Configuration Manual 08/2008

SINAMICS S120 1PH4 Induction Motors

1PH4 induction motors

SINAMICS S120

sinamics
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 Preface

Description of the motors 1

Configuring 2
SINAMICS S120 Mechanical properties of the
motors 3
Technical data and
1PH4 Induction Motors characteristics 4

Motor components 5
Configuration Manual
Connection methods 6
Information on the
application of motors 7

Appendix A

(APH4S), 08/2008
6SN1197-0AD64-0BP1
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG Ordernumber: 6SN1197-0AD64-0BP1 Copyright © Siemens AG 2008.

Industry Sector Ⓟ 09/2008 Technical data subject to change
Postfach 48 48
90026 NÜRNBERG
GERMANY
Preface

Information on the documentation

You will find an overview of the documentation, which is updated on a monthly basis, in the
available languages in the Internet under: [Link]
Follow menu items "Support" → "Technical Documentation" → "Ordering Documentation" →
"Printed Documentation".
The Internet version of DOConCD (DOConWEB) is available at:
[Link]
Information on the range of training courses and FAQs (frequently asked questions) are
available on the Internet under:
[Link] under the menu item "Support"

Target group
Planners and project engineers

Benefits
The Configuration Manual supports you when selecting motors, calculating the drive
components, selecting the required accessories as well as when selecting line and motor-
side power options.

Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied. Other functions not described in this
documentation might be able to be executed in the drive system. This does not, however,
represent an obligation to supply such functions with a new control or when servicing.
Extensions or changes made by the machine manufacturer are documented by the machine
manufacturer.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.

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Preface

Technical Support
If you have any technical questions, please contact our hotline:

Europe / Africa Asia / Australia America

Phone +49 (0) 180 5050 – 222 +86 1064 719 990 +1 423 262 2522
Fax +49 (0) 180 5050 – 223 +86 1064 747 474 +1 423 262 2289
Internet [Link]
E-mail [Link]

Note
For technical support telephone numbers for different countries, go to:
[Link]
Calls are subject to charge (e.g. € 0.14/min from fixed lines within Germany). Tariffs of other
telephone providers may differ.

Questions about this documentation

If you have any questions (suggestions, corrections) regarding this documentation, please
fax or e-mail us at:

Fax +49 (0) 9131 / 98-2176

E-mail E-mail to: [Link]@[Link]
A fax form is available in the appendix of this document.

Internet address for SINAMICS

[Link]

EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained:
● in the Internet:
[Link]
under the Product Order No. 15257461 or
● at the relevant regional office of the A&D MC Group of Siemens AG.
The EC Declaration of Conformity for the EMC Directive can be found/obtained
● in the Internet:
[Link]
under the Product Order No. 22383669 or
● at the relevant regional office of the A&D MC Group of Siemens AG.

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6 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Preface

Disposal
Motors must be disposed of carefully taking into account domestic and local regulations in
the normal recycling process or by returning to the manufacturer.
The following must be taken into account when disposing of the motor:
● Oil according to the regulations for disposing of old oil (e.g. gear oil when a gearbox is
mounted)
● Not mixed with solvents, cold cleaning agents of remains of paint
● Components that are to be recycled should be separated according to:
– Electronics waste (e.g. sensor electronics, sensor modules)
– Iron to be recycled
– Aluminum
– Non-ferrous metal (gearwheels, motor windings)

Danger and warning information

DANGER
Commissioning is absolutely prohibited until it has been completely ensured that the
machine, in which the components described here are to be installed, is in full compliance
with the provisions of the EC Machinery Directive.
Only appropriately qualified personnel may commission the SINAMICS units and the
motors.
This personnel must carefully observe the technical customer documentation associated
with this product and be familiar with and carefully observe the danger and warning
information.
Operational electrical equipment and motors have parts and components which are at
hazardous voltage levels.
When the machine or system is operated, hazardous axis movements can occur.
All of the work carried out on the electrical machine or system must be carried out with it in
a no-voltage condition.
In combination with the drive system, the motors are generally approved for operation on
TN and TT systems with grounded neutral and on IT systems.
In operation on IT systems, the occurrence of a first fault between an active part and
ground must be signaled by a monitoring device. In accordance with IEC 60364-4-41 it is
recommended that the first fault should be eliminated as quickly as practically possible.
In systems with a grounded external conductor, an isolating transformer with grounded
neutral (secondary side) must be connected between the supply and the drive system to
protect the motor insulation from excessive stress. The majority of TT systems have a
grounded external conductor, so in this case an isolating transformer must be used.

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Preface

WARNING
The successful and safe operation of this equipment and motors is dependent on
professional transport, storage, installation and mounting as well as careful operator
control, service and maintenance.
For special versions of the drive units and motors, information and data in the catalogs and
quotations additionally apply.
In addition to the danger and warning information/instructions in the technical customer
documentation supplied, the applicable domestic, local and plant-specific regulations and
requirements must be carefully taken into account.

CAUTION
The motors can have surface temperatures of over +100 °C.
This is the reason that temperature-sensitive components, e.g. cables or electronic
components may neither be in contact nor be attached to the motor.
When connecting up cables, please observe that they
– are not damaged
– are not subject to tensile stress
– cannot be touched by rotating components.

CAUTION
Motors should be connected up according to the operating instructions provided. They must
not be connected directly to the three-phase supply because this will damage them.
SINAMICS units with motors are voltage-tested as part of routine testing. It is not
permissible to perform an additional high-voltage test on the motor; such a test can destroy
electronic components such as the temperature sensor or encoder.

CAUTION
The DRIVE-CLiQ interface contains motor and encoder-specific data as well as an
electronic rating plate. This is the reason that this Sensor Module may only be operated on
the original motor - and may not be mounted onto other motors or replaced by a Sensor
Module from other motors.
The DRIVE-CLiQ interface has direct contact to components that can be
damaged/destroyed by electrostatic discharge (ESDS). Neither hands nor tools that could
be electrostatically charged should come into contact with the connections.

Note
When operational and in dry operating rooms, SINAMICS units with motors fulfill the Low-
Voltage Directive.
In the configurations specified in the associated EC Declaration of Conformity, SINAMICS
units with motors fulfill the EMC Directive.

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 Preface

ESDS instructions and electromagnetic fields

CAUTION
An electrostatic-sensitive device (ESDS) is an individual component, integrated circuit, or
module that can be damaged by electrostatic fields or discharges.
ESDS regulations for handling boards and equipment:
When handling components that can be destroyed by electrostatic discharge, it must be
ensured that personnel, the workstation and packaging are well grounded!
Personnel in ESD zones with conductive floors may only touch electronic components if
they are
– grounded through an ESDS bracelet and
– wearing ESDS shoes or ESDS shoe grounding strips.
Electronic boards may only be touched when absolutely necessary.
Electronic boards may not be brought into contact with plastics and articles of clothing
manufactured from man-made fibers.
Electronic boards may only be placed on conductive surfaces (table with ESDS surface,
conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).
Electronic boards may not be brought close to data terminals, monitors or television sets.
Minimum clearance to screens > 10 cm).
Measurements may only be carried-out on electronic boards and modules if
– the measuring instrument is grounded (e.g. via a protective conductor) or
– before making measurements with a potential-free measuring device, the measuring
head is briefly discharged (e.g. by touching an unpainted blank piece of metal on the
control cabinet).

Information regarding third-party products

NOTICE
This document contains recommendations relating to third-party products. This involves
third-party products whose fundamental suitability is familiar to us. It goes without saying
that equivalent products from other manufacturers may be used. Our recommendations are
to be seen as helpful information, not as requirements or regulations. We cannot accept
any liability for the quality and properties/features of third-party products.

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Preface

Residual risks of power drive systems

When carrying out a risk assessment of the machine in accordance with the EU Machinery
Directive, the machine manufacturer must consider the following residual risks associated
with the control and drive components of a power drive system (PDS).
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions not within the scope of the specification
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by,
for example:
– Component malfunctions
– Software errors
– Operating and/or ambient conditions not within the scope of the specification
– External influences / damage
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operating and/or ambient conditions not within the scope of the specification
– Condensation / conductive contamination
– External influences / damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too
close.
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly.
For more information about residual risks of the power drive system components, see the
relevant chapters in the technical user documentation.

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Table of contents

Preface ...................................................................................................................................................... 5
1 Description of the motors......................................................................................................................... 13
1.1 Properties.....................................................................................................................................13
1.2 Technical features........................................................................................................................15
1.3 Specifications ...............................................................................................................................17
1.4 Selection and ordering data .........................................................................................................18
1.4.1 Selection and ordering data for production machines .................................................................18
1.4.2 Selection and ordering data for machine tools ............................................................................24
1.5 Rating plate (type plate)...............................................................................................................26
2 Configuring .............................................................................................................................................. 29
2.1 Configuring software ....................................................................................................................29
2.1.1 SIZER engineering tool................................................................................................................29
2.1.2 STARTER drive/commissioning software....................................................................................31
2.1.3 SinuCom commissioning tool.......................................................................................................31
2.2 Configuring procedure .................................................................................................................32
2.3 Selecting and dimensioning induction motors .............................................................................33
2.3.1 Clarification of the type of drive....................................................................................................33
2.3.2 Defining the supplementary conditions and integration into an automation system....................33
2.3.3 Selecting induction motors...........................................................................................................34
2.3.4 Motor operates continuously........................................................................................................34
2.3.5 Motor operates with a periodic duty cycle....................................................................................35
2.3.6 A high field weakening range is required.....................................................................................37
3 Mechanical properties of the motors ........................................................................................................ 39
3.1 Cooling .........................................................................................................................................39
3.2 Degree of protection ....................................................................................................................43
3.3 Bearing design and service life ....................................................................................................43
3.4 Radial force (transverse force).....................................................................................................46
3.5 Axial force ....................................................................................................................................56
3.6 Shaft end and balancing ..............................................................................................................57
3.7 Smooth running, concentricity and axial eccentricity ...................................................................58
3.8 Vibration severity grade ...............................................................................................................59
3.9 Paint finish....................................................................................................................................59
4 Technical data and characteristics........................................................................................................... 61
4.1 Mode of operation and characteristics.........................................................................................61
4.2 Offset of the voltage limit characteristic .......................................................................................63
4.3 P/n and M/n characteristics..........................................................................................................64

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Table of contents

4.3.1 Characteristics for production machines..................................................................................... 65

4.3.2 Characteristics for machine tools................................................................................................ 74
4.4 Dimension sheets........................................................................................................................ 84
5 Motor components ................................................................................................................................... 89
5.1 Thermal motor protection ............................................................................................................ 89
5.2 Encoder ....................................................................................................................................... 91
5.2.1 Encoder connection for motors with DRIVE-CLiQ ...................................................................... 92
5.2.2 Encoder connection for motors without DRIVE-CLiQ ................................................................. 92
5.2.3 Incremental encoder HTL............................................................................................................ 93
5.2.4 Incremental encoder sin/cos 1Vpp.............................................................................................. 95
5.2.5 Absolute encoder (EnDat)........................................................................................................... 97
5.3 Holding brake .............................................................................................................................. 99
5.4 Gear .......................................................................................................................................... 102
5.4.1 Gearbox design......................................................................................................................... 104
5.4.2 Specifications ............................................................................................................................ 105
5.4.3 Electrical connection ................................................................................................................. 106
5.4.4 Gearbox stage selection ........................................................................................................... 107
5.4.5 Lubrication................................................................................................................................. 109
5.4.6 Connections for circulating oil lubrication, shaft height 100...................................................... 110
5.4.7 Connections for circulating oil lubrication, shaft heights 132 and 160...................................... 111
5.4.8 Flange dimensions .................................................................................................................... 112
5.4.9 Gearbox dimensions ................................................................................................................. 113
5.4.10 Permissible dimension deviations............................................................................................. 115
6 Connection methods.............................................................................................................................. 117
6.1 SINAMICS drive I/O .................................................................................................................. 117
6.2 Power connection...................................................................................................................... 118
6.3 Signal connection...................................................................................................................... 121
7 Information on the application of motors ................................................................................................ 125
7.1 Transportation / storage before use.......................................................................................... 125
7.2 Ambient conditions.................................................................................................................... 125
7.3 Routing cables in a wet/moist environment .............................................................................. 125
7.4 Mounting position/types of construction.................................................................................... 126
7.5 Mounting.................................................................................................................................... 127
A Appendix................................................................................................................................................ 131
A.1 Description of terms .................................................................................................................. 131
A.2 References ................................................................................................................................ 134
A.3 Suggestions/corrections............................................................................................................ 135
Index...................................................................................................................................................... 137

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Description of the motors 1
1.1 Properties

Overview
The AC motors in the 1PH4 series are compact, water-cooled squirrel-cage induction motors
with a high degree of protection.
They have been designed specifically for use in conjunction with the SINAMICS S120 drive
system, allowing power losses and noise levels to be reduced to a minimum. Depending on
the control requirements, the appropriate encoder systems are available for the motors.
These encoders are used to sense the motor speed and indirect position.
In machine tools, the encoder system is capable of C-axis operation as standard - i.e. an
additional encoder is not required for C-axis operation.

Figure 1-1 1PH4 AC motor

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Description of the motors
1.1 Properties

Benefits
● High power density with small motor dimensions
● High degree of protection (IP65, shaft exit IP55)
● Speed down to zero without reducing the torque
● Cooled flange to prevent thermal stressing of the connected mechanical power train
● Low noise level
● High radial force loading
● Ruggedness
● Essentially maintenance-free
● High rotational accuracy
● Integrated encoder system to sense the motor speed, connected using a connector
● Terminal box to connect the power cable
● Motor temperature monitoring with KTY 84
● Maximum permissible water pressure 6 bar

Application area
● All applications in which extreme ambient conditions, such as dust, dirt, or a corrosive
atmosphere, do not permit air cooling
● In processes in which the environment must not be heated
● On special machines, when cooling water is an inherent process element
● Milling machines with full enclosure
● High-load milling spindles
● Counterspindles or rotating tools for turning machines

NOTICE
Not approved for use in potentially explosive areas.

