FRICK RWB II PLUS COMPRESSOR

Equipment that supplies spiral tunnels #1 and 2, drying tunnel and

chamber #4. It consists of the following major subsystems:

DEFINITIONS

Microprocessor control panel: The compressor is controlled by a

microprocessor control system. It continually monitors the condition and

operation of the compressor. It also directs instructions to several of the

compressor's subsystems. In addition to the keyboard integrated into

the microprocessor, there is an emergency stop button, which cuts off

power to all parts without going through the computer. It should never

be used unless it is a true emergency. The microprocessor allows semi-

automatic control of the compressor. For more information on

microprocessor configurations, read the Frick RWBII manual.

Compressor: The compressor uses asymmetrical profile helical joint

rotors to provide a continuous flow of refrigerant vapor and is designed

for high and low pressure applications.

Compressor lubrication system: Performs various functions:

 Provides lubrication to bearings and seals.

 Provides cushioning between the rotors, minimizing noise and

vibrations.

 Helps keep the compressor cool, preventing overheating.

 Supplies oil to the Slide Valve and Slide Stop.

life.

 Provides an oil seal between the rotors to prevent contact and

gas passage.

Compressor Hydraulics: The compressor hydraulics move the slide

valve to load and unload the compressor. Also move the Slide Stop to

increase or decrease the compressor ratio.

SPECIFICATIONS

 Compressor Motor

 Type: squirrel cage

 Manufacturer: RAM

 Model: 6313 C 3

 Serial: 7002335-01-YX

 Power: 150KW

 Full load current: 348/174A AC

 Speed: 3,540 RPM

 Insulation class: F

 Service Factor: 1.15

 Number of phases: 3

 Frequency: 60Hz

 Maximum temperature: 40°C

 Voltage: 230/460V
 Compressor Block

 Type: screw

 Brand: Frick

 Model: RWB II 76E

 Series: TDSH 163L 1827B

 Year: 1995

 Power: 200 HP

 Refrigerant: ammonia

 Rated operating speed: 4,500 RPM

 Operating temperature:80°C

 No. Compression stages: 1

 Discharge pressure: 190 PSI

 Intake pressure: -5 PSI

 Rotation direction: clockwise

 Maximum operating temperature 90°

 Compressor Computer

 Brand: Frick

 Model: RWB II PLUS

 Series: AF-262187

 Type: Micro processor

 Voltage: 230V

 Electric Motor Oil Pump

 Brand: FRANKLIN-ELECTRIC
  Power: 3.5 HP

 Full load current: 1.4A AC

 Secondary Current: 2.8A AC

 Voltage: 415.46/208.23V

 Speed: 1,725 RPM

 No. Of Phases: 3

 Frequency: 60 Hz.

MAINTENANCE ROUTINES

Daily control

 Hourmeter.

 Suction pressure.

 Discharge pressure (high).

 Oil pressure.

 Oil filter differential.

 Slide Valve capacity.

 Volume Ratio.

 Suction temperature.

 Discharge temperature.

 Oil temperature.

 Oil separator temperature.

 Oil level.

 Motor amperage.

 Engine load percentage.

 Change oil filters.

 Analyze oil (5,000 hours after oil change).

 Clean oil filters.

 Clean liquid filters.

 Check and clean suction screen.

 Check alignment.

 Check coupling.

 Confirm pressure and temperature calibration.

Every 15,000 hours

 Vibration analysis.

Every 30,000 hours

 Oil change.

 Change coalescers.

 Replace seal.

 Inspect compress.

FRICK RXF COMPRESSOR - 39

Equipment that supplies spiral tunnels #1 and 2, drying tunnel and

chamber #4. It consists of the following major subsystems:

DEFINITIONS
Microprocessor control panel: The compressor is controlled by a

microprocessor control system. It continually monitors the condition and

operation of the compressor. It also directs instructions to several of the

compressor's subsystems. In addition to the keyboard integrated into

the microprocessor, there is an emergency stop button, which cuts off

power to all parts without going through the computer. It should never

be used unless it is a true emergency. The microprocessor allows semi-

automatic control of the compressor. For more information on

microprocessor configurations, read the Frick RXF manual.

Compressor: The compressor uses asymmetrical profile helical joint

rotors to provide a continuous flow of refrigerant vapor and is designed

for high and low pressure applications.

Compressor lubrication system: Performs various functions:

 Lubricates the rotor contact area, letting the male rotor carry

the female in a cushioning film of oil.

 It serves to remove heat from gas compression, keeping

discharge temperatures low and minimizing oil or coolant

failure.

 Fills the gas leak passages between or around the rotors with

oil, greatly reducing gas leaks.

 Provides oil pressure to develop balance load on balance

pistons to reduce bearing load and increase bearing life.

oil pressure from internally drilled passages in the compressor housing

to selectively load and unload the compressor by applying this pressure

to the hydraulic piston of the movable slide valve. It also uses oil

pressure to actuate a hydraulic piston that moves the Slide Stop,

Volumizer II. This allows the compressor ratio to be adjusted while the

compressor is running.

