimensions: diameter
800 mm, height 130 mm)
Production capacity 80 – 100 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 820
(load capacity «Super Heavyweight» - 25 tons)
(«Cover» (molded item dimensions: diameter 820 mm, height: 90
5 24 200
mm) + «manhole rim» (molded item dimensions: diameter 1000
mm, height 150 mm)
Production capacity 90 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 620
(load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 30
6 15 600
mm) + «manhole rim» (molded item dimensions: diameter 740 mm,
height 100 mm)
Production capacity 130 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630
(load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 30
7 15 600
mm) + «manhole rim» (molded item dimensions: diameter 740 mm,
height 100 mm)
Production capacity 120 sets / 24 hours
Set of press-molds (2 units) to manufacture manhole covers 630 with
cover pivot fixing (load capacity «Lightweight» - 3 tons)
(«Cover» (molded item dimensions: diameter 630 mm, height: 30
8 16 060
mm) + «manhole rim» (molded item dimensions: diameter 740 mm,
height 100 mm)
Production capacity 120 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole covers
620 (load capacity «Lightweight» - 0,5 / 1 / 1,8 tons)
(«Cover» (molded item dimensions: diameter 620 mm, height: 20 /
9 15 600
25 / 30 mm) + «manhole rim» (molded item dimensions: diameter
740 mm, height 100 mm)
Production capacity 130 - 140 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole covers
580 / 50
10 «Lightweight» (cover diameter 580 mm, cover thickness 20 mm; rim 15 600
diameter 680 mm, height 50 mm) load capacity 0,5 t.
Production capacity 150 sets / 24 hours
Set of press-molds (2 units) to manufacture garden manhole covers
580 / 60
11 «Lightweight» (cover diameter 580 mm, cover thickness 30 mm; rim 15 800
diameter 700 mm, height 60 mm) load capacity 1,5 t.
Production capacity 140 sets / 24 hours
Set of press-molds (2 units) to manufacture rectangular manhole
covers 360 (load capacity «Lightweight» - 1,5 tons)
(«Cover» (molded item dimensions: 360 * 360 mm, height: 20 mm) +
12 13 200
«manhole rim» (molded item dimensions: 460 * 460 mm, height 60
mm)
Production capacity 190 sets / 24 hours
Set of press-molds (2 units) to manufacture rectangular manhole
13 15 600
covers 580 (load capacity «Lightweight» - 3 tons)
22
(«Cover» (molded item dimensions: 580 * 580 mm, height: 25 mm) +
«manhole rim» (molded item dimensions: 660 * 660 mm, height 60
mm)
Production capacity 150 sets / 24 hours
Set of press-molds «Rainwater inlet cover 630» (cover size 630 х 630
mm, height 40 / 50 / 60 mm, casing size 700 х 700 mm, height up to
14 15 180
100 mm)
Production capacity 90 - 110 sets / 24 hours
Set of press-molds «Rainwater inlet cover 645» (cover size 645 х 645
mm, height 40 / 50 / 60 mm, casing size 730 х 730 mm, height up to
15 15 600
100 mm)
Production capacity 70 – 90 sets / 24 hours
23
Single-cavity press mold «Eco parking grid»
Size of the item 400×400х40 mm, weight 5,04 kg
3 15 330
The press mold can be design with adjustable depth of clamping – to
get items with variable thickness 40 … 80 mm
24
Single-cavity press mold «Corner damper»
14 Length 800 mm, shelf width 120 mm, thickness 20 mm, 11 670
Points of fixation – 6, weight -2,2 kg
25
Single-cavity press mold «Multipurpose pedestal»
6 Item size 895 x 440 x 115 mm, weight 28,5 kg 18 000
Holes (mm) 40x40, 41x41 / Ø 43, 60x60, 2 x Ø 45
26
48*48»
480 * 480 * 13 mm, weight 2,5 kg (without heat treatment)
Double-cavity press mold «Signal plate (underground cable cover)
5 24*48» 14 000
240 * 480 * 13 mm, weight 1,25 kg
Single-cavity press mold «Signal plate (underground cable cover)
6 36*48» 12 660