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 Description of the motors
1.2 Technical features

1.2 Technical features

Table 1- 1 Technical features on standard design

Technical feature Version

Insulation of the stator winding Temperature class 155 (F) for a coolant intake temperature of up to
in accordance with EN 60034-1 (IEC 60034-1) +30 °C
Type of construction according to IM B35 (IM V15, IM V36)
EN 60034-7 (IEC 60034-7)
Degree of protection to IP65 (IP55 on shaft exit)
EN 60034-5 (IEC 60034-5)
Cooling according to Water cooling
EN 60034-6 (IEC 60034-6)
Temperature monitoring according to KTY 84 temperature sensor in the stator winding
EN 60034-11 (IEC 60034-11)
Drive shaft end according to Cylindrical with keyway and fitted key, full-key balancing;
DIN 748-3 (IEC 60072-1)
Rotational accuracy, concentricity, and linear Tolerance class N (at normal running temperature)
movement to DIN 42955 (IEC 60072-1)
Vibration severity according to Vibration corresponds to grade A up to rated speed
EN 60034-14 (IEC 60034-14)
Sound pressure level according to 1PH410❑: 69 dB(A)
DIN EN ISO 1680, tolerance +3 dB(A) 1PH413❑: 69 dB(A)
1PH416❑: 71 dB(A)
Bearing designs Duplex bearing 1) at drive end for belt drive (minimum radial force
required)
Built-in encoder system for motors without • Absolute encoder 2048 S/R singleturn, 4096 revolutions multiturn,
DRIVE-CLiQ interface with EnDat interface (AM2048S/R encoder)
• Incremental encoder HTL 1024 S/R (encoder HTL1024S/R)
• Incremental encoder HTL 2048 S/R (encoder HTL2048S/R)
• Incremental encoder sin/cos 1 Vpp, 2048 S/R with C and D track
(encoder IC2048S/R)
• Incremental encoder sin/cos 1 Vpp, 2048 S/R without C and D track
(encoder IN2048S/R)
Built-in encoder system for motors with DRIVE- • Absolute encoder 22 bit singleturn (resolution 4194304, 2048 S/R
CLiQ interface internal) + 12 bit multiturn (traversing range 4096 revolutions)
(encoder AM22DQ)
• Incremental encoder 22 bit (resolution 4194304, internal 2048 S/R) +
commutating position 11 bit (encoder IC22DQ)
• Incremental encoder 22 bit (resolution 4194304, internal 2048 S/R),
without commutating position (encoder IN19DQ)
Connection Connector for signals (mating connector not supplied)
Terminal box for power;
terminal box at top (can be rotated 4 x 90°)
Paint finish Anthracite, RAL 7016
Options Refer to Options and Selection and ordering data
S/R = signals per revolution
1) Not suitable for coupling output

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Description of the motors
1.2 Technical features

Table 1- 2 Options

Option Order code Description

Bearing version (view of DE) K00 Single bearing
• for coupling 1)
• for planetary gearbox, e.g. ZF gearbox 2LG43❑❑❑, types
IM B35, IM V15 1) 2)
• for low to moderate radial forces
Vibration severity grade K05 • Grade S with duplex bearing 3)
according to EN 60034-14 (IEC 60034-14) K02 • Grade S with single bearing 3)
K03 • Grade SR with single bearing 3)
Radial eccentricity, concentricity and axial K04 Tolerance R 4)
eccentricity
according to DIN 42955 (IEC 60072-1)
Shaft end (DE) K42 • Plain shaft
L69 • Half-key balancing
Shaft seal (DE) 5) K18 Radial shaft seal, oil-tight, IP65
Holding brake 1) G46 • With holding brake mounted on DE
G95 • Motor is prepared for a holding brake
Terminal box arrangement (view of DE) K09 • Right-hand side
K10 • Left-hand side
Terminal box rotation K83 • by 90°, cable entry from drive end
K84 • by 90°, cable entry from non-drive end
K85 • by 180°
Speed 6) L37 Increased maximum speed and half-key balancing
Rating plate (type plate) K31 Second rating plate (type plate), separately packed
Encoder system H30 Without encoder
1) Options mutually exclude each other.
2) Vibration severity grades S/SR are not achievable for models with built-in gearboxes. Use order code K00 + G97 for old
ZF gearbox 2LG42❑❑❑ (for selecting gearing, see chapter "Gearboxes").
3) Automatically includes version K04.
4) Increased shaft accuracy.
5) Only recommended if oil spray/mist occasionally gets onto the sealing ring.
6) Version for increased maximum speed includes vibration severity grade SR and half-key balancing. The following options
are not possible:
● Prepared for ZF gearbox mounting
● Shaft seal

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 Description of the motors
1.3 Specifications

1.3 Specifications

Table 1- 3 Technical data of the 1PH4 series

Motor type PN nN [rpm] nmax1) nmax1) with nmax1) MN J [kgm2] IN [A] I0 [A] VN [V]
[kW] with K00 with L37 [Nm]
duplex Single [rpm]
bearing bearing
[rpm] [rpm]
Shaft height 100 mm
1PH4103-4❑F26 7,5 1500 7500 9000 12000 48 0,017 26 12 265
1PH4103-4❑F56 7,5 1500 7500 9000 - 48 0,017 20,5 11 350
1PH4105-4❑F26 11 1500 7500 9000 12000 70 0,024 38 16 263
1PH4105-4❑F56 11 1500 7500 9000 - 70 0,024 28 13 350
1PH4107-4❑F26 14 1500 7500 9000 12000 90 0,031 46 19 265
1PH4107-4❑F56 14 1500 7500 9000 - 89 0,031 35,5 17 350
Shaft height 132 mm
1PH4133-4❑F26 15 1500 6700 8000 11000 95 0,046 55 17 229
1PH4133-4❑F56 15 1500 6700 8000 - 95 0,046 35 11 350
1PH4135-4❑F26 22 1500 6700 8000 10000 140 0,071 73 26 251
1PH4135-4❑F56 22 1500 6700 8000 - 140 0,071 52 21 350
1PH4137-4❑F26 27 1500 6700 8000 10000 170 0,085 85 31 265
1PH4137-4❑F56 27 1500 6700 8000 - 172 0,085 62 21 350
1PH4138-4❑F26 30 1500 6700 8000 10000 190 0,104 102 34 244
Shaft height 160 mm
1PH4163–4❑F26 37 1500 5300 6500 8000 235 0,17 107 44 286
1PH4163-4❑F56 37 1500 5300 6500 - 236 0,17 89 43 350
1PH4167–4❑F26 46 1500 5300 6500 8000 293 0,206 120 49 315
1PH4167-4❑F56 46 1500 5300 6500 - 293 0,206 107 46 350
1PH4168–4❑F26 52 1500 5300 6500 8000 331 0,22 148 59 284
1PH4168-4❑F56 52 1500 5300 6500 - 331 0,22 117 44 350

1) Max. speed for S1 and S6 power, refer to P-n graph; max. continuous operating speed, refer to table "Bearing
change interval"

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Description of the motors
1.4 Selection and ordering data

1.4 Selection and ordering data

1.4.1 Selection and ordering data for production machines

1PH4 400 V 3 AC line voltage, Servo Control

4)
Rated Shaft Rated Rated Rated Rated Speed during Max. permissi- Max. 1PH4 asynchronous motor
speed height power torque current voltage field ble continuous speed
SH weakening 1) speed 2) 3)

nrated Prated Mrated Irated Vrated n2 nS1 nmax

rpm kW/HP Nm/lbf-ft A V rpm rpm rpm Order No.
400 V 3 AC line voltage, Servo Control
1500 100 7.5/10.1 48/35.4 20.5 350 3200 5600 7500 6) 1PH4103- 4 7 F 5 6
11/14.8 70/51.6 28 350 2900 5600 7500 6) 1PH4105- 4 7 F 5 6
14/18.8 89/65.6 35.5 350 3150 5600 7500 6) 1PH4107- 4 7 F 5 6
132 15/20.1 95/70 35 350 2200 5200 6700 1PH4133- 4 7 F 5 6
22/29.5 140/103.2 52 350 2600 5200 6700 1PH4135- 4 7 F 5 6
27/36.2 172/126.8 62 350 2450 5200 6700 1PH4137- 4 7 F 5 6
160 37/49.6 236/173.9 89 350 3000 4000 5300 1PH4163- 4 7 F 5 6
46/61.7 293/215.9 107 350 2850 4000 5300 1PH4167- 4 7 F 5 6
52/69.7 331/243.9 117 350 2700 4000 5300 1PH4168- 4 7 F 5 6
Encoder systems
for motors without Absolute encoder EnDat 2048 pulses/revolution (Encoder AM2048S/R) E
DRIVE-CLiQ interface: Incremental encoder HTL 1024 pulses/revolution (Encoder HTL1024S/R) H
Incremental encoder HTL 2048 pulses/revolution (Encoder HTL2048S/R) J
Incremental encoder sin/cos 1 Vpp with C and D tracks (Encoder IC2048S/R) M
Incremental encoder sin/cos 1 Vpp without C and D tracks (Encoder IN2048S/R) N
Encoder systems Absolute encoder EnDat 2048 pulses/revolution (Encoder AM22DQ) F
for motors with Incremental encoder sin/cos 1 Vpp with C and D tracks (Encoder IC22DQ) D
DRIVE-CLiQ interface: Incremental encoder sin/cos 1 Vpp without C and D tracks (Encoder IN22DQ) Q

1PH4 Induction Motors

18 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Description of the motors
1.4 Selection and ordering data

1PH4 400 V 3 AC line voltage, Servo Control

Power Magnetizing Efficiency Rated Moment of Weight, 1PH4 asynchro- SINAMICS S120 Motor Module
factor current fre- inertia of approx. nous motor 4) Rated output current
quency
Iμ η rated frated J Irated
cos ϕ A Hz kgm2/ kg/lb Order No. A Order No.
lbf-in-s2
400 V 3 AC line voltage, Servo Control
0.74 12 0.820 52.8 0.017/0.15 52/114.66 1PH4103- 4 . F 5 6 18 5) 6SL3120- 7 T E21-8AA 7
0.78 13.5 0.836 52.9 0.024/0.212 67/147.74 1PH4105- 4 . F 5 6 30 6SL3120- 1 T E23-0AA 1
0.77 18.5 0.851 52.5 0.031/0.274 80/176.4 1PH4107- 4 . F 5 6 45 6SL3120- 1 T E24-5AA 1
0.81 13 0.877 51.8 0.046/0.407 90/198.45 1PH4133- 4 . F 5 6 45 6SL3120- 1 T E24-5AA 1
0.79 24 0.890 51.4 0.071/0.628 112/246.96 1PH4135- 4 . F 5 6 60 6SL3120- 1 T E26-0AA 1
0.81 24 0.895 51.5 0.085/0.752 130/286.65 1PH4137- 4 . F 5 6 60 5) 6SL3120- 1 T E26-0AA 1
0.77 45 0.905 50.9 0.10/1.505 175/385.88 1PH4163- 4 . F 5 6 85 5) 6SL3120- 1 T E28-5AA 1
0.79 48 0.910 51.0 0.206/1.823 210/463.05 1PH4167- 4 . F 5 6 132 6SL3120- 1 T E31-3AA 0
0.81 48 0.913 51.0 0.220/1.947 240/529.2 1PH4168- 4 . F 5 6 132 6SL3120- 1 T E31-3AA 0
Special versions: Specify supplementary order code and plain text if applicable –Z
(see Options).
Motor Module: Single Motor Module 1 1
Double Motor Module 2 0

1) n2: Max. permissible thermal speed at constant output or speed, 4) Standard design with duplex bearing.
which is at the voltage limit when P = Prated. 5)
The rated output current of the Motor Module is lower than the motor
2)
nS1: Max. permissible speed that is continuously permitted without rated current.
speed duty cycles. 6) Speed is limited to lower values in some cases. The following restric-
3) nmax: Maximum speed which must not be exceeded. tion applies: Max. output frequency < 5 × motor rated frequency.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 19
Description of the motors
1.4 Selection and ordering data

1PH4 400 V 3 AC line voltage, Vector Control

Rated Shaft Rated Rated Rated Rated Speed during Max. permissi- Max. 1PH4 asynchronous motor 4)
speed height power torque current voltage field ble continuous speed
SH weakening 1) speed 2) 3)

nrated Prated Mrated Irated Vrated n2 nS1 nmax

rpm kW/HP Nm/lbf-ft A V rpm rpm rpm Order No.
400 V 3 AC line voltage, Vector Control
1750 100 8.8/11.8 48/35.4 20.5 400 3750 5600 7500 6) 1PH4103- 4 7 F 5 6
12.8/17.2 70/51.6 28 400 3450 5600 7500 6) 1PH4105- 4 7 F 5 6
16.3/21.9 89/65.6 35.5 400 3700 5600 7500 6) 1PH4107- 4 7 F 5 6
132 17.5/23.5 96/70.8 35.5 400 2550 5200 6700 1PH4133- 4 7 F 5 6
25.5/34.2 139/102.4 52 400 3000 5200 6700 1PH4135- 4 7 F 5 6
31.5/42.2 172/126.8 63 400 2800 5200 6700 1PH4137- 4 7 F 5 6
160 43/57.7 235/173.2 88 400 3400 4000 5300 1PH4163- 4 7 F 5 6
54/72.4 295/217.4 107 400 3200 4000 5300 1PH4167- 4 7 F 5 6
61/81.8 333/245.4 117 400 3050 4000 5300 1PH4168- 4 7 F 5 6
Encoder systems
for motors without Absolute encoder EnDat 2048 pulses/revolution (Encoder AM2048S/R) E
DRIVE-CLiQ interface: Incremental encoder HTL 1024 pulses/revolution (Encoder HTL1024S/R) H
Incremental encoder HTL 2048 pulses/revolution (Encoder HTL2048S/R) J
Incremental encoder sin/cos 1 Vpp with C and D tracks (Encoder IC2048S/R) M
Incremental encoder sin/cos 1 Vpp without C and D tracks (Encoder IN2048S/R) N
Encoder systems Absolute encoder EnDat 2048 pulses/revolution (Encoder AM22DQ) F
for motors with Incremental encoder sin/cos 1 Vpp with C and D tracks (Encoder IC22DQ) D
DRIVE-CLiQ interface: Incremental encoder sin/cos 1 Vpp without C and D tracks (Encoder IN22DQ) Q

1PH4 Induction Motors

20 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Description of the motors
1.4 Selection and ordering data

