Roadmap and

roadmap
processes
Velázquez Bueno José Luis
Jimenez Gomez Enrique
Nava Jaramillo Oscar Eduardo
Generalized notions about process sheets:
purpose and use.
► Manufacturing process planning is an activity that must be carried out through
the manufacturing team. This work team must be made up of drawing experts
and personnel who understand the manufacturing processes that can be carried
out within the plant.

► Teamwork produces three production management tools known as:

► Process sheet
► Roadmap
► Operations Sheet
These tools are essential to guarantee efficient and economic production. These
tools must be dynamic, that is, changing every time an improvement can be
implemented.
It is important that the design group relies on the manufacturing group to know the
materials and production process. So that the designer responds to a planned need
for demand and makes it compatible with the materials and resources of the plant.
 The selected material determines the manufacturing processes to be used. It is clear
that if a designer intends to design metal parts in a plastic injection environment,
there will be a greater conflict.
• According to Groover a typical processing sequence to manufacture a separate part
consists of:
1. A basic process
One or more secondary processes
2. Operations to improve physical properties.
Finishing operations
3.
The basic process establishes the initial geometric configuration. Child processes
4. partially modify this configuration. The operations to improve the physical properties
provide an adjustment to better adapt to the application that will be given and the
finishing operations will allow adherence to the proposed tolerances and roughness in
addition to determining possible coatings.
An example is a gearbox shaft, where the basic operation is a turning that generates
the main geometry. The secondary operation would be the carving of the keyways.

► The activities described above are reflected in the process sheet, which is a
format in which the manufacturing details of a component are specified. It
is derived from the technical drawing and allows the processing sequence
of a part to be recorded to obtain a final product.
It is subsequently
subjected to a
quenching and tempering heat treatment to increase the hardness of the material and
finally a grinding process to achieve the final dimensions and finishes.
A , Machine TO
Sequence Preparation
Operation
time Operation time

1 Slicer s 3 5 0.30
Cut to length
2 Cutter • 3 8 0,50
Cut corners
45'
3 Drill 15 10
Drill both
holes
tilt 90'
4 Beam 10 0,25
 The process sheet may contain:
Part name
Material
Details of the technical drawing for manufacturing
Manufacturing phases
Machining operations
Tools
Machines to use
Control elements
► The following figure shows a process sheet for the manufacture of a Pillow
Block base made of ANSI 4140 steel, whose information will be the basis for the
► person responsible for the manufacturing.

►
 PROCESS SHEET
No. part A2238 Part Name: Bearing Base Material: AISI 41405 steel
Bearing
Number of pieces: 9
PHAS DRAWING DETAIL No. Machine Tool Control
E Operation Operation Description
10 SEE DRAWING SR-1012 11 Ci indrado Turnstile DCLNR/L1616HO9 Vernier

12 Careful DCLNR/L1616HO9

13 Boring SD103-14/15.99-98-0750 R5

14 Ci indrado interior A08K-SCLCR06

15 Back side facing DCLNR/L1616HO9

2 SEE DRAWING SR-1012 21 Machine Mounting Drill press NA NA

3 SEE DRAWING SR-1012 31 Boring Drill press SD 10-4.0-17-6 R1 Vernier

4 3/16 UNF thread 4-1 Threading Vice M5 tapping Vernier

 1.3 Generalized notions about roadmaps: purpose and use.

► The concepts seen in the previous topic must be reflected in the route sheets, which describe the machines
and processes to which the initial material will be subjected.
How to work with route sheets
► Routings are used to plan production work. It is advisable to carry out global or partial planning of activities
using these tools, if what is planned:
► It consists of work that must be performed routinely and for which the use of the same machines and the same
tools is always required.
► It contains constant and unique parameters in each activity.
Before routings can be used for planning, they must have been previously created in the system by the planner
and must describe recurring operations in detail.
► It is required to manufacture an axle for a lathe gearbox, with specific dimensions according to a technical
drawing from an AISI 4140 steel bar and with part number S2110-034. From this data the manufacturing
sequence is determined:
1. Turning of the piece with oversizes. A first manufacturing drawing is generated with the appropriate
dimensions for turning, considering that the piece will suffer deformations with thermal treatments.
2. Milling of keyways for assembly of the gears.
3. Tempered to raise the hardness of the material to HRC55 hardness
4. Tempered to eliminate stresses.
5. Grinded to achieve the dimensions established in the technical drawing.
6. Quality control according to sampling. The machines and equipment to be used
are:
• Mechanical saw with code SM1 .
• TM1 lathe.
• FR2 milling machine.
• HI1 tempering homo.
• HI3 tempering furnace.
• RC1 Circular Grinding Machine.
• Measuring instruments ( Micrometer )
MC
The sections of the plant where the equipment is located are:
• Machining: in this section you will find mechanical saws, lathes, milling machines and grinding
machines.
• Furnaces: Where the quenching and tempering furnaces are located.
• Quality control: Where the instrumentation is located and tests are done.