360 * 480 * 13 mm, weight 1,85 kg
7 Double-cavity press mold «Signal plate (underground cable cover) 15 660
36*48» 360 * 480 * 13 mm, weight 1,85 kg
Single-cavity press mold «Signal plate (underground cable cover)
8 48*48» 13 660
480 * 480 * 13 mm, weight 2,5 kg
27
Price per unit, USD,
PRESS MOLDS OF BARS AND PLANKS (may be used for benches) VAT exclusive
(EXW price)
Single-cavity press mold «Bar (25-50) х (70-150) х (800-1000)» Size of the item (thickness * width *
1 10 400
length) (25 – 50) * (70 - 150) *(800-1000) mm, weight 2,4 – 12,5 kg
Double-cavity press mold «Bar (25-50) х (70-150) х (800-1000)»Size of the item (thickness * width *
2 16 640
Rectangular section
length) (25 – 50) * (70 - 150) *(800-1000) mm, weight 2,4 – 12,5 kg
Single-cavity press mold «Bar (25-50) х (70-150) х (1000-1500)»Size of the item (thickness * width *
3 14 560
length) (25 – 50) * (70 - 150) *(1000 – 1500) mm, weight 3 – 19,1 kg
Double-cavity press mold «Bar (25-50) х (70-150) х (1000-1500)»Size of the item (thickness * width *
4 23 290
length) (25 – 50) * (70 - 150) *(1000 – 1500) mm, weight 3 – 19,1 kg
Single-cavity press mold «Bar (25-50) х (70-150) х (1500-2000)»Size of the item (thickness * width *
5 20 380
length) (25 – 50) * (70 - 150) *( 1500 – 2000) mm, weight 4,4 – 25 kg
Double-cavity press mold «Bar (25-50) х (70-150) х (1500-2000)»Size of the item (thickness * width *
6 32 500
length) (25 – 50) * (70 - 150) *(1500 - 2000) mm, weight 4,4 – 25 kg
Single-cavity press mold «Bar (40*40 – 80*80) х (800-1000)» Size of the item (thickness * width *
7 10 400
length) (25 – 50) * (70 - 150) *(800-1000) mm, weight 2,1 – 10,5 kg
Double-cavity press mold «Bar (40*40 – 80*80) х (800-1000)» Size of the item (thickness * width *
8 16 640
length) (25 – 50) * (70 - 150) *(800-1000) mm, weight 2,1 – 10,5 kg
Square section
Single-cavity press mold «Bar (40*40 – 80*80) х (1000-1500)» Size of the item (thickness * width *
9 14 560
length) (25 – 50) * (70 - 150) *(1000-1500) mm, weight 2,7 – 16 kg
Double-cavity press mold «Bar (40*40 – 80*80) х (1000-1500)» Size of the item (thickness * width *
10 23 290
length) (25 – 50) * (70 - 150) *(1000-1500) mm, weight 2,7 – 16 kg
Single-cavity press mold «Bar (40*40 – 80*80) х (1500-2000)» Size of the item (thickness * width *
11 20 380
length) (25 – 50) * (70 - 150) *(1500 - 2000) mm, weight 4 – 21 kg
Double-cavity press mold «Bar (40*40 – 80*80) х (1500-2000)» Size of the item (thickness * width *
12 32 500
length) (25 – 50) * (70 - 150) *(1500 - 2000) mm, weight 4 – 21 kg
28
Single-cavity press mold «Flowerbed block Model 3»
7 11 800
Size of the item 350*200*200 мм
29
Single-cavity press-mold “Lego-type” wall construction block 2”
size 400 * 400 * 200 mm,
block wall thickness 40 mm, 15 000
weight 23 kg
Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press molds and spare parts – from 98 770 USD VAT exclusive
- total cost shall be defined by adding the cost of press molds
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 5000 USD (export clearance formalities, transport, marking, packing loading
expenses)
Manufacture date: up to 100 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1) Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste glass
could be recycled together with waste plastics. To get the glass powder a glass crusher is used. IMS-600-22 (motor
power 18,5 kW; production capacity 4700 - 5000 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 18 350
30
USD VAT exclusive
2) The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as
plastic lumps, purgings, thick-wall pipes and moulded parts . In this case a shredder needs to be used, which we can
also supply in various executions.