1PH4 400 V 3 AC line voltage, Vector Control

Power Magnetiz- Efficiency Rated Moment of Weight, 1PH4 asynchronous SINAMICS S120 Motor Module
factor ing current frequency inertia of approx. motor 1PH4 4) Rated output current
Iμ η rated frated J Irated
cos ϕ A Hz kgm2/ kg/lb Order No. A Order No.
lbf-in-s2
400 V 3 AC line voltage, Vector Control
0.75 11.5 0.841 61.2 0.017/0.15 52/114.66 1PH4103- 4 . F 5 6 18 5) 6SL3120- 7 T E21-8AA 7
0.78 13.5 0.854 61.3 0.024/0.212 67/147.74 1PH4105- 4 . F 5 6 30 6SL3120- 1 T E23-0AA 1
0.78 18 0.867 61.0 0.031/0.274 80/176.4 1PH4107- 4 . F 5 6 45 6SL3120- 1 T E24-5AA 1
0.82 12 0.887 60.2 0.046/0.407 90/198.45 1PH4133- 4 . F 5 6 45 6SL3120- 1 T E24-5AA 1
0.79 22 0.901 59.8 0.071/0.628 112/246.96 1PH4135- 4 . F 5 6 60 6SL3120- 1 T E26-0AA 1
0.81 23 0.905 59.9 0.085/0.752 130/286.65 1PH4137- 4 . F 5 6 60 5) 6SL3120- 1 T E26-0AA 1
0.78 42 0.914 59.3 0.170/1.505 175/385.88 1PH4163- 4 . F 5 6 85 5) 6SL3120- 1 T E28-5AA 1
0.80 44 0.920 59.4 0.206/1.823 210/463.05 1PH4167- 4 . F 5 6 132 6SL3120- 1 T E31-3AA 0
0.82 43 0.921 59.4 0.220/1.947 240/529.2 1PH4168- 4 . F 5 6 132 6SL3120- 1 T E31-3AA 0
Special versions: Specify supplementary order code and plain text if applicable –Z
(see Options).
Motor Module: Single Motor Module 1 1
Double Motor Module 2 0

1) 4)
n2: Max. permissible thermal speed at constant output or speed, Standard design with duplex bearing.
which is at the voltage limit when P = Prated. 5)
The rated output current of the Motor Module is lower than the motor
2) n : Max. permissible speed that is continuously permitted without
S1 rated current.
speed duty cycles. 6) Speed is limited to lower values in some cases. The following restriction
3) n
max: Maximum speed which must not be exceeded. applies: Max. output frequency < 5 × motor rated frequency.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 21
Description of the motors
1.4 Selection and ordering data

1PH4 480 V 3 AC line voltage, Servo/Vector Control

4)
Rated Shaft Rated Rated Rated Rated Speed during Max. permissi- Max. 1PH4 asynchronous motor
speed height power torque current voltage field ble continuous speed 3)
SH weakening 1) speed 2)
nrated Prated Mrated Irated Vrated n2 nS1 nmax
rpm kW/HP Nm/lbf-ft A V rpm rpm rpm Order No.
480 V 3 AC line voltage, Servo/Vector Control
2000 100 9.5/12.7 45/33.2 19.5 450 4850 5600 7500 6) 1PH4103- 4 7 F 5 6
14/18.8 67/49.4 26.5 450 4450 5600 7500 6) 1PH4105- 4 7 F 5 6
18/24.1 86/63.4 34.5 450 4700 5600 7500 6) 1PH4107- 4 7 F 5 6
132 19/25.5 91/67.1 33.5 450 3300 5200 6700 1PH4133- 4 7 F 5 6
28/37.6 134/98.8 50 450 3720 5200 6700 1PH4135- 4 7 F 5 6
34/45.6 162/119.4 59 450 3600 5200 6700 1PH4137- 4 7 F 5 6
160 47/63.0 224/165.1 84 450 4300 4000 5300 1PH4163- 4 7 F 5 6
58/77.8 277/204.1 101 450 3980 4000 5300 1PH4167- 4 7 F 5 6
65/87.2 310/228.5 110 450 3750 4000 5300 1PH4168- 4 7 F 5 6
Encoder systems
for motors without Absolute encoder EnDat 2048 pulses/revolution (Encoder AM2048S/R) E
DRIVE-CLiQ interface: Incremental encoder HTL 1024 pulses/revolution (Encoder HTL1024S/R) H
Incremental encoder HTL 2048 pulses/revolution (Encoder HTL2048S/R) J
Incremental encoder sin/cos 1 Vpp with C and D tracks (Encoder IC2048S/R) M
Incremental encoder sin/cos 1 Vpp without C and D tracks (Encoder IN2048S/R) N
Encoder systems Absolute encoder EnDat 2048 pulses/revolution (Encoder AM22DQ) F
for motors with Incremental encoder sin/cos 1 Vpp with C and D tracks (Encoder IC22DQ) D
DRIVE-CLiQ interface: Incremental encoder sin/cos 1 Vpp without C and D tracks (Encoder IN22DQ) Q

1PH4 Induction Motors

22 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Description of the motors
1.4 Selection and ordering data

1PH4 480 V 3 AC line voltage, Servo/Vector Control

Power Magnetiz- Efficiency Rated Moment of Weight, 1PH4 asynchronous SINAMICS S120 Motor Module
factor ing current frequency inertia of approx. motor 1PH4 4) Rated output current

Iμ η rated frated J Irated

cos ϕ A Hz kgm2/lbf-in-s2 kg/lb Order No. A Order No.
480 V 3 AC line voltage, Servo/Vector Control
0.74 11.2 0.856 69.3 0.017/0.15 52/114.66 1PH4 103- 4 . F 5 6 18 5) 6SL3120- 7 T E21-8AA 7
0.79 12.9 0.870 69.4 0.024/0.212 67/147.74 1PH4 105- 4 . F 5 6 30 6SL3120- 1 T E23-0AA 1
0.78 17.1 0.879 69.1 0.031/0.274 80/176.4 1PH4 107- 4 . F 5 6 45 6SL3120- 1 T E24-5AA 1
0.83 11.9 0.899 68.4 0.046/0.407 90/198.45 1PH4 133- 4 . F 5 6 45 6SL3120- 1 T E24-5AA 1
0.80 21.5 0.909 68.1 0.071/0.628 112/246.96 1PH4 135- 4 . F 5 6 60 6SL3120- 1 T E26-0AA 1
0.83 22.1 0.914 68.1 0.085/0.752 130/286.65 1PH4 137- 4 . F 5 6 60 6SL3120- 1 T E26-0AA 1
0.79 39.7 0.923 67.6 0.170/1.505 175/385.88 1PH4 163- 4 . F 5 6 85 6SL3120- 1 T E28-5AA 1
0.81 42.6 0.926 67.6 0.206/1.823 210/463.05 1PH4 167- 4 . F 5 6 132 6SL3120- 1 T E31-3AA 0
0.83 41 0.928 67.6 0.220/1.947 240/529.2 1PH4 168- 4 . F 5 6 132 6SL3120- 1 T E31-3AA 0
Special versions: Specify supplementary order code and plain text if applicable (see Options). –Z

Motor Module: Single Motor Module 1 1

Double Motor Module 2 0

1) 4)
n2: Max. permissible thermal speed at constant output or speed, Standard design with duplex bearing.
which is at the voltage limit when P = Prated. 5) The rated output current of the Motor Module is lower than the motor
2)
nS1: Max. permissible speed that is continuously permitted without rated current.
speed duty cycles. 6) Speed is limited to lower values in some cases. The following restric-
3)
nmax: Maximum speed which must not be exceeded. tion applies: Max. output frequency < 5 × motor rated frequency.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 23
Description of the motors
1.4 Selection and ordering data

1.4.2 Selection and ordering data for machine tools

Shaft Rated Continuous speed, Speed, max.1) Rated power 1PH4 asynchronous
height speed max. for duty type motor
in accordance with IEC 60034-1 with solid shaft
Water cooling

SH nrated nS1 cont.2) nS1 cont.3) nS1 cont.4) nmax2) nmax3) nmax4) Prated Order No.
Standard type
S1 S6-60% S6-40%

rpm rpm rpm rpm rpm rpm rpm kW kW kW

(HP) (HP) (HP)

100 1500 5600 6500 10000 7500 9000 12000 7.5 (10.1) 8.75 (11.7) 10 (13.4) 1PH4103 - 4 F26
11 (14.8) 12.75 (17.1) 14.75 (19.8) 1PH4105 - 4 F26
14 (18.8) 16.25 (21.8) 18.75 (25.1) 1PH4107 - 4 F26

132 1500 5200 6000 9250 6700 8000 10000 15 (20.1) 18 (24.1) 21 (28.2) 1PH4133 - 4 F26
22 (29.5) 26.5 (35.5) 31 (41.6) 1PH4135 - 4 F26
27 (36.2) 32.5 (43.6) 38 (51.0) 1PH4137 - 4 F26
30 (40.2) 36 (48.3) 42 (56.3) 1PH4138 - 4 F26

160 1500 4000 4500 7000 5300 6500 8000 37 (49.6) 45 (60.3) 52.5 (70.4) 1PH4163 - 4 F26
46 (61.7) 55 (73.8) 65 (87.2) 1PH4167 - 4 F26
52 (69.7) 62.5 (83.8) 73 (97.9) 1PH4168 - 4 F26

Encoder systems for Absolute encoder EnDat, 2048 S/R (Encoder AM2048S/R) E
motors without Incremental encoder sin/cos 1 Vpp 2048 S/R with C and D track (Encoder IC2048S/R) M
DRIVE-CLiQ Incremental encoder sin/cos 1 Vpp 2048 S/R without C and D track (Encoder IN2048S/R) N
interface:

Encoder systems for Absolute encoder 22 bit single-turn + 12 bit multi-turn (Encoder AM22DQ) F
motors with Incremental encoder 22 bit with 11 bit commutation position (Encoder IC22DQ) D
DRIVE-CLiQ Incremental encoder 22 bit (Encoder IN22DQ) Q
interface:

1) For continuous duty (with 30% nmax, 60% 2/3 nmax, 10% standstill)
for a duty cycle time of 10 min.
2) Bearing version for duplex bearing.
3) Bearing version for single bearing.
4) Bearing version for increased speed using option L37.

1PH4 Induction Motors

24 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Description of the motors
1.4 Selection and ordering data

Motor type Rated torque Moment of Weight, Rated current for duty type SINAMICS S120 Motor Module
(continued) inertia approx. in accordance with IEC 60034-1
Required Booksize format
rated output
current

Mrated J m Irated Irated Order No.

S1 S6-60% S6-40% S1

Nm kgm2 kg A A A
(lbƒ -ft) (lbƒ -in-s2) (lb)

1PH4103 - ... 48 (35.4) 0.017 (0.15) 52 (115) 26 29 32 30 6SL312 - 1TE23-0AA3

1PH4105 - ... 70 (51.6) 0.024 (0.21) 67 (148) 38 42 47 45 6SL312 - 1TE24-5AA3
1PH4107 - ... 90 (66.4) 0.031 (0.27) 80 (176) 46 52 58 60 6SL312 - 1TE26-0AA3

1PH4133 - ... 95 (70.1) 0.046 (0.41) 90 (198) 55 65 74 60 6SL312 - 1TE26-0AA3

1PH4135 - ... 140 (103) 0.071 (0.63) 112 (247) 73 86 99 85 6SL312 - 1TE28-5AA3
1PH4137 - ... 170 (125) 0.085 (0.75) 130 (287) 85 100 114 85 6SL312 - 1TE28-5AA3
1PH4138 - ... 190 (140) 0.097 (0.86) 150 (331) 102 119 136 132 6SL312 - 1TE31-3AA3

1PH4163 - ... 235 (173) 0.17 (1.50) 175 (386) 107 125 142 132 6SL312 - 1TE31-3AA3
1PH4167 - ... 293 (216) 0.206 (1.82) 210 (463) 120 138 158 132 6SL312 - 1TE31-3AA3
1PH4168 - ... 331 (244) 0.22 (1.95) 240 (529) 148 173 197 200 6SL312 - 1TE32-0AA3

Cooling:
Internal air cooling 0
External air cooling 1

Motor Module:
Single Motor Module 1

Notes on water cooling

Motor Coolant flow rate Connecting thread on
type (water) non-drive end (NDE)

1PH410 6 l/min G 1/4

1PH413 8 l/min G 3/8

1PH416 10 l/min G 1/2

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 25
Description of the motors
1.5 Rating plate (type plate)

1.5 Rating plate (type plate)

The rating plate (type plate) shows the technical specifications applicable to the supplied
motor.

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 8 ,1 >9@IRUV\QFKURQRXVPRWRUV  )LHOGVFDQDOVREHHPSW\ RSWLRQV

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Figure 1-2 Schematic layout of rating plate

1PH4 Induction Motors

26 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Description of the motors
1.5 Rating plate (type plate)

Table 1- 4 Elements on the rating plate

No. Description No. Description

010 Order number 170 Rated speed nN (2)
012 Consecutive number, part of serial number 180 Operating mode (2)
020 Serial number 185 Code for operating point 2
025 UL approval 190 Rated voltage VN (3)
026 Graphical symbol zone 2 191 Switching mode 3
030 Type of construction 200 Rated current IN (3)
035 Identification code zone 2 210 Rated power PN (3)
036 Protection against explosion 220 cos φ (3)
040 Degree of protection 230 Rated frequency fN (3)
045 Type of balancing 240 Rated speed nN (3)
049 for induction motors: cos φ 250 Operating mode (3)
for synchronous motors: induced voltage VIN 255 Code for operating point 3
050 Rated voltage VN (1) Maximum current Imax
051 Switching mode 1 270 Maximum torque Mmax
060 Rated current IN (1) 275 Maximum speed nmax
070 Rated power PN (1) 280 Temperature sensor
080 cos φ (1) 285 Tachometer/resolver
090 Rated frequency fN (1) 290 Cooling method
100 Rated speed nN (1) 295 Throughput l/min (m3/s)
110 Operating mode (1) 296 System pressure
115 Code for operating point 1 297 Maximum coolant temperature
120 Rated voltage VN (2) 298 Options (I)
121 Switching mode 2 315 Options (II)
130 Rated current IN (2) 320 Optional customer information
140 Rated power PN (2) 325 Anti-condensation heating
150 cos φ (2) 330 Weight
160 Rated frequency fN (2) 335

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 27
Description of the motors
1.5 Rating plate (type plate)

1PH4 Induction Motors

28 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
Configuring 2
2.1 Configuring software

2.1.1 SIZER engineering tool

Overview

Figure 2-1 SIZER

The SIZER configuration tool provides an easy-to-use means of configuring the SINAMICS
and MICROMASTER 4 drive families, as well as the SINUMERIK solution line CNC control
and SIMOTION Motion Control system. It provides support for the technical planning of the
hardware and firmware components required for a drive task. SIZER supports the complete
configuration of the drive system, from simple individual drives to complex multi-axis
applications.
SIZER supports all of the engineering steps in a workflow:
● Configuring the power supply
● Designing the motor and gearbox, including calculation of mechanical transmission
elements
● Configuring the drive components
● Compiling the required accessories
● Selection of the line-side and motor-side power options
When SIZER was being designed, particular importance was placed on a high degree of
usability and a universal, function-based approach to the drive application. The extensive
user navigation makes it easy to use the tool. Status information keeps you continually
informed about how engineering is progressing.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 29
Configuring
2.1 Configuring software

The SIZER user interface is available in German and English. The drive configuration is
saved in a project. In the project, the components and functions used are displayed in a
hierarchical tree structure. The project view permits the configuration of drive systems and
the copying/inserting/modifying of drives already configured.
The configuration process produces the following results:
● Parts list of components required (Export to Excel)
● Technical specifications of the system
● Characteristics
● Comments on system reactions
● Location diagram of drive and control components and dimension drawings
These results are displayed in a results tree and can be reused for documentation purposes.
User support is provided by technological online help, which provides the following
information:
● Detailed technical data
● Information about the drive systems and their components
● Decision-making criteria for the selection of components.

