Title Page 2

Design basis

1. Mesh is supported by perforated plate, hence the internal/external

pressure loads will be taken by perforated plate.
2. Perforated plate is designed for collapsible pressure of 1 kg/cm²
from internal side, as per ASME Sec VIII Div 1 with Ligament efficiency
in lieu of joint efficiency.
3. Perforated plate is designed for differential pressure of 1 kg/cm²
from both sides (internal & external) as per ASME Sec VIII Div 1,
with Ligament efficiency in lieu of joint efficiency.
4. Stiffeners are provided on outer side of perforated plate as
per ASME requirements and our standard practice for guiding and
smooth operation.
5. Ligament efficiency calculation is as under:
Ligament efficiency: (based on ASME Sec VIII Div 1, UG-53, [Link]-53.5)
Diagonal pitch of holes p' = 1.50 cm
Longitudinal pitch p1 = 2.59 cm
Diameter of hole d = 1.0 cm
Diagonal efficiency UG-53, [Link]-53.5 (note-b) LD= J+0.25-(1-0.01LE)v(0.75+J)
0.00375 + 0.005J
= 33.73
Longitudinal efficiency UG-53, [Link]-53.5 (note-d) LL = [(p1 - d) / p1] 100
= 61.5
Ligament efficiency UG-53 (note-e),lower of (LD,LL) LE = 33.73 %

Note:
PV Elite performs all calculations internally in U.S. Customary Units
to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. Finalized results are converted to the user set of
selected units using conversion constants with adequate significant digits.
PV Elite 2018 SP1 Licensee: SPLM user 3
FileName : 3_150_T
Shell Analysis : INT/EXT Item: 1 5:33p Dec 17,2022

Input Echo, Component 1, Description: INT/EXT

Design Internal Pressure P 1.00 kgf/cm^2

Temperature for Internal Pressure 240.00 C
User Entered Minimum Design Metal Temperature -17.00 C
Design External Pressure PEXT 1.00 kgf/cm^2
Temperature for External Pressure 240.00 C
External Pressure Chart Name HA-4

Include Hydrostatic Head Components NO

Material Specification SA-240 316L

Material UNS Number S31603
Material Form used Plate
Allowable Stress At Temperature S 1063.35 kgf/cm^2
Allowable Stress At Ambient SA 1174.13 kgf/cm^2
Yield Stress At Temperature Sy 1180.91 kgf/cm^2
Joint efficiency for Shell Joint E 0.19

Design Length of Section L 64.000 mm

Length of Cylinder for Volume Calcs. CYLLEN 194.000 mm
Outside Diameter of Cylindrical Shell D 66.000 mm
Minimum Thickness of Pipe or Plate T 1.2000 mm
Nominal Thickness of Pipe or Plate Tnom 1.2000 mm

Shell/Head Int. Corrosion Allowance CA 0.0000 mm

Stiffening Ring Material Specification SA-240 316L

Stiffening Ring Material UNS Number S31603
External Pressure Chart Name for Ring HA-4
Size of Fillet Weld Leg Ring to Shell 5.000 mm
Width of Reinforcing Ring WRING 5.0000 mm
Thickness of Reinforcing Ring TRING 5.0000 mm
Ring Weld Attachment Style INTERMITTENT
Location of Reinforcing Ring EXTERNAL

Skip UG-16(b) Min. thickness calculation YES

Type of Element: Cylindrical Shell

Internal pressure results, Shell Number 1, Desc.: INT/EXT

ASME Code, Section VIII, Division 1, 2017

Thickness Due to Internal Pressure (Tr):

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*(66.0000/2-0.000)/(1063.35*.19+0.4*1.00)
= 0.1635 + 0.0000 = 0.1635 mm

Max. All. Working Pressure at Given Thickness (MAWP):

= (S*E*(T-CA-CAE)) / ((D/2-CAE)-0.4*(T-CA-CAE)) per Appendix 1-1 (a)(1)
= (1063.35*.19*(1.2000))/(66.0000/2-0.000-0.4*1.2000)
= 7.43 kgf/cm^2

Maximum Allowable Pressure, New and Cold (MAPNC):

= (SA*E*T) / (D/2-0.4*T) per Appendix 1-1 (a)(1)
= (1174.13*.19*1.2000)/(66.0000/2-0.4*1.2000)
= 8.21 kgf/cm^2

Actual stress at given pressure and thickness (Sact):

= (P*((D/2-CAE)-0.4*(T-CA-CAE))) / (E*(T-CA-CAE))
= (1.00*(((66.0000/2-0.000)-0.4*(1.2000)))/(.19*(1.2000))
= 143.08 kgf/cm^2
PV Elite 2018 SP1 Licensee: SPLM user 4
FileName : 3_150_T
Shell Analysis : INT/EXT Item: 1 5:33p Dec 17,2022

SUMMARY OF INTERNAL PRESSURE RESULTS:

Required Thickness plus Corrosion Allowance, Trca 0.1635 mm
Actual Thickness as Given in Input 1.2000 mm
Maximum Allowable Working Pressure MAWP 7.432 kgf/cm^2
Maximum Allowable Pressure, NC MAPNC 8.206 kgf/cm^2
Design Pressure as Given in Input P 1.000 kgf/cm^2

Conclusion:
Required thickness is less than provided hence OK.
Maximum Allowable Working Pressure is greater than actual, hence OK.