The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization and
extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of plastic
and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their design fully
prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The cost of double-
screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
2 extruders are offered because for the production of sewer manholes or other voluminous items it is needed to
take off big portions of molding compound which is easier to do operating 2 units simultaneously.
3) Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
4) Storage hoppers, big-bag dischargers, weighing-and-dosing platforms
5) 2 types of hydraulic presses are offered for the Customer to choose whether to install only press D2432 or both of the
types. To manufacture manhole covers 2 operation schemes can be used:
A) molding covers on the press D2430 and rims – on the press D2432 simultaneously, so that the cover and the
rim could be further cooled together as an assembly to provide for the dimensional accuracy. Moreover such
scheme high production capacity can be achieved – up to 55 – 60 sets of manholes per 12-hour shift (position 1
and 2 in the list of press moulds).
B) molding covers and rims in shifts operating only press D2432 – covers would be manufactured in the first shift
and rims in the second accordingly. With such an approach production capacity can amount to 55 – 60 sets in 2
shifts (position 1 and 2 in the list of press moulds).
2
Production department area: not more than 200 m .
2
Stockhouse area: not more than 500 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – 121,5 kW
- department lightening – 15 kW
- extra department consumption – 15 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 5 m.
31
3 heating zones
drive with frequency converter (variable screw rotation speed)
average production capacity 300 - 350 kg/hour (*depends on the properties of raw material))
PRESSING UNITS
(to be chosen according with molding surface and structural design of a product)
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 770 mm in diameter and up to 770*1500 mm in linear dimensions
Hydraulic press D2432
press force 160 t,
bed size 800*710 mm 1 31 200 31 200
motor power 7,5 kW
semi-automatic operation mode
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 1200 mm in diameter and up to 1200*1500 mm in linear dimensions
4-column hydraulic press GP4-160
press force 160 t,
bed size 1000*1500 mm 1 35 670 35 670
motor power 7,5 kW
semi-automatic operation mode
GROUP OF PRESSES 1: PRESSES OF INDUSTRIAL SERIES
Molding items up to 1700 mm in diameter and up to 1800*1600 mm in linear dimensions
4-column hydraulic press GP4-200
press force 200 t,
bed size 1000*2000 mm 1 42 000 42 000
motor power 15 kW
semi-automatic operation mode
GROUP OF PRESSES 2: PRESSES OF LIGHT DUTY SERIES (SIMPLIFIED DESIGN)
Molding items up to 970 mm in diameter and up to 970*1300 mm in linear dimensions
Hand-actuated hydraulic press PGU1-1300-100
Press bed (table) size 1300 х 1300 mm
Press force not higher than 100 t. motor power 11 kW
1 18 200 18 200
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Twin-table hand-actuated hydraulic press PGU2-1300-100
Press bed (table) size 1300 х 1300 mm (2 tables – 2 items molded simultaneously)
Press force not higher than 100 t. motor power 11 kW
1 27 300 27 300
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
Hand-actuated hydraulic press PGU1-1600-100
Press bed (table) size 1600 х 1300 mm
Press force not higher than 100 t. motor power 11 kW
1 25 660 25 660
Manual actuation
Lower plate movable
Hydraulic cylinders (4 pieces) taken from special vehicles
*hydraulic presses of PGU series are simplified design presses which have less operation efficiency and maintainability compared to the
industrial presses D24 and GP4 (further commentaries upon request)
Further at Customer’s choice – the list of press molds applicable with the indicated heating-and-melting units and presses
+ all the press molds from Option 4 and Option 5
(all the press molds can be customized)
Single-cavity press-mold
“Adapter cone – hatch 630 “
1 12 510
(external diameter at the bottom 755 mm, height 70 mm,
diameter at the top 775 mm, weight 13 kg)
32
Single-cavity press-mold “Sewage well ring 750”