Minimum system requirements

● PG or PC with Pentium™ II 400 MHz (Windows™ 2000), Pentium™ III 500 MHz
(Windows™ XP)
● 256 MB RAM (512 MB recommended)
● At least 1.7 GB of free hard disk space
● An additional 100 MB of free hard disk space on Windows system drive
● Monitor resolution, 1024×768 pixels
● Windows™ 2000 SP2, XP Professional SP1, XP Home Edition SP1
● Microsoft Internet Explorer 5.5 SP2

Order number for SIZER

Engineering tool Order number (MLFB)

SINAMICS MICROMASTER SIZER 6SL3070-0AA00-0AG0
German/English

1PH4 Induction Motors

30 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Configuring
2.1 Configuring software

2.1.2 STARTER drive/commissioning software

The easy-to-use STARTER drive/commissioning tool can be used for:
● Commissioning,
● Optimization, and
● Diagnostics
You will find a description in the Intranet under the following address:
[Link]
Select the country and then in the menu bar "Products".
In the navigator, set "Drive Technology" → "Engineering software" → "STARTER
drive/commissioning software"
Download, refer under [Link]

2.1.3 SinuCom commissioning tool

The simple-to-use commissioning software for PC/PG serves to ensure optimum
commissioning of drives with SINAMICS S120/SIMODRIVE 611 digital. You will find a
description in the Intranet under the following address:
[Link]
Select your country and then in the menu bar "Products".
In the navigator, select "Automation Systems" → "SINUMERIK CNC automation systems" →
HMI software for CNC controls" → "Tools" → "SinuCom".

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 31
Configuring
2.2 Configuring procedure

2.2 Configuring procedure

Motion control
Servo drives are optimized for motion control applications. They execute linear or rotary
movements within a defined movement cycle. All movements should be optimized in terms
of time.
As a result of these considerations, servo drives must meet the following requirements:
● High dynamic response, i.e. short rise times
● Capable of overload, i.e. a high acceleration reserve
● Wide control range, i.e. high resolution for precise positioning.
The following table "Configuring procedure" is valid for synchronous and induction motors.

General configuring procedure

The function description of the machine provides the basis when configuring the drive
application. The definition of the components is based on physical interdependencies and is
usually carried out as follows:

step Description of the configuring activity

1. Clarification of the type of drive Refer to the
2. Definition of supplementary conditions and integration into an automation next chapter
system
3. Definition of the load, calculation of the maximum load torque and selection
of the motor
4. Selection of the SINAMICS Motor Module Refer to
5. Steps 3 and 4 are repeated for additional axes catalog
6. Calculation of the required DC link power and selection of the SINAMICS
Line Module
7. Selection of the line-side options (main switch, fuses, line filters, etc.)
8. Specification of the required control performance and selection of the Control
Unit, definition of component cabling
9. Definition of other system components (e.g. braking resistors)
10. Calculation of the current demand of the 24 V DC supply for the components
and specification of the power supplies (SITOP devices, Control Supply
Modules)
11. Selection of the components for the connection system
12. Configuration of the drive line-up components
13. Calculation of the required cable cross sections for power supply and motor
connections
14. Inclusion of mandatory installation clearances

1PH4 Induction Motors

32 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Configuring
2.3 Selecting and dimensioning induction motors

2.3 Selecting and dimensioning induction motors

2.3.1 Clarification of the type of drive

The motor is selected on the basis of the required torque, which is defined by the application,
e.g. traveling drives, hoisting drives, test stands, centrifuges, paper and rolling mill drives,
feed drives or main spindle drives. Gearboxes to convert motion or to adapt the motor speed
and motor torque to the load conditions must also be considered.
As well as the load torque, which is determined by the application, the following mechanical
data is among those required to calculate the torque to be provided by the motor:
● Masses to be moved
● Diameter of the drive wheel
● Leadscrew pitch, gear ratios
● Frictional resistance
● Mechanical efficiency
● Traversing paths
● Maximum velocity
● Maximum acceleration and maximum deceleration
● Cycle time

2.3.2 Defining the supplementary conditions and integration into an automation system
You must decide whether synchronous or induction motors are to be used.
Synchronous motors are the best choice if it is important to have low envelope dimensions,
low rotor moment of inertia and therefore maximum dynamic response ("Servo" control type).
Induction motors can be used to increase maximum speeds in the field weakening range.
Induction motors for higher power ratings are also available.
The following factors are especially important when engineering a drive application:
● The line system configuration, when using specific types of motor and/or line filters on IT
systems (non-grounded systems)
● The utilization of the motor in accordance with rated values for winding temperatures of
60 K or 100 K.
● The ambient temperatures and the installation altitude of the motors and drive
components.
● Heat dissipation from the motors through natural ventilation, forced ventilation or water
cooling
Other supplementary conditions apply when integrating the drives into an automation
environment such as SIMATIC or SIMOTION.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 33
Configuring
2.3 Selecting and dimensioning induction motors

For motion control and technology functions (e.g. positioning), as well as for synchronous
functions, the corresponding automation system, e.g. SIMOTION D, is used.
The drives are interfaced to the higher-level automation system via PROFIBUS.

2.3.3 Selecting induction motors

A differentiation must be made between 3 applications when selecting a suitable induction
motor:

Case 1: The motor essentially operates in continuous duty.

Case 2: A periodic duty cycle determines how the drive is dimensioned.
Case 3: A high field weakening range is required.
The objective is to identify characteristic torque and speed operating points, on the basis of
which the motor can be selected depending on the particular application.
Once the application has been defined and specified, the maximum motor torque is
calculated. Generally, the maximum motor torque is required when accelerating. The load
torque and the torque required to accelerate the motor are added.
The maximum motor torque is then verified with the limiting characteristic curves of the
motors.
The following criteria must be taken into account when selecting the motor:
● The dynamic limits must be adhered to, i.e., all speed-torque points of the relevant load
event must lie below the relevant limiting characteristic curve.
● The thermal limits must be adhered to, i.e. the rms motor torque at the average motor
speed resulting from the duty cycle must lie below the S1 characteristic curve (continuous
duty). The rms value of the motor current within a duty cycle must be less than the rated
motor current.
● In the field-weakening range, the permissible motor torque is restricted by the voltage
limit characteristic (stability limit). A margin of 30 % should be observed.

2.3.4 Motor operates continuously

The following motor must be selected: PN, Motor ≥ Prequired
An overload is dimensioned for transient overloads (e.g. when accelerating). The peak
torque must lie below the stability limit.
It must then be verified that the selected motor can supply the necessary output over the
desired speed range. If this is not the case, a larger motor or a different winding variant must
be selected.

1PH4 Induction Motors

34 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Configuring
2.3 Selecting and dimensioning induction motors

2.3.5 Motor operates with a periodic duty cycle

The duty cycle determines how the drive is dimensioned. It is assumed that the speeds
during the duty cycle lie below the rated speed.
If the power is known, but the torques during the duty cycle are unknown, then the power
must be converted to a torque:

M = P ∙ 9550 / n M in [Nm], P in [kW], n in [rpm]

The torque to be generated by the motor comprises the frictional torque Mfriction, the load
torque of the driven machine Mload and the accelerating torque MB:
M = Mfriction + Mload + MB
The accelerating torque MB is calculated as follows:

˭ ෙQ -ವෙQ
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0
% ವ-ವ
0RWRUORDG
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MB Acceleration torque in Nm referred to the motor shaft (on the motor side)
Jmotor+load Total moment of inertia in kgm2 (on the motor side)
Δn Speed variation in rpm
tB Acceleration time, in s

0
0
 0 PD[ F\FOH

0 0

0

W
0
W W W W W

Figure 2-2 Periodic duty cycle (example)

The Mrms torque must be calculated from the load cycle:

0t෬W0t෬W
   
0
UPV
7

A differentiation should be made depending on the period T and the thermal time constant
Tth of the motor that is dependent on the shaft height:
● T/Tth ≤ 0.1 (for a cycle duration of 2 to 4 min)
● 0.1 ≤ T/Tth ≤ 0.1 (for a cycle duration of 3 to 20 min)
● T/Tth > 0.5 (for a cycle duration of approx. 15 min)

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 35
Configuring
2.3 Selecting and dimensioning induction motors

Motor selection

Table 2- 1 The motor is selected depending on the cycle duration and the thermal time constant

Cycle duration Motor selection

T/Tth ≤ 0.1 (cycle duration of 2 to 4 min) A motor with the following rated torque MN should be
selected:
MN > Mrms and Mmax (cycle) < 2 MN
0.1 ≤ T/Tth ≤ 0.5 (cycle duration of approx. 3 to approx. 20 min) A motor with the following rated torque MN should be
selected:
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0!
1 DQG0PD[ F\FOH 01
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7WK
T/Tth > 0.5 (for a cycle duration of approx. 15 min) If, for duty cycles, torques occur above MN for longer than
0.5 Tth, then a motor with the following rated torque
should be selected: MN > Mmax (cycle).

Selecting Motor Module

The required currents for overload are specified in the power-speed characteristics (powers
for S6-25 %, S6-40 %, S6-60 %). Intermediate values can be interpolated.

1PH4 Induction Motors

36 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Configuring
2.3 Selecting and dimensioning induction motors

2.3.6 A high field weakening range is required

Proceed as follows for applications with a field-weakening range greater than for standard
induction motors:
Starting from the max. speed nmax and the power Pmax required at maximum speed, a motor
must be selected which provides the required power Pmax at this operating point (nmax, Pmax).
Finally, a check should be made as to whether the motor can generate the torque or the
power at the transition speed required by the application (nN, PN).

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6

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6
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Figure 2-3 Motor selection based on power-speed and torque-speed diagrams

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 37
Configuring
2.3 Selecting and dimensioning induction motors

Example of the calculation of nN

A specific power of Pmax = 8 kW is required at nmax = 5250 rpm.
The field weakening range should be 1 : 3.5.
Calculation of the required rated speed nN: 5250 / 3.5 rpm = 1500 rpm.

1PH4 Induction Motors

38 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
Mechanical properties of the motors 3
3.1 Cooling
An extremely high power density is achieved with water-cooled motors.
The cooling duct geometry is designed to achieve optimum dissipation of the stator power
losses and part of the rotor losses.
Water cooling with a cooling system is required for operation.

Coolants
Water or low-viscosity oils can be used as coolants (carefully observe any derating required).
The coolant should fulfill the following prerequisites: Water which is chemically neutral and
free of solids (tap water). For additional requirements, refer to the following table.

Table 3- 1 Chemical requirements placed on the coolant

Contents and chemical composition Value

pH value 6.0 to 8.0
Chloride ions < 40 ppm
Sulfate ions < 50 ppm
Nitrate ions < 50 ppm
Dissolved solids < 340 ppm
Total hardness < 170 ppm
Electrical conductivity < 500 μS/cm
Size of any particles in the coolant max. 100 μm
Additives must be mixed with the cooling water in appropriate quantities to protect against
corrosion and the growth of algae. The type and quantity of additive should be taken from
the manufacturer's specifications for these additives (refer to table) and the particular
ambient conditions.
If Tyfocor (Tyforop Chemie GmbH) or Antifrogen N (Clariant Produkte GmbH Deutschland) is
used, for example, 75% water and 25% anti-corrosion agent should be used.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 39
Mechanical properties of the motors
3.1 Cooling

Table 3- 2 Manufacturers of chemical additives

Company Tel. / Telefax Internet / E-mail

Tyforop Chemie GmbH Tel.: +49 (0)40 / 20 94 97-0 [Link]
Anton-Rée-Weg 7, D-20537 Hamburg, Germany Fax: +49 (0)40 / 61 52 99 info@[Link]
Clariant Produkte Deutschland GmbH Tel.: +49 (0)8679 / 7-2272 [Link]
Werk Gendorf, Hr. Dr. Michael Waidelich, Fax: +49 (0)8679 / 7-5085
R&D, Bau 300, D-84504 Burgkirchen, Germany
Cimcool Industrial Products Tel.: +31 10 / 460 06 60 [Link]
Schiedamsedijk 20, 3134 KK Vlaardingen, Netherlands Fax: +31 10 / 460 32 40 [Link]@[Link]
FUCHS PETROLUB AG Tel.: +49 (0)621 / 38 02-0 [Link]–[Link]
Friesenheimer Str. 17, D-68169 Mannheim, Germany Fax: +49 (0)621 / 3802 - 190 [Link]@[Link]
hebro chemie GmbH Tel.: +49 (0)2166 / 6009–0 [Link]–[Link]
Rostocker Strasse 40, D-41199 Mönchengladbach, Fax: +49 (0)621 / 3802 info@[Link]
Germany
HOUGHTON Deutschland GmbH Tel.: +49 (0)2408 / 1406 - 0 [Link]
Werkstrasse 26, D-52076 Aachen-Oberforstbach, Germany Fax: +49 (0)2408 / 1406 - 20
Nalco Deutschland GmbH Tel.: +49 (0)7141 / 70 30 [Link]
Steinbeisstrasse. 20-22, D-71691 Freiberg, Germany Fax: +49 (0)7141 / 178

Note
These recommendations involve third-party products which we know to be basically suitable.
It goes without saying that equivalent products from other manufacturers may be used. Our
recommendations should be considered as such. We cannot accept any liability for the
quality and properties/features of third-party products.

If other coolants (e.g. oil) are used, the following data must be determined and the motor
derating (reduced output) clarified with your local Siemens office:

Density ρ [kg/m3]
Specific thermal capacitance cρ [J/(kg•K)]
Kinematic viscosity ν [m2/s]
Flow rate ν [rpm]

Note
The motor power does not have to be reduced for oil - water mixtures with less than 10 % oil.
The coolant must be pre-cleaned or filtered in order to prevent the cooling circuit from
becoming blocked.