PLANT DESIGN Layouts by process

(Workshop) Similar equipment is provided by
department
► In this type of management tools, the number of pieces to be worked on is also specified, along with
observations that determine the characteristics of the product in each operation. Likewise, the time that
the piece will be in each station is specified to detect bottlenecks and make decisions that increase the
efficiency of the production process.

► Below is an example of a route sheet for the manufacture of an axis of each speed for a lathe, aiming for
a manufacturing goal of 145 pieces per day.
 C AC V 5A ROADMAP No. part number: 52110-034

CASE SHAFT CE SPEEDS PARATORNO Set to which cue belongs:

CV-034

Quantity: 145 peas per company Material: Steel A SI 4140

No. of Description Machine D code Section Time observations

operation of IE team of of
Machine operation process

1 Court : on Mechanical SM1 Machining 1 min per

saw bar of saw piece

Turning ce ac u
2 Topic 1 TW1 Machining 12 min per
erd oad bushing With extra thickness
piece
of 1mm in diameters
manufacturing

Milling Milling 4 min per piece

3 EC 2 FR2 Machining
keyway machine

4 Tempered induction of HI2 Ovens Submerged in

5 hrs per piece
oven oil in groups of 20

5 Tempered Homo of HI3 Ovens In groups of

5 hrs per piece
induction
Date: Date:
Authorized:

Rea izo:
Figure 1.3.6. Roadmap of a CNC machining process.
► The routing sheet is a document that specifies the operations necessary for the
manufacturing of a part or a series of them that follow the same process. The

Roadmaps
operations will be placed in the sequence in which they will be performed. The route
sheet accompanies the material from one operation to another.

► It indicates:
❖ Manufacturing order number
Quantity to produce
Operation number that corresponds to each of the operations
Description of the corresponding operation
Machine or workplace in which the operation is performed
Tool needed and the standard time needed to perform the operation
 TO
Mecendzedos Mendla, t L
RUJA BLADE Sheet _________/_________

Denomination NOT Flat Position

Order Customer Order Amount

Name of the set Date

MAQ. C.T.
PHASE OPERATION DESCRIPTION T. Prep. T. Exec. T. Op.

TOTAL
OBSERVATIONS:
Vo
 ROADMAP
Company: Chromed Name of the part : Pin Produced by: Eng. Kelly H ravaged
industrial Eng. Natal and García
Goal
Product: chrome rim Date: February 11 , 2011
No. from the part :

No. Operation Operation Machine type Tool preparation Department Preparation time in Operating time in min Material or parts
Description min Description

001 Polish Stationary polisher Connect the polisher Production 2 10 8 in. emery covered
and prepare the departament date disc
necessary grinding
disc

002 Degrease electrolytic tank None Production 2 4

2m long x60 cm wide
department x90 deep ode

003 Rinse Fiberglass cube None Production 0 1

2m long x60 cm wide
department
x90 cm deep

004 Copper cube Turn on electrical Production 0 10 2m long x60 cm wide

plastic electrolytic cubes departament x90 cm deep

003 Rinse Fiberglass cube None □ production 0 1 2m long x60 cm wide

apartment x90 cm deep

005 Neutralize cube None Production 0 1

2m long x60 cm wide
electrolytic departament x90 cm deep

006 Nickel cube Turn on electrolytic Production 0 35 2m long x60 cm wide

electrolytic tank departament x90 cm
inn
003 Rinse Cube in fiberglass Production 0 1 2m long x60 cm wide
departament x90 cm deep

007 Cro m ar cube Enrendar cube Production 1 3 2m long x60 cm wide

electrolytic electro rol it i ce department x90 cm deep

003 Rinse Fiberglass cube None Production 0 1 2m long x60 cm wide

department x90 cm deep