2 13 550
(diameter 750 mm, height 200 mm, weight 24 kg)
Single-cavity press-mold
“Adapter cone ring 1000 mm -to connect sewage well with the
4 manhole cover “ 19 100
(external diameter at the bottom 1040 mm, height 210 mm,
diameter at the top 775 mm, weight 67,3 kg)
Single-cavity press-mold
“Adapter cone ring 1500 mm - to connect sewage well with the
7 manhole cover “ 26 660
(external diameter at the bottom 1540 mm, height 160 mm,
diameter at the top 1040 mm, weight 40,3 kg)
33
Price per unit, USD,
PRESS MOLDS FOR THE MANUFACTURE OF HEAVY DUTY ROAD PAVING SLABS VAT exclusive
(EXW price)
Total cost of the line (Supplier’s cost under the condition EXW (in accordance with INCOTERMS®-2010)):
- Equipment set excluding the cost of press moulds – from 117 460 USD VAT exclusive
- total cost shall be defined by adding the cost of press moulds and spare parts
Supply conditions: FCA – Russia, Udmurt Republic, Izhevsk, 110 Gagarina str. (in accordance with INCOTERMS®-2010)
(the above address is the Supplier’s warehouse address)
Extra costs under the condition FCA: 6000 USD (export clearance formalities, transport, marking, packing loading
expenses)
Manufacture date: up to 130 calendar days
Basic payment terms (T/T):
- 50% of the contract value is to be transferred in 15 calendar days after contract signing by the both parties,
- 50% of the contract value is to be transferred in 15 calendar days after the buyer’s receipt of a notification on the
readiness of the equipment for shipment
35
Payment through the Letter of Credit is accepted
Commissioning and start-up of the equipment at the Buyer’s facility: to be defined additionally (the cost will include
the costs of installation, adjustment, start-up, buyer’s personnel training and the cost of travelling and accommodation
for all the seller’s specialists sent for the assignment)
Options (additional equipment or alternative kinds of machines):
1) Natural sand (river or pit run sand) as the filler of the composite can be replaced by milled cullet so that waste
glass could be recycled together with waste plastics. To get the glass powder a glass crusher is used. IMS-600-22
(motor power 22 kW; production capacity 4700 kg/hour (bottle glass, sheet glass, lamp glass crushing)) - 18 350 USD
VAT exclusive
2) The offered crusher is a universal and multipurpose item, which means that various polymers can be processed
irrespectively of their weight-and-volume characteristics except for heavy-walled and bulky solid materials such as
plastic lumps, purgings, thick-wall pipes and moulded parts . In this case a shredder needs to be used, which we can also
supply in various executions.
3). The proposed extruder is a single-screw extruder which is normally used to process ordinary relatively clean plastic
waste with no specific properties (mainly PE, PP). To recycle highly contaminated, high moisture plastic waste or
polymer material with such physicochemical properties which obstruct the process of its melting, homogenization and
extrusion (such as mixed plastics, foiled plastics, woven plastics, plastic compositions containing glue, mixe of plastic
and rubber crumb, crushed glass, cellulose pulp, etc.), double-screw extruders are used, because their design fully
prevents from any vapor lock, blockage or sticking of raw material inside the processing chamber. The cost of double-
screw 1APN-2-300 is 26 500 USD VAT exclusive and 1APN-2-400 is 34 540 USD VAT exclusive.
3) 2 extruders are offered because for the production of heavy weight items one needs to get a large volume of
moulding mass which is easier to obtain operating 2 units simultaneously.
4) Conveyors of various types and sizes: belt, worm, drag-type, pneumatic.
5) Storage hoppers, big-bag dischargers, weighing-and-dosing platforms
2
Production department area: 230 - 250 m .
2
Stockhouse area: not more than 600 m (raw material and final products storage)
Production area power supply:
- machine line installed power capacity – from 131,5 kW
- department lightening – 20 kW
- extra department consumption – 20 kW
Equipment power design: all the units are designed in accordance with Russian power supply specifications – 3-phaze
current, 380V, 50Hz.
Water supply: must be provided
Ceiling: not lower than 6 m.
Respectfully yours
Individual entrepreneur Egor V. Kuligin
36