1PH4 Induction Motors

40 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.1 Cooling

Coolant intake temperature

In order to prevent moisture condensation, the coolant intake temperature must be greater
than the ambient temperature.
Coolant intake temperature (recommended): Tcool ≥ Tambient – 2 K
Minimum coolant intake temperature: Tcool > Tambient – 5 K
The motors are designed in accordance with EN 60034-1 for operation up to 30 °C coolant
temperature, maintaining all of the motor data. If the motors are operated at higher coolant
temperatures, the derating factors in the following table must be taken into account:

Table 3- 3 Derating factors for rated power

Coolant intake temperature ≤ 30 °C 40 °C 50 °C 60 °C

Derating factor 1,0 0,95 0,90 0,85

Coolant pressure

Maximum static coolant pressure: 0.6 MPa (6.0 bar)

Pressure drop (this occurs naturally) max. approx. 0.01 MPa (0.1 bar)

Cooling power to be dissipated and cooling volumetric flow

Table 3- 4 Cooling power to be dissipated and cooling volumetric flow

Motor Cooling volumetric Cooling power to be Connection max. permissible

flow dissipated [W] Pressure [MPa]
[l/min] ± 0.75
1PH4103 6 1900 G 1/4" 0,6
1PH4105 6 2600 G 1/4" 0,6
1PH4107 6 3000 G 1/4" 0,6
1PH4133 8 2750 G 3/8" 0,6
1PH4135 8 3500 G 3/8" 0,6
1PH4137 8 4100 G 3/8" 0,6
1PH4138 8 4500 G 3/8" 0,6
1PH4163 10 4600 G 1/2" 0,6
1PH4167 10 5400 G 1/2" 0,6
1PH4168 10 6200 G 1/2" 0,6

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 41
Mechanical properties of the motors
3.1 Cooling

Materials used in the cooling circuit

EN-GJL-200 and aluminum alloy are used in the cooling circuit.
The cooling circuit does not contain any non-ferrous metals.

CAUTION
The heatsink material is not resistant to seawater. It is not permissible to directly cool the
motors using seawater.
If there is a danger of frost, the appropriate anti-freeze measures are required for operation,
storage and transport. For example, emptying and blowing out with air, supplementary
heating system for the cooling ducts.

Cooling system
A heat-exchanger unit must be used to ensure a coolant intake temperature of +30 °C. It is
possible to operate several motors from a single cooling system.
The cooling system is not part of the motor scope of supply. For the addresses of cooling
system manufacturers, please refer to the relevant catalog.

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Figure 3-1 Cooling circuit

1PH4 Induction Motors

42 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.2 Degree of protection

3.2 Degree of protection

The degree of protection designation in accordance with EN 60034-5 (IEC 60034-5) is
described using the letters "IP" and two digits (e.g. IP64).

IP = International Protection
1. digit = Protection against the ingress of foreign
bodies
2. digit = Protection against ingress of water
Since most coolants used in machine tools and transfer machines are oily, creep-capable,
and/or corrosive, protection against water alone is insufficient. The motors must be protected
by suitable covers.
Attention must be paid to providing suitable sealing of the motor shaft for the selected
degree of protection of the motor.
1PH4 motors have degree of protection IP65. The motors have degree of protection IP55 at
the shaft exit.

3.3 Bearing design and service life

Standard
Duplex bearing on DE (deep-groove ball bearing and roller bearing).

NOTICE
The duplex bearing is not suitable for coupling output.

Bearing versions

Table 3- 5 Bearing versions

Application Bearing DE NDE

Belt drive Standard:
• Minimum radial force required Duplex bearing
• for high radial forces

Coupling output or planetary gear Option K00, (K02, K03):

• Reduced radial forces permitted Single bearing

Increased max. speed Option L37:

• Output with no radial force required, e.g. Single bearing "Spindle bearing"
coupling output

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 43
Mechanical properties of the motors
3.3 Bearing design and service life

Bearing change interval (tLW) and grease change interval

The values specified in the following table are valid for:
● Single and duplex bearings
● Cooling water temperature +30 °C
● Horizontal mounting position

Table 3- 6 Bearing change interval

SH Duplex bearing (standard) Single bearing (option K00) Bearing for increased speed
(option L37)
100 nm < 2500 2500 < nm < 6000 nm < 4000 4000 < nm < 7000 nm≤ 8000 8000 < nm < 12000
132 nm < 2000 2000 < nm < 5500 nm < 3500 3500 < nm < 6500 nm≤ 6000 6000 < nm < 10000
160 nm < 1500 1500 < nm < 4500 nm < 3000 3000 < nm < 5000 nm≤ 5000 5000 < nm < 8000
tLW [h] 16000 8000 20000 10000 16000 8000
nm = average operating speed [rpm]
tLW = bearing change interval; grease change interval = 0.8 • tLW

Maximum speed nmax and maximum continuous speed ns1

The motor must not exceed the maximum speed nmax, nor may it operate at nmax
continuously. The speed must be reduced in accordance with the following duty cycle:

Duty cycle for a 10-minute cycle

3 min nmax
6 min 2/3 nmax
1 min Standstill

CAUTION
If the speed nmax is exceeded, this can result in damage to the bearings, short-circuit end
rings, press fits etc. It should be ensured that higher speeds are not possible by
appropriately designing the control or by activating the speed monitoring in the drive
system.

The motor may operate at the maximum permissible continuous speed nS1 continuously
without speed duty cycles. This speed depends on the bearings and shaft height.

Table 3- 7 Maximum permissible speed and maximum permissible continuous speed

SH Duplex bearing Single bearing (option K00) Bearing for increased speeds (option L37)
[rpm] [rpm] [rpm]
nmax ns1 nmax ns1 nmax ns1
100 7500 5600 9000 6500 12000 10000
132 6700 5200 8000 6000 10000 9250
160 5300 4000 6500 4500 8000 7000

1PH4 Induction Motors

44 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.3 Bearing design and service life

Note
If the motor is operated at speeds between ns1 and nmax, a speed duty cycle with low speeds
and standstill intervals is required in order to reliably guarantee that the grease is well
distributed in the bearings.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 45
Mechanical properties of the motors
3.4 Radial force (transverse force)

3.4 Radial force (transverse force)

Specific radial forces may not be exceeded in order to guarantee perfect operation. The
radial force must not drop below a minimum value on certain shaft heights. This is indicated
in the radial force diagrams.
The radial force diagrams show the radial force FR
● at various operating speeds
● as a function of the bearing lifetime
The force diagrams and tables only apply to standard drive shaft ends. If smaller shaft
diameters are used, only reduced radial forces may be transmitted or none at all. With forces
in excess of these values, please contact your local Siemens office.

NOTICE
Motors with option L37 (increased speed) are suitable only for operation without radial
force.
When using elements which increase the force/torque (e.g. gearboxes, brakes), it must be
ensured that the higher forces are not absorbed through the motor.
When using mechanical transmission elements which subject the shaft end to a radial
force, it must be ensured that the maximum limit values specified in the radial force
diagrams are not exceeded.
For applications with an extremely low radial force load, it must be ensured that the motor
shaft is subject to the minimum radial force specified in the diagrams. Low radial forces can
cause the cylindrical-roller bearing to roll in an undefined manner, thereby reducing the
service life of the bearing. For these applications, a single bearing should be selected.

Dimensioning and calculation of the radial force FR for a belt output

Note
The radial forces at the shaft end must be precisely dimensioned according to the guidelines
specified by the belt manufacturer. The belt tension is set by means of appropriate
measuring instruments.

If the belt manufacturer has not provided accurate radial force data, then this can be
appropriately determined using the following formula:

FR = c • F U FU = 2 • 107 • P / (n • D)

1PH4 Induction Motors

46 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.4 Radial force (transverse force)

Table 3- 8 Explanation of the formula abbreviations

Formula Unit Description

abbreviation
c --- Pre-tensioning factor: The pre-tensioning factor is an empirical value
provided by the belt manufacturer. The following value can be
assumed:
for V belts: c = 1.5 to 2.5
for special plastic belts (flat belts) depending on the type of load and
belt: c = 2.0 to 2.5
FR N Radial force
FU N Circumferential force
P kW Motor output
n rpm Motor speed
D mm Diameter of belt pulley

1PH410⃞, duplex bearing (standard)

Maximum continuous speed ns1 = 5600 rpm

Max. speed nmax = 7500 rpm

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Figure 3-2 Permissible radial force FR at a distance x from the shaft shoulder for a nominal bearing
lifetime of 20 000 h.

1) Permissible for continuous operation with shorter bearing lifetime

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 47
Mechanical properties of the motors
3.4 Radial force (transverse force)

1PH410⃞, single bearing (option K00)

Maximum continuous speed ns1 = 6500 rpm

Max. speed nmax = 9000 rpm

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lifetime of 20 000 h. 1)

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Figure 3-4 Permissible radial force FR as a function of axial force FA for a nominal bearing lifetime
of 20 000 h.

1) Permissible for continuous operation with shorter bearing lifetime

1PH4 Induction Motors

48 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.4 Radial force (transverse force)

1PH410⃞, single bearing (option K00 with L37)

Maximum continuous speed ns1max = 10000 rpm

Max. speed nmax = 12000 rpm

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Figure 3-5 Permissible radial force FR at a distance x from the shaft shoulder for a nominal bearing
lifetime of 10 000 h. 1)

1) Permissible for continuous operation with shorter bearing lifetime

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Figure 3-6 Permissible radial force FR as a function of axial force FA for a nominal bearing lifetime
of 10 000 h.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 49
Mechanical properties of the motors
3.4 Radial force (transverse force)

1PH413⃞, duplex bearing (standard)

Maximum continuous speed ns1 = 5200 rpm

Max. speed nmax = 6700 rpm

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Figure 3-7 Permissible radial force FR at a distance x from the shaft shoulder for a nominal bearing
lifetime of 20 000 h. 1)

1) Permissible for continuous operation with shorter bearing lifetime

1PH4 Induction Motors

50 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.4 Radial force (transverse force)

1PH413⃞, single bearing (option K00)

Maximum continuous speed ns1 = 6000 rpm

Max. speed nmax = 8000 rpm

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Figure 3-8 Permissible radial force FR at a distance x from the shaft shoulder for a nominal bearing
lifetime of 20 000 h. 1)

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Figure 3-9 Permissible radial force FR as a function of axial force FA for a nominal bearing lifetime of
20 000 h.

1) Permissible for continuous operation with shorter bearing lifetime

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 51
Mechanical properties of the motors
3.4 Radial force (transverse force)

1PH413⃞, single bearing (option K00 with L37)

Maximum continuous speed ns1 = 9250 rpm

Max. speed nmax = 10000 rpm

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Figure 3-10 Permissible radial force FR at a distance x from the shaft shoulder for a nominal bearing
lifetime of 10 000 h. 1)

1) Permissible for continuous operation with shorter bearing lifetime

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Figure 3-11 Permissible radial force FR as a function of axial force FA for a nominal bearing lifetime of
10 000 h.

1PH4 Induction Motors

52 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.4 Radial force (transverse force)

1PH416⃞, duplex bearing (standard)

Maximum continuous speed ns1 = 4000 rpm

Max. speed nmax = 5300 rpm

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Figure 3-12 Permissible radial force FR at a distance x from the shaft shoulder for a nominal bearing
lifetime of 20 000 h.

1) Permissible for continuous operation with shorter bearing lifetime

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 53
Mechanical properties of the motors
3.4 Radial force (transverse force)

1PH416⃞, single bearing (option K00)

Maximum continuous speed ns1 = 4500 rpm

Max. speed nmax = 6500 rpm

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Figure 3-13 Permissible radial force FR at a distance x from the shaft shoulder for a nominal bearing
lifetime of 20 000 h. 1)

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Figure 3-14 Permissible radial force FR as a function of axial force FA for a nominal bearing lifetime of
20 000 h.

1) Permissible for continuous operation with shorter bearing lifetime

1PH4 Induction Motors

54 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.4 Radial force (transverse force)

1PH416⃞, single bearing (option K00 with L37)

Maximum continuous speed ns1 = 7000 rpm

Max. speed nmax = 8000 rpm

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Figure 3-15 Permissible radial force FR at a distance x from the shaft shoulder for a nominal bearing
lifetime of 10 000 h. 1)

1) Permissible for continuous operation with shorter bearing lifetime

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Figure 3-16 Permissible radial force FR as a function of axial force FA for a nominal bearing lifetime of
10 000 h.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 55
Mechanical properties of the motors
3.5 Axial force

3.5 Axial force

The axial force acting on the locating bearings comprises an external axial force (e.g.
gearbox with helical gearing, machining forces through the tool), a bearing pre-load force
and possibly the force due to the weight of the rotor when the motor is vertically mounted.
This results in a maximum axial force that is a function of the direction.
When helical toothed wheels, for example, are used as the drive element, in addition to the
radial force there is also an axial force on the motor bearings. For axial forces in the direction
of the motor, the spring-loading of the bearing can be overcome. This must be prevented, as
under certain circumstances, the bearing pre-loading is cancelled which means that the
bearing lifetime could be reduced.

Calculating the permissible axial force FAZ

The permissible axial force FAZ in operation depends on the motor mounting position.

Table 3- 9 Calculating the permissible axial force

Horizontal arrangement Shaft end facing downwards Shaft end facing upwards
)$= )$= )$=

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FAZ Permissible axial force in operation

FA Permissible axial force as a function of the average speed
FC Force due to spring-loaded bearing
FL Force due to weight of rotor

1PH4 Induction Motors

56 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.6 Shaft end and balancing

Forces due to the rotor weight

Table 3- 10 Force due to weight of the rotor and force due to spring-loaded rotor

Motor type FL in [N] FC in [N]

1PH4103 125 320
1PH4105 155 320
1PH4107 205 320
1PH4133 215 360
1PH4135 305 360
1PH4137 365 360
1PH4138 445 360
1PH4163 500 520
1PH4167 590 520
1PH4168 665 520
The values specified apply to standard drive shaft ends; the permissible force loads are
separately specified depending on the individual application for non-standard drive shaft end
dimensions. With forces in excess of these values, please contact your local Siemens office.

Table 3- 11 Axial forces for duplex bearing (standard)

Motor type Max. permissible axial force as a function of speed

1PH410⃞-4 Speed n [rpm] 1500 2000 3000 4000 5000 6000 7500
Axial force FA [N] 1440 1270 1050 920 830 760 690
1PH413⃞-4 Speed n [rpm] 1500 2000 3000 4000 5000 6700 –
Axial force FA [N] 1520 1330 1090 950 850 730 –
1PH416⃞-4 Speed n [rpm] 1500 2000 3000 4000 5300 – –
Axial force FA [N] 2080 1830 1520 1340 1180 – –

3.6 Shaft end and balancing

The drive shaft end is cylindrical in accordance with DIN 748 Part 3, IEC 60072-1. The
friction-locked shaft-hub coupling is the preferred option for fast acceleration and reversing
operation of the drives.