External Pressure Results, Shell Number 1, Desc.: INT/EXT

ASME Code, Section VIII, Division 1, 2017

External Pressure Chart HA-4 at 240.00 C

Elastic Modulus for Material 1813382.88 kgf/cm^2

Results for Max. Allowable External Pressure (Emawp):

Corroded Thickness of Shell TCA 1.2000 mm
Outside Diameter of Shell ODCA 66.000 mm
Design Length of Cylinder or Cone SLEN 64.000 mm
Diameter / Thickness Ratio (D/T) 55.0000
Length / Diameter Ratio LD 0.9697
Geometry Factor, A f(DT,LD) A 0.0035061
Materials Factor, B, f(A, Chart) B 537.0779 kgf/cm^2
Maximum Allowable Working Pressure 13.02 kgf/cm^2
EMAWP = (4*B)/(3*(D/T)) = ( 4 *537.0779 )/( 3 *55.0000 ) = 13.0201

Results for Reqd Thickness for Ext. Pressure (Tca):

Corroded Thickness of Shell TCA 0.2143 mm
Outside Diameter of Shell ODCA 66.000 mm
Design Length of Cylinder or Cone SLEN 64.000 mm
Diameter / Thickness Ratio (D/T) 307.9848
Length / Diameter Ratio LD 0.9697
Geometry Factor, A f(DT,LD) A 0.0002548
Materials Factor, B, f(A, Chart) B 230.9998 kgf/cm^2
Maximum Allowable Working Pressure 1.00 kgf/cm^2
EMAWP = (4*B)/(3*(D/T)) = ( 4 *230.9998 )/( 3 *307.9848 ) = 1.0000

Results for Maximum Length Calculation: No Conversion

Corroded Thickness of Shell TCA 1.2000 mm
Outside Diameter of Shell ODCA 66.000 mm
Design Length of Cylinder or Cone SLEN 0.124E+28 mm
Diameter / Thickness Ratio (D/T) 55.0000
Length / Diameter Ratio LD 50.0000
Geometry Factor, A f(DT,LD) A 0.0003636
Materials Factor, B, f(A, Chart) B 329.7060 kgf/cm^2
Maximum Allowable Working Pressure 7.99 kgf/cm^2
EMAWP = (4*B)/(3*(D/T)) = ( 4 *329.7060 )/( 3 *55.0000 ) = 7.9929

Effective Length of Shell 9.79 mm

Area (cm^2 ) Distance (mm ) Area*Dist
Shell: 0.117 0.6000 0.070
Ring : 0.250 3.7000 0.925
Total: 0.367 0.995

Centroid of Ring plus Shell = 2.709 mm

Inertia Distance A*Dist^2
Shell: 0.000 2.1090 0.523
Ring : 0.005 -0.9910 0.246
Total: 0.005 0.768
Available Moment of Inertia, Ring plus Shell 0.013 cm**4

Required Stress in Ring plus Shell BREQ 31.12 kgf/cm^2

Required Strain in Ring plus Shell AREQ 0.0000343
PV Elite 2018 SP1 Licensee: SPLM user 5
FileName : 3_150_T
Shell Analysis : INT/EXT Item: 1 5:33p Dec 17,2022

Required Moment of Inertia, Ring plus Shell

= ( OD^2 * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (66.0000^2*64.0000*(1.2000+.2500/64.0000)*.0000343)/10.9
= 0.0001 cm**4

Results for Stiffening Ring Weld Calculations per UG-30

Radial Pressure Load Pext*Slen 0.64 kgf/mm
The Radial Shear Load V 0.42 kgf
The First Moment of the Area ( Ring + Shell ) Q 24.77 mm ^3
Weld Shear Flow due to Rad. Shear Load VQ/I 0.08 kgf/mm
The Weld Allowable Stress 0.55*S 584.84 kgf/cm^2
Minimum Weld Leg Size Min(.25,TCA,Tring) Wldmin 1.20 mm
Maximum Space between Welds 8*TCA 50.80 mm
The Weld Allowable Load WLeg*.55*S 29.24 kgf/mm
The Combined Weld Load SRSS of VQ/I and Pext*Slen 0.65 kgf/mm

Summary of External Pressure Results:

Allowable Pressure at Corroded thickness 13.02 kgf/cm^2
Required Pressure as entered by User 1.00 kgf/cm^2
Required Thickness including Corrosion all. 0.2143 mm
Actual Thickness as entered by User 1.2000 mm
Maximum Length for Thickness and Pressure 0.1235E+28 mm
Actual Length as entered by User 64.00 mm
Required Inertia, Ring + Shell 0.000 cm**4
Available Inertia, Ring + Shell 0.013 cm**4

Conclusion:
Based on above results thickness required is 0.2143 mm With ligament efficiency
effect of 0.1894 thickness required comes to 1.13 mm.
Provided thickness is greater than required thickness, hence OK

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