SPECIFICATIONS

 compressor motor

 Type: Squirrel Cage

 Manufacturer: RAM

 Model: 3CB-22236-SK

 Serial: 7003288-DC

 Power: 75HP

 Secondary Power: 100 HP

 Full load current: 116A AC

 Secondary current: 232A AC

 Speed: 2,950 RPM

 Secondary Speed: 3,545 RPM

 Number of phases: 3

 Frequency: 60Hz

 Voltage: 460/230V AC

 Compressor block
  Type: screw

 Brand: Frick

 Model: XJF-120 L074-7FF

 Year: 1996

 Power: 100 HP

 Refrigerant: Ammonia

 Rated operating speed: 3,600 RPM

 Operating temperature: 90°C

 No. Compression stages: 1

 Discharge Pressure: 175 PSI

 Intake pressure: -9 PSI

 Rotation direction: clockwise

 Maximum operating temperature: 100°C

 Compressor computer

 Brand: Frick

 Model: Quantum-4

 Series: BC-307345

 Type: Micro processor

 Voltage: 230V

MAINTENANCE ROUTINES

Daily control

 Hourmeter.

 Suction pressure.
 Discharge pressure (high).

 Oil pressure.

 Oil filter differential

 Slide Valve capacity.

 Volume Ratio.

 Suction temperature.

 Discharge temperature.

 Oil temperature.

 Oil separator temperature.

 Oil level.

 Motor amperage.

Every 10,000 hours

 Change oil filters.

 Analyze oil (5,000 hours after oil change).

 Clean oil filters.

 Clean liquid filters.

 Check and clean suction screen.

Every 15,000 hours

 Vibration analysis.

Every 25,000 hours

 Replace seal.

 Inspect compress.
Every 30,000 hours

 Change coalescers.

 Oil change.

MYCOM COMPRESSORS #4-5

Equipment that supplies spiral tunnels #1 and 2, drying tunnel and

chamber #4.

SPECIFICATIONS

Mycom #4

 compressor motor

 Type: squirrel cage

 Brand: RAM

 Model: 6313C3

 Serial: 7002230-01XX-12

 Power: 150 HP

 Full load current: 174A AC

 Speed: 3,540 RPM

 Service factor 1.15

 Number of phases: 3

 Frequency: 60 Hz.

 Maximum temperature: 40°C

 Voltage: 460V AC
 Compressor block

 Type: screw

 Brand: Mycom

 Model: 160VLD

 Serial No.: 1615182

 Year: 1995

 Power: 150 HP

 Refrigerant: Ammonia

 Rated operating speed: 3,600 RPM

 Operating temperature: 80°C

 No. Compression stages: 1

 Discharge pressure: 190 PSI

 Intake pressure: 5 PSI

 Rotation direction: counterclockwise

 Maximum operating temperature: 90°

 Compressor computer

 Brand: Mycom

 Model: MYPRO-MV

 Series: L5JV1328

 Type: Micro processor

 Voltage: 120V AC

 electric motor oil pump

 Type: Squirrel Cage

 Model: M3611T

 Series: F395

 Power: 3 HP

 Full load current: 4.1A AC

 Secondary Current: 8.2A AC

 Voltage: 230/460V AC

 Speed: 1,725 RPM

 No Phases: 3

 Frequency: 60Hz

 Frame: 182T

 Part No: 35L.100Y.334

Mycom #5

 compressor motor

 Type: Squirrel Cage

 Brand: Lincoln

 Model: 405TS

 Series: U3970506897

 Power: 150 HP

 Full load current: 176 A AC

 Insulation type: F

 Speed: 3,530 RPM

 Service factor 1.15

 Number of phases: 3
  Frequency: 60Hz

 Maximum temperature: 40°C

 Voltage: 460V AC

 Compressor block

 Type: screw

 Brand: Mycom

 Model: 160 VLD-SU

 Serial No.: 1615397

 Year: 1997

 Power: 150HP

 Refrigerant: ammonia

 Rated operating speed: 3650RPM

 Operating temperature: 80°C

 No. Compression stages: 1

 Discharge pressure: 190 PSI

 Intake pressure: 5 PSI

 Rotation direction: counterclockwise

 Maximum operating temperature: 90°

 Compressor computer

 Brand: Mycom

 Model: MYPRO-MV

 Series: S7GV1748SU-956

 Type: Micro processor

 electric motor oil pump

 Type: Squirrel Cage

 Brand: Toshiba

 Model: B0034.FLC2.AM02

 Serial: 97402577

 Power: 3HP

 Full load current: 4.2A AC

 Secondary Current: 8.4A AC

 Voltage: 230/460V AC

 Speed: 1,730 RPM

 No Phases: 3

 Frequency: 60Hz

 Frame: FCKL1

 Engine type: IK