Standard: With keyway and fitted key (full-key balancing)

Solid shaft SH 100 Tolerance field k6
Solid shaft SH 132 Tolerance field k6
Solid shaft SH 160 Tolerance field m6
Options: K42 = plain shaft
L69 = half-key balancing
The motor balance quality is certified in accordance with DIN ISO 8821.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 57
Mechanical properties of the motors
3.7 Smooth running, concentricity and axial eccentricity

3.7 Smooth running, concentricity and axial eccentricity

Radial eccentricity, shaft and flange accuracy (concentricity and axial eccentricity) in
accordance with IEC 60072.

Table 3- 12 Radial eccentricity tolerance of the shaft to the frame axis (referred to cylindrical shaft
ends)

Shaft height [mm] Tolerance class N Tolerance class R

100 0.05 mm 0.025 mm
132 0.05 mm 0.025 mm
160 0.06 mm 0.03 mm

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Table 3- 13 Concentricity and axial eccentricity tolerance of the flange surface to the shaft axis
(referred to the centering diameter of the mounting flange)

Shaft height [mm] Tolerance class N Tolerance class R

100 0.1 mm 0.05 mm
132 0.125 mm 0.063 mm
160 0.125 mm 0.063 mm

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1PH4 Induction Motors

58 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Mechanical properties of the motors
3.8 Vibration severity grade

3.8 Vibration severity grade

The 1PH4 motors conform to vibration severity Grade A in accordance with EN 60034-14
(IEC 60034-14).
The values indicated refer only to the motor. These values can be increased at the motor
due to the overall vibration characteristics of the complete system after the drive has been
mounted.
The motors comply with the vibration severity grade up to rated speed nN.

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3.9 Paint finish

The motors are shipped with the standard paint finish RAL 7016 (anthracite).

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 59
Mechanical properties of the motors
3.9 Paint finish

1PH4 Induction Motors

60 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
Technical data and characteristics 4
4.1 Mode of operation and characteristics
A constant torque MN is available from standstill up to the rated operating point. The
constant-power range begins from the rated operating point (see P/n characteristic).
Induction motors have a high overload capacity in the constant power range. For some
induction motors, the overload capacity is reduced in the highest speed range.
At higher speeds, i.e. in the constant power range, the maximum available torque Mmax at a
specific speed n is approximated according to the following formula:

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For main spindle applications, the constant power range used to machine a workpiece with
constant cutting power is extremely important. The required drive converter power can be
reduced by optimally utilizing the constant power range.
The following limits and characteristics apply as basis for all induction motors fed from drive
converters.

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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 61
Technical data and characteristics
4.1 Mode of operation and characteristics

Power rating data for duty types S1 and S6

All power rating data of induction motors refer to continuous operation and the appropriate
duty type S1.
However, for many applications, duty type S1 does not apply, if e.g. the load varies as a
function of time. For this particular case, an equivalent sequence can be specified which
represents, as a minimum, the same load for the motor.
For shorter accelerating times, torque surges or drives which have to handle overload
conditions, short-time or peak currents are available in a 60 second cycle. The magnitude
and precise engineering of these currents are described in the documentation for the
relevant converter power units or Motor Modules.
The characteristics for continuous duty S1 and intermittent operation S6-60 %, S6-40 % and
S6-25 % describe the permissible power values for an ambient temperature of up to 40 °C. A
winding temperature rise of approx. 105 K can occur.

Speed limit
The maximum permissible speed nmax is determined by mechanical factors. The maximum
speed nmax may not be exceeded and may not be continually used.

CAUTION
If the speed nmax is exceeded, then this can result in damage to the bearings, short-circuit
end rings, press fits etc. It should be ensured that higher speeds are not possible by
appropriately designing the control or by activating the speed monitoring in the drive.

Output voltages
The converter output voltages differ according to the converter type and supply voltage.

Converter type Infeed module Mains voltage DC link voltage Output voltage
Usupply UZK Umot
SINAMICS S120 Active Line Module 400 V 600 V 425 V
380 - 480 V 3 AC Smart Line Module 400 V 528 V 380 V
Smart Line Module 480 V 634 V 460 V

1PH4 Induction Motors

62 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.2 Offset of the voltage limit characteristic

4.2 Offset of the voltage limit characteristic

The characteristics in chapter "P/n and M/n characteristics" refer to the Active Line Module,
Usupply = 400 V. The output voltage Umot is 425 V.
In order to identify the motor limits with an output voltage other than 425 V, the plotted
voltage limiting characteristic must be shifted accordingly for the new output voltage.

NOTICE
The offset in the voltage limiting characteristic is only valid for linear characteristics.

Calculating the new voltage limiting characteristic


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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 63
Technical data and characteristics
4.3 P/n and M/n characteristics

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4.3 P/n and M/n characteristics

Irrespective of the operating mode, running motors must be cooled continuously.

Table 4- 1 Explanation of abbreviations in the following tables

Abbreviation Unit Description

nN rpm Rated speed
PN kW Rated power
MN Nm (lb-in) Rated torque
IN A Rated current
UN V Rated voltage
fN Hz Rated frequency
n2 rpm Speed for field weakening with constant power
nmax rpm Maximum speed
Tth min Thermal time constant
Iμ A No-load current
Imax A Maximum current

1PH4 Induction Motors

64 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

4.3.1 Characteristics for production machines

Table 4- 2 1PH4103-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
1500 7,5 48,0 20,5 350 52,8 5400 9000 6 12,0 26,0

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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 65
Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 3 1PH4105-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

66 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 4 1PH4107-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 67
Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 5 1PH4133-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

68 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 6 1PH4135-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 69
Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 7 1PH4137-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

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1PH4 Induction Motors

70 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 8 1PH4163-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 71
Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 9 1PH4167-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

72 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 10 1PH4168-❑❑F5

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 73
Technical data and characteristics
4.3 P/n and M/n characteristics

4.3.2 Characteristics for machine tools

Table 4- 11 1PH4103-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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74 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 12 1PH4105-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

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Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 75
Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 13 1PH4107-❑❑F2

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1PH4 Induction Motors

76 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 14 1PH4133-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
1500 15,0 95,0 55,0 229 51,9 8290 11000 11 18,8 92,0
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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 77
Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 15 1PH4135-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

78 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 16 1PH4137-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 79
Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 17 1PH4138-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
1500 30,0 191,0 102,0 244 51,6 7861 10000 11 35,8 164

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1PH4 Induction Motors

80 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 18 1PH4163-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 81
Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 19 1PH4167-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

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1PH4 Induction Motors

82 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.3 P/n and M/n characteristics

Table 4- 20 1PH4168-❑❑F2

nN PN MN IN UN fN n2 nmax Tth Iμ Imax

[rpm] [kW] [Nm] [A] [V] [Hz] [rpm] [rpm] [min] [A] [A]
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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 83
Technical data and characteristics
4.4 Dimension sheets

4.4 Dimension sheets

CAD CREATOR
Using a configuration interface that is very easy to understand, CAD CREATOR allows you
to quickly find
● technical data
● dimension drawings
● 2D/3D CAD data
and supports you when generating plant/system documentation regarding project-specific
information and parts lists.
In the online version the data for motors, drives and CNC controllers are currently available
to you. On the Intranet at [Link]
Motors
● 1FK7, 1FT6, 1FT7, 1FE1 synchronous motors
● 1FW3 complete torque motors
● 1FK7, 1FK7 DYA, 1FT6, 1FT7 geared motors
● 1PH7, 1PH4, 1PL6, 1PH8 SH 355 induction motors
● 1PM4, 1PM6 induction motors
● 2SP1 spindle motors
SINAMICS S120
● Control Units
● Booksize Line Modules
● Line-side components
● Booksize Motor Modules
● DC link components
● Additional system components
● Encoder system connection
● MOTION-CONNECT connection system
SIMOTION D
● SIMOTION D410 DP, D410 PN, D425. D435, D445
SINUMERIK solution line
● Controllers
● Operator components for CNC controls

1PH4 Induction Motors

84 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.4 Dimension sheets

How up-to-date are the dimension drawings

Note
Siemens AG reserves the right to change the dimensions of the motors as part of
mechanical design improvements without prior notice. This means that dimensions drawings
can go out-of-date. Up-to-date dimension drawings can be requested at no charge from your
local SIEMENS representative.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 85
Technical data and characteristics
4.4 Dimension sheets

1PH4 water cooling IM B35

For motor Dimensions in mm (in)

Shaft Type DIN a a1 b b1 c c1 e1 f f1 h i2 k m m1 m2 n

height IEC B P A N LA – – AB T H – LB BA – – AA
1PH4, type IM B35, water cooling
100 1PH4103 349 250 160 180 11 12 215 190 4 100 80 416 35 60 24 40
(13.74) (9.84) (6.30) (7.09) (0.43) (0.47) (8.46) (7.48) (0.16) (3.94) (3.15) (16.38) (1.38) (2.36) (0.94) (1.57)
1PH4105 409 476
(16.10) (18.74)
1PH4107 474 541
(18.66) (21.30)
132 1PH4133 377 350 216 250 14 16 300 245 5 132 110 458 36 85 24 43
(14.84) (13.78) (8.50) (9.84) (0.55) (0.63) (11.81) (9.65) (0.20) (5.20) (4.33) (18.03) (1.42) (3.35) (0.94) (1.69)
1PH4135 447 528
(17.60) (20.79)
1PH4137 497 578
(19.57) (22.76)

DE shaft extension

Shaft Type DIN o p s s2 s3 w1 d d6 I t u

height IEC – HD K K – C D – E GA F

100 1PH4103 244 259 12 14 Pg 29 44 38 M12 80 41 10

(9.61) (10.20) (0.47) (0.55) (1.73) (1.50) (3.15) (1.61) (0.39)
1PH4105 304
(11.97)
1PH4107 369
(14.53)
132 1PH4133 264 334.5 12 18 Pg 36 53 42 M16 110 45 12
(10.39) (13.17) (0.47) (0.71) (2.09) (1.77) (4.33) (1.77) (0.47)
1PH4135 334
(13.15)
1PH4137 384
(15.12)

1PH410 . Water connection Water connection

1PH413 . G 1/4 for 1PH410. G 1/4 for 1PH410.
k
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1PH4 Induction Motors

86 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Technical data and characteristics
4.4 Dimension sheets

For motor Dimensions in mm (in)

Shaft Type DIN a a1 b b1 c c1 e1 f f1 h i2 k m m1 m2 n

height IEC B P A N LA – – AB T H – LB BA – – AA
1PH4, type IM B35, water cooling
160 1PH4163 508 400 254 300 15 18 350 294 5 160 110 591 44 77 29 49
(20.00) (15.75) (10.00) (11.81) (0.59) (0.71) (13.78) (11.57) (0.20) (6.30) (4.33) (23.27) (1.73) (3.03) (1.14) (1.93)
1PH4167 563 646
(22.17) (25.43)
1PH4168 608 691
(23.94) (27.20)

DE shaft extension

Shaft Type DIN o p s s2 s3 w1 d d6 I t u

height IEC – HD K K – C D – E GA F

160 1PH4163 407 388 14 18 Pg 36 56 55 M20 110 59 16

(16.02) (15.28) (0.55) (0.71) (2.20) (2.17) (4.33) (2.32) (0.63)
1PH4167 462
(18.19)
1PH4168 507
(19.96)

1PH416 .
k
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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 87
Technical data and characteristics
4.4 Dimension sheets

1PH4 Induction Motors

88 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
Motor components 5
5.1 Thermal motor protection
A temperature-dependent resistor is integrated in the stator winding to monitor the motor
temperature.

Table 5- 1 Properties and technical specifications

Designation Description
Type KTY 84 (PTC thermistor)
Resistance when cold (20 °C) approx. 580 Ω
Resistance when warm (100 °C) approx. 1000 Ω
Response temperature Alarm at 120 °C ± 5 °C
Trip at 155 °C ± 5 °C
Connection via signal cable

NOTICE
The polarity must be observed.

The resistance of the KTY 84 thermistor changes proportionally to the winding temperature
change (refer to the following diagram).

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Figure 5-1 Resistance characteristic of the KTY 84 as a function of the temperature

The KTY 84 is evaluated in the converter whose closed-loop control takes into account the
temperature characteristic of the motor winding. When a fault occurs, an appropriate
message is output on the drive converter. When the motor temperature increases, a
message "Alarm motor overtemperature" is output; this can be externally evaluated. If this
signal is ignored, the drive converter shuts down after a preset time period or, when the
motor limit temperature or shutdown temperature is exceeded, the converter shuts down with
an appropriate fault message.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 89
Motor components
5.1 Thermal motor protection

WARNING
The built-in KTY temperature sensor protects the motors against overload up to Imax.
There is no adequate protection for thermally critical load situations, e.g. a high overload at
motor standstill. For this reason, additional protection in the form, for example, of a thermal
overcurrent relay must be provided.

The temperature sensor is designed so that the DIN/EN requirement for "protective
separation" is fulfilled.

WARNING
If the user carries out an additional high-voltage test, then the ends of the temperature
sensor cables must be short-circuited before the test is carried out! If the test voltage is
connected to only one temperature sensor terminal, then it will be destroyed.

1PH4 Induction Motors

90 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.2 Encoder

5.2 Encoder

NOTICE
When the encoder is replaced, the position of the encoder system with respect to the motor
EMF must be adjusted. Only qualified personnel may replace an encoder. If the encoder to
the motor EMF is incorrectly adjusted, this can result in uncontrolled motion.

The encoder is selected in the motor Order No. (MLFB) using the appropriate letter at the 9th
position. The letter ID at the 9th position of the Order No. (MLFB) differs for motors with and
without DRIVE-CLiQ.

Table 5- 2 ID for encoder selection in the order number (MLFB)

Encoder type ID for 9th position in the

MLFB
Motors without DRIVE-CLiQ interface
Absolute encoder 2048 S/R singleturn, 4096 revolutions multiturn, with E
EnDat interface (AM2048S/R encoder)
Incremental encoder HTL 1024 S/R (encoder 1024S/R) H
Incremental encoder HTL 2048 S/R (encoder 2048S/R) J
Incremental encoder sin/cos 1 Vpp 2048 S/R with C and D track M
(encoder IC2048S/R)
Incremental encoder sin/cos 1 Vpp 2048 S/R with C and D track N
(encoder IN2048S/R)
Motors with DRIVE-CLiQ interface
Absolute encoder 22 bit singleturn (resolution 4194304, internal (2048 F
S/R) + 12 bit multiturn (traversing range 4096 revolutions)
(encoder AM22DQ)
Incremental encoder 22 bit (resolution 4194304, internal 2048 S/R) + D
commutating position 11 bit (encoder IC22DQ)
Incremental encoder 22 bit (resolution 4194304, internal 2048 S/R), Q
without commutating position (encoder IN19DQ)

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 91
Motor components
5.2 Encoder

5.2.1 Encoder connection for motors with DRIVE-CLiQ

Motors with DRIVE-CLiQ have a sensor module that includes the encoder evaluation, the
motor temperature sensing and an electronic rating plate.
This sensor module instead of the signal connector and has a 10-pin RJ45-plus socket.

WARNING
The sensor module contains motor and encoder-specific data as well as an electronic rating
plate. This is the reason that this sensor module may only be operated on the original motor
- and may not be mounted onto other motors or replaced by a sensor module from other
motors.
The sensor module has direct contact to components that can be destroyed by electrostatic
discharge (ESDS). Neither hands nor tools that could be electrostatically charged may
come into contact with the connections.

5.2.2 Encoder connection for motors without DRIVE-CLiQ

Motors without DRIVE-CLiQ are connected using the 17-pin flange socket.

1PH4 Induction Motors

92 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.2 Encoder

5.2.3 Incremental encoder HTL

Function:
● Angular measuring system for the commutation
● Speed actual value sensing
● Indirect incremental measuring system for the position control loop
● One zero pulse (reference mark) per revolution

Table 5- 3 Properties and technical data

Properties Incremental encoder HTL 1024 S/R Incremental encoder HTL 2048 S/R
(encoder HTL1024S/R) (encoder HTL2048S/R)
Coupling on NDE on NDE
Operating voltage +10 ... +30 V +10 ... +30 V
Current consumption max. 150 mA max. 150 mA
Incremental resolution 1024 2048
(periods per revolution)
Incremental signals HTL HTL
Track A, track B, zero pulse and Track A, track B, zero pulse and
inverted signals inverted signals
Angular error ±1' ±1'

Connection

Table 5- 4 Connection assignment, 12-pin flange-mounted socket

PIN No. Signal

1 B*
2 +1R1
3 R
4 R*
5 A  

6 A*   

7 CTRL TACH 
 
8 B
 
9 not connected
10 M encoder
When viewing the plug-in side (pins)
11 -1R2
12 P encoder

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 93
Motor components
5.2 Encoder

Cables
Mating connector: 6FX2003-0SU12

Table 5- 5 Pre-fabricated cable for SINAMICS:

6FX ☐ 002 - 2AH00 - ☐☐☐ 0

↓ ↓↓↓
↓ Length
5 MOTION- Max. cable lengths:
CONNECTⓇ500 without transfer of inverted signals,150 m
8 MOTION- with transfer of inverted signals, 300 m
CONNECTⓇ800
For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT
connection system"

1PH4 Induction Motors

94 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.2 Encoder

5.2.4 Incremental encoder sin/cos 1Vpp

Function:
● Angular measuring system for the commutation
● Speed actual value sensing
● Indirect incremental measuring system for the position control loop
● One zero pulse (reference mark) per revolution

Table 5- 6 Properties and technical data

Properties Incremental encoder sin/cos 1 Vpp Incremental encoder sin/cos 1 Vpp

2048 S/R with C and D track 2048 S/R without C and D track
(encoder IC2048S/R) (encoder IN2048S/R)
Coupling on NDE on NDE
Operating voltage +5 V ±5 % +5 V ±5 %
Current consumption max. 150 mA max. 150 mA
A-B track: resolution, incremental 2048 S/R (1 Vpp) 2048 S/R (1 Vpp)
(sin/cos periods per revolution)
C-D track: rotor position (sin/cos periods per 1 S/R (1 Vpp) ---
revolution)
Reference signal 1 per revolution 1 per revolution
Angular error ±40'' ±40''

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of rotation when viewing the drive end)

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 95
Motor components
5.2 Encoder

Connection

Table 5- 7 Connection assignment, 17-pin flange-mounted socket

PIN No. Signal

1 A
2 A*
3 R
4 D*
5 C  
6 C*   

7 M encoder  
 
8 +1R1 

9 -1R2  

10 P encoder  
11 B 

12 B* When viewing the plug-in side (pins)

13 R*
14 D
15 0 V sense
16 5 V sense
17 not connected

Cables
Mating connector: 6FX2003-0SU17

Table 5- 8 Pre-fabricated cable for SINAMICS

6FX ☐ 002 - 2CA31 - ☐☐☐ 0

↓ ↓↓↓
↓ Length
5 MOTION-
CONNECTⓇ500 Max. cable length 100 m
8 MOTION-
CONNECTⓇ800
For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT
connection system"

1PH4 Induction Motors

96 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.2 Encoder

5.2.5 Absolute encoder (EnDat)

Function:
● Angular measuring system for the commutation
● Speed actual value sensing
● Indirect measuring system for absolute position determination within a revolution
● Indirect measuring system for absolute position determination within a traversing range of
4096 revolutions
● Indirect incremental measuring system for the position control loop

Table 5- 9 Properties and technical data

Properties Absolute encoder EnDat 2048 S/R

(AM2048S/R encoder)
Coupling on NDE
Operating voltage +5 V ±5 %
Current consumption max. 300 mA
Absolute resolution (singleturn) 8192
Multiturn traversing range 4096 revolutions
A-B track: resolution, incremental (sin/cos periods per revolution) 2048 S/R (1 Vpp)
Angular error ±40''
Serial absolute position interface EnDat 2.1

Connection
Table 5- 10 Connection assignment, 17-pin flange-mounted socket

PIN No. Signal

1 A
2 A*
3 data
4 not connected
5 clock
6 not connected
7 M encoder  
8 +1R1   

9 -1R2   

10 P encoder 
  
11 B
12 B*  

13 data*
14 clock* When viewing the plug-in side (pins)
15 0 V sense
16 5 V sense
17 not connected

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 97
Motor components
5.2 Encoder

Cables
Mating connector: 6FX2003-0SU17

Table 5- 11 Pre-fabricated cable for SINAMICS

6FX ☐ 002 - 2EQ10 - ☐☐☐ 0

↓ ↓↓↓
↓ Length
5 MOTION-
CONNECTⓇ500 Max. cable length 100 m
8 MOTION-
CONNECTⓇ800
For other technical data and length code, refer to catalog, Chapter "MOTION-CONNECT
connection system"

1PH4 Induction Motors

98 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.3 Holding brake

5.3 Holding brake

The motor can be ordered with a single-disc holding brake fitted at the drive end in order to
hold the motor shaft without play at standstill.

Note
The holding brake cannot be retrofitted!
The holding brake cannot be combined with the two-speed selector gearbox.

Table 5- 12 Order codes for the holding brake

Holding brake for motors, SH 100 to SH 160 Order code

Motor is prepared for mounting a holding brake; G95
holding brake is mounted by the customer.
Motor with mounted ZF holding brake G46

Design
The drive shaft bearing end shield is supplied with an external bearing cover (special
version) as a fastening part for the magnet block (brake pad). The magnet block can be
attached by the customer. The armature disk of the brake is screwed on to the output
element (belt pulley or similar). The brakes are brushless and maintenance free. Both
braking surfaces are made of metal.

Table 5- 13 Degree of protection and supply voltage

Degree of protection IP00

Supply voltage 24 VDC ±10 %

Mode of operation
The brake works according to the open-circuit principle, i.e. the brake is open when de-
energized.

CAUTION
Only turn brakes on with motor at standstill.
The holding brake must be released when switching the gearbox and when the motor is
running (no current). There is no remaining torque after release.
The holding brake is only designed for a limited number of emergency braking operations. It
is not permissible to use the brake as operating brake.
After mounting the motor, the brake must be checked for proper function.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 99
Motor components
5.3 Holding brake

Technical data of the holding brake

Table 5- 14 Technical data of the holding brake

Shaft height ZF type Order No. Holding torque Power intake 1) Closing time
[mm] [Nm] [W] [ms]
100 EB 3M 2LX2 146–0 30 20 100
132 EB 8M 2LX2 145–0 100 34 130
160 EB 8M 2LX2 145–0 100 34 130
1) Coil temperature 20 °C

1PH4 Induction Motors

100 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.3 Holding brake

Dimensions of the single-disc holding brake for motors with shaft heights 100 to 160

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Figure 5-3 Mounting a holding brake on the drive end of motors 1PH410⃞ to 1PH416⃞ as an example: Armature disk
mount to a V-belt pulley with key (upper half) or to a toothed-belt pulley for tensioning elements (lower half)

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 101
Motor components
5.4 Gear

Table 5- 15 Dimensions for mounting the single-disc holding brake

Shaft height Drive shaft end, dimensions in [mm]

[mm] d D I h y d1 d2 d3 d4
H8 3 x offset by 120°
100 38 118 80 77 15 45 94 ± 0,1 M6 42
132 42 167 110 100 11 70 118 ± 0,1 M8 60
160 55 167 110 100 7 70 118 ± 0,1 M8 63

5.4 Gear
A gearbox must be mounted, if
● the drive torque is not sufficient at low speeds
● the constant power range is not sufficient in order to utilize the cutting power over the
complete speed range.
For questions regarding gearboxes, please directly contact the following:

Company ZF Friedrichshafen AG, Antriebstechnik Maschinenbau

D-88038 Friedrichshafen, Germany
Phone: 07541/77-0
Fax: 07541/77-3470
Internet: [Link]

The following requirements must be fulfilled in order to mount a gearbox:

Table 5- 16 Prerequisites for mounting a gearbox

Prerequisites for mounting a gearbox for shaft height 100 to 160

Type of construction IM B5, IM B35 or IM V15
Shaft with key and full-key balancing

Gearbox features
● Version as planetary gear
● Gearbox efficiency above 95 %
● Gearboxes are available for motors, shaft heights 100 to 160
● Selector gearboxes are available up to a drive output of 100 kW
● Types of construction: IM B35 (IM V15) and IM B5 (IM V1) are possible

1PH4 Induction Motors

102 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.4 Gear

Note
1PH4 motors are only designed for stressing in accordance with the specifications (refer
to the radial force diagram and maximum torque).
When using force/torque reinforcing elements, e.g. a gearbox, the increased mechanical
stress (e.g. from heavy belt pre-tension forces) must be carried by appropriate reinforcing
elements. The system planner must take this into consideration. For a gearbox, that
means that increased belt pre-tension forces must be carried by the gearbox, for
example, and transferred to the machine.
For drive units which, for example, are mounted to the gearbox flange or gearbox
enclosure, the motors with type of construction IM B35 must be supported at the NDE
without subjecting the motor frame to any stress.

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Figure 5-4 Speed-power diagram when using a two-stage selector gearbox to extend the constant
power speed range of main spindle drive motors

Example: Motor without selector gearbox

For P = constant from nN = 1500 rpm to nmax = 6300 rpm a constant power control range
greater than 1:4 is possible.
Same motor with selector gearbox:
For gearbox stage i1 = 4 and i2 = 1 a constant power control range of greater than 1:16 is
possible (nN' = 375 rpm to nmax = 6300 rpm).

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 103
Motor components
5.4 Gear

Gearbox mounted outside the spindle box

The following advantages are obtained by locating the gearbox outside the spindle box:
● Gearbox vibration is not transferred.
● Separate lubricating systems for the main spindle (grease) and selector gearbox (oil).
● No noise and no temperature fluctuations caused by the gearbox pinion wheels in the
spindle box.
● Instead of using belts, the drive power can also be transferred from the gearbox output
using pinion (on request) or co-axially through an equalizing coupling.

Vibration magnitudes
Motor + gearbox: Tolerance grade R (acc. to DIN ISO 2373)
This also applies if motor tolerance level S is ordered.

Seal between motor flange and gearbox flange

On SH 132 and SH 160, the seal between the motor flange and gearbox flange must be
made with sealing compound (e.g. Terostat 93, Teroson) due to the uninterrupted centering
shoulder.

5.4.1 Gearbox design

 


 
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1PH4 Induction Motors

104 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.4 Gear

The following applies to the Switch position I: i1 = 4

selector gearbox:
Switch position II: i2 = 1
Both gearbox ratios are electrically selected and the setting is monitored using limit switches.
The gearbox output lies coaxially to the motor shaft.
Circumferential backlash (measured on gearbox output): 30'
For milling and machining with interrupted cut, the following special versions are available on
request:
● Lower play: Max. 20'
● Lower play for increased requirements: Max. 15'

Belt pulley
● The belt pulley should be in the form of a cup wheel.
● The gearbox output shaft has a flange with outer centering and tapped holes to retain the
belt pulley.
● The complete drive should be designed to be as stiff as possible using large belt cross-
sections. This has a positive impact on the smooth running properties of the drive.

5.4.2 Specifications

Table 5- 17 Technical data for gearbox

Type SH Order No. Maximum Rated torque Maximum torque Weight Output
ZF speed (S1 duty) (S6 duty, housing
identifier nmax 10 min duty cycle,
max. 60% load duration)
Drive Output Drive Output
[rpm] [Nm] i=1 i=4 [Nm] i=1 i=4 [kg] [mm]
[Nm] [Nm] [Nm] [Nm]
2K120 100 2LG4312-... 8000 1) 120 120 480 140 140 560 30 100
9000 2)
2K250 132 2LG4315-... 6300 250 250 1000 400 400 1600 62 116
8000 2)
2K300 160 2LG4320-... 6300 300 300 1200 400 400 1600 70 140
8000 2)

1) Higher maximum speed from 8000 ... 9000 rpm for more than 20% load duration is only
possible with injection lubrication.
2) Permissible with gearbox oil cooling for gearbox stage i = 1.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 105
Motor components
5.4 Gear

NOTICE
When designing the complete drive unit (motor with gear) the gearbox data is decisive.
With 1PH4168 motors, for example, the torque must be reduced to 300 Nm.
For motors, shaft heights 100 and 132, the maximum motor speed should be limited to the
permissible gearbox speed 2K120 / 2K250.
For other binding technical data and engineering information/instructions (e.g. lubrication,
temperature rise, permissible radial forces and examples), please refer to Catalog 2K
Gearboxes from ZF (Zahnradfabrik Friedrichshafen).

5.4.3 Electrical connection

Power supply for the selector unit: 24 V DC ±10 %
The mechanical selector unit requires a separate supply.
Connector (incl. in the scope of supply): Manufacturer, Harting; 7-pin + PE, type HAN 7D

     3(

0
6 6

Figure 5-6 Circuit diagram

Table 5- 18 Explanation of the connections

Connector Number and Input Out- Voltage Current

contact no. Designation put

2 and 3 1 selector unit 0 – 24 V DC Imax = 5 A (inrush current)

4 and 6 2 limit switches 0 0 24 V DC, Umax = 42 V DC Imax = 5 A

1PH4 Induction Motors

106 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.4 Gear

5.4.4 Gearbox stage selection

When changing the gearbox stage, the following information must be carefully observed:
● Only change over the gearbox stage at standstill; e.g. while changing the tool.
● During selection, the direction of rotation should be changed approximately 5 times per
second. The gears normally mesh at the first direction of rotation change so that selection
times of between 300 and 400 ms can be achieved.
● The gearbox stage should not be changed without oscillation.
● The motor may only start to accelerate 200 ms after the gear stage has been changed.
● The selection must be monitored using a time relay.
If the selection command was not able to be executed, the selection must be reversed
after 2 s. A time limit of 10 s should be provided for approx. 4 to 5 additional selection
operations.

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Figure 5-7 Function sequence when changing the gearbox stage

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 107
Motor components
5.4 Gear

Table 5- 19 Control sequence when selecting the gearbox stage

Gearbox stage selection Connector contact No.

2 3 4/5 (S1) 5/6 (S2)
On ratio changeover from stage i2 to i1
a Initial setting (f) +24 V DC 0V 0 L
b Selection sequence 0 0
c Mechanical selection carried out up to endstop 1) L 0
On ratio changeover from stage i1 to i2
d Initial setting (c) 0V +24 V DC L 0
e Selection sequence 0 0
f Mechanical selection carried out up to endstop 1) 0 L

L Contact closed
0 Contact open
1) A limit switch (S1 or S2) sends a signal to the control after selection to switch out the selector unit.

1PH4 Induction Motors

108 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.4 Gear

5.4.5 Lubrication

Splash lubrication

Oil level check: Visually using a sight glass

The oil level depends on the mounting position:
horizontally and vertically: Middle of sight glass1)
For an inclined mounting Mark on the angled oil level indicator (mount additionally)
position:
Oils which can be used: HLP 32 acc. to ISO-VG 68
Oil drain bolts: on both sides

1) The oil volume data on the rating plate is only an approximate value

Circulating oil lubrication

Circulating oil lubrication is required for the following applications:
● for continuous operation
● for operation over a longer period of time in one gearbox stage
● for intermittent operation with short no-load intervals
The type of circulating oil lubrication depends on which operating temperature level is
required in use. Several applications require a low operating temperature level. We
recommend, in these cases, circulating oil lubrication. The oil intake quantity is between 1
and 1.5 l/min with an oil pressure of approx. 1.5 bar. The images of the selector gearbox
(see below) show the approximate oil intake and outlet positions on the gearbox. The precise
dimensions can be taken from the relevant mounting drawings.
For the following gearboxes, circulating oil lubrication is required for V1 or V3 vertical
mounting positions:
● Gearbox 2K120
● Gearbox 2K121
● Gearbox 2K250
● Gearbox 2K300

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 109
Motor components
5.4 Gear

5.4.6 Connections for circulating oil lubrication, shaft height 100

0
/
.

( '

* )

Figure 5-8 Connections for selector gearbox with selector unit for frame size 100

Table 5- 20 Connections for circulating oil lubrication

Max. pressure Wiring Wiring Mounting position

Oil return Oil inlet
0.2 bar M (0.5 dm3/min) V1
1.5 bar K/L (1.0 dm3/min) (closed version)
1.5 bar D
1.5 bar Main direction of G (1.5 dm3/min) B5
rotation Main direction of rotation V1
clockwise 1) clockwise
E F (1.5 dm3/min)
Main direction of Main direction of rotation
rotation counter-clockwise
counter-clockwise 1)
Note: Circulating oil lubrication is required for certain gearboxes and V1 or V3 vertical mounting
positions:
1) When viewing the gearbox drive from the motor

1PH4 Induction Motors

110 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.4 Gear

5.4.7 Connections for circulating oil lubrication, shaft heights 132 and 160

0
2

. /

( 3
'
1
* )

+

Figure 5-9 Selector gearbox with selector unit for frame sizes 132 and 160

Table 5- 21 Connections for circulating oil lubrication

Max. pressure Connection Connection Mounting position

Oil return Oil inlet
2 bar H P (1.5 dm3/min) V3
0.5 bar M (0.5dm3/min) V1
1.5 bar N (1.5 dm3/min) (closed version)
1.5 bar D
1.5 bar Main direction of G (1.5 dm3/min) B5
rotation Main direction of V1
clockwise 1) rotation
E clockwise
Main direction of F (1.5 dm3/min)
rotation Main direction of
counter-clockwise 1) rotation
counter-clockwise
Note: Circulating oil lubrication is required for certain gearboxes and V1 or V3 vertical mounting
positions:
Connection O is also possible (0.5 dm3/min)

1) When viewing the gearbox drive from the motor

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 111
Motor components
5.4 Gear

5.4.8 Flange dimensions

s2

e2
b d

Figure 5-10 Flange dimensions

Table 5- 22 Flange dimensions

Two-stage Shaft height Standard motor companion dimensions

Selector gearbox h d l b1 e1 a1 s1
2K120 100 100–0,5 38 k6 80 180 j6 215 ± 0,5 – 14 ± 0,2
2K250 132 132–0,5 42 k6 110 250 h6 300 ± 0,5 – 18 ± 0,2
2K300 160 160–0,5 55 k6 110 300 h6 350 ± 0,5 – 18 ± 0,2

1PH4 Induction Motors

112 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.4 Gear

5.4.9 Gearbox dimensions

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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 113
Motor components
5.4 Gear

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1PH4 Induction Motors

114 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Motor components
5.4 Gear

5.4.10 Permissible dimension deviations

Table 5- 23 Permissible dimension deviations

Dim. permissible deviations

a, b up to 250 mm ±0.75 mm
from 250 mm to 500 mm ±1.0 mm
from 500 mm to 750 mm ±1.5 mm
b1 up to 230 mm DIN 7160 j6
over 230 mm h6
d, d1 up to 11 mm DIN 7160 j6
from 11 mm to 50 mm k6
over 50 mm m6
e1 up to 200 mm ±0.25 mm
from 200 mm to 500 mm ±0.5 mm
h from 50 mm to 250 mm DIN 747 –0.5 mm
from 250 mm to 500 mm –1.0 mm
i, i1, i2 up to 85 mm ±0.75 mm
from 85 mm to 130 mm ±1.0 mm
from 130 mm to 240 mm ±1.5 mm
u, t, u1, t1 acc. to DIN 6885 Sheet 1

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 115
Motor components
5.4 Gear

1PH4 Induction Motors

116 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
Connection methods 6
6.1 SINAMICS drive I/O

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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 117
Connection methods
6.2 Power connection

6.2 Power connection

Connecting motors

Note
The motors can be fed from a DC link voltage of up to 700 V DC.

Table 6- 1 Overview, connection system for 1PH4 motors

SH Number Max. cross-section that can be Terminal strip for PE connection size/
Main terminals connected temperature sensor cable lug width
100 3 x M5 16 mm2 3 terminals M4/9 mm
132 3 x M5 35 mm2 withcable lug 3 terminals M5/15 mm
connection
160 3 x M10 70 mm2 with cable lug 3 terminals M6/15 mm
connection

CAUTION
Carefully observe the current which the motor draws for your particular application!
Adequately dimension the connecting cables according to IEC 60204-1.

Power cable

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Figure 6-2 Power cable

1PH4 Induction Motors

118 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Connection methods
6.2 Power connection

Note
The cables are available in a UL version or for higher mechanical requirements.
For technical data, see Catalog.

Connecting-up information

Note
The overall system compatibility is only guaranteed when using shielded power cables.
Shields must be incorporated in the protective grounding concept. Protective ground should
be connected to conductors that are open-circuit and that are not being used and also
electrical cables that can be touched. If the brake feeder cables in the SIEMENS cable
accessories are not used, then the brake conductor cores and shields must be connected to
the cabinet ground (open-circuit cables result in capacitive charges!).

WARNING
Before carrying out any work on the AC motor, please ensure that it is powered-down and
the system is locked-out so that the motor cannot re-start!
Please observe the rating plate data and circuit diagram in the terminal box.

● Twisted or three-core cables with additional ground conductor should be

used as motor feeder cables. The insulation should be removed from the ends of the
conductors so that the remaining insulation extends up to the cable lug or terminal.
● The connecting cables should be freely arranged in the terminal box so that the protective
conductor has an overlength and the cable conductor insulation cannot be damaged.
Connecting cables should be appropriately strain relieved.
● Please ensure that the following minimum air distances are maintained: Supply voltages
up to 500 V: Minimum air distance 4.5 mm
● After connecting up, the following should be checked:
– The inside of the terminal box must be clean and free of any cable pieces
– All of the terminal screws must be tight
– The minimum air distances must be maintained
– The cable glands must be reliably sealed
– Unused cable glands must be closed and the plugs must be tightly screwed in place
– All of the sealing surfaces must be in a perfect condition

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 119
Connection methods
6.2 Power connection

Current-carrying capacity for power and signal cables

The current-carrying capacity of PVC/PUR-insulated copper cables is specified for routing
types B1, B2 and C under continuous operating conditions in the table with reference to an
ambient air temperature of 40 °C. For other ambient temperatures, the values must be
corrected by the factors from the "Derating factors" table.

Table 6- 2 Cable cross section and current-carrying capacity

Cross section Current-carrying capacity rms; AC 50/60 Hz or DC for routing type

[mm2] B1 [A] B2 [A] C [A]
Electronics (according to EN 60204-1)
0,20 - 4,3 4,4
0,50 - 7,5 7,5
0,75 - 9 9,5
Power (according to EN 60204-1)
0,75 8,6 8,5 9,8
1,00 10,3 10,1 11,7
1,50 13,5 13,1 15,2
2,50 18,3 17,4 21
4 24 23 28
6 31 30 36
10 44 40 50
16 59 54 66
25 77 70 84
35 96 86 104
50 117 103 125
70 149 130 160
95 180 165 194
120 208 179 225
Power (according to IEC 60364-5-52)
150 - - 344
185 - - 392
> 185 Values must be taken from the standard

Table 6- 3 Derating factors for power and signal cables

Ambient air temperature [°C] Derating factor according to EN 60204-1 Table D1

30 1,15
35 1,08
40 1,00
45 0,91
50 0,82
55 0,71
60 0,58

1PH4 Induction Motors

120 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Connection methods
6.3 Signal connection

6.3 Signal connection

DRIVE-CLiQ is the preferred method for connecting the encoder systems to SINAMICS.
Motors with a DRIVE-CLiQ interface can be ordered for this purpose. Motors with a DRIVE-
CLiQ interface can be directly connected to the associated motor module via the available
MOTION-CONNECT DRIVE-CLiQ cables. The MOTION-CONNECT DRIVE-CLiQ cable is
connected to the motor in degree of protection IP67. The DRIVE-CLiQ interface supplies
power to the motor encoder via the integrated 24 VDC supply and transfers the motor
encoder and temperature signals and the electronic type plate data, e.g. a unique
identification number, rating data (voltage, current, torque) to the control unit. The MOTION-
CONNECT DRIVE-CLiQ cable is used universally for connecting the various encoder types.
These motors simplify commissioning and diagnostics, as the motor and encoder type are
identified automatically.

Encoder connection on motors with DRIVE-CLiQ

Motors with DRIVE-CLiQ interfaces can be directly connected to the corresponding Motor
Module via the available MOTION-CONNECT DRIVE-CLiQ cables. This data is transferred
directly to the Control Unit.

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Figure 6-3 Encoder connection on motors with DRIVE-CLiQ

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 121
Connection methods
6.3 Signal connection

Cables on motors with DRIVE-CLiQ

With DRIVE-CLiQ, the same cable is used for all encoder types. Only pre-assembled cables
from Siemens (MOTION-CONNECT) may be used.

Table 6- 4 Pre-assembled cable

6FX ☐ 002 - ☐DC☐☐ - ☐☐☐ 0

↓ ↓↓↓
↓ Length
5 MOTION- max. cable length 100 m
CONNECTⓇ500
8 MOTION- max. cable length 50 m
CONNECTⓇ800
For other technical data and length code, refer to Catalog, Chapter "MOTION-CONNECT
connection system"

Encoder connection on motors without DRIVE-CLiQ

Motors without DRIVE-CLiQ require a Sensor Module Cabinet-Mounted or operation with
SINAMICS S120. The Sensor Modules evaluate the signals from the connected motor
encoders or external encoders and convert them to DRIVE-CLiQ. In conjunction with motor
encoders, the motor temperature can also be evaluated using Sensor Modules. For
additional information, refer to the SINAMICS Equipment Manual.

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Figure 6-4 Encoder connection on motors without DRIVE-CLiQ

1PH4 Induction Motors

122 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Connection methods
6.3 Signal connection

Cables on motors without DRIVE-CLiQ

Only pre-assembled cables from Siemens (MOTION-CONNECT) may be used.

Table 6- 5 Pre-assembled cable

6FX ☐ 002 - 2AC31 - ☐☐☐ 0

↓ ↓↓↓
↓ Length
5 MOTION- max. cable length 100 m
CONNECTⓇ500
8 MOTION- max. cable length 50 m
CONNECTⓇ800
For other technical data and length code, refer to Catalog, Chapter "MOTION-CONNECT
connection system"

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 123
Connection methods
6.3 Signal connection

1PH4 Induction Motors

124 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
Information on the application of motors 7
7.1 Transportation / storage before use
During transportation and if the motors are out of operation for a long period of time, the
cooling circuit must be completely emptied to protect against frost damage and corrosion.
The motors should be stored indoors in dry, low-dust and low-vibration (vrms < 0.2 mm/s)
rooms. The motors should not be stored longer than two years at room temperature (+5° C
to +40° C) to retain the service life of the grease.
Read the additional notes regarding transportation and storage in the operating instructions.

7.2 Ambient conditions

The bearings are sealed at both ends and designed for a minimum ambient temperature in
operation of -15° C.

7.3 Routing cables in a wet/moist environment

NOTICE
If the motor is mounted in a humid environment, the power and signal cables must be
routed as shown in the following figure.
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6,(0(16

6,(0(16

6,(0(16
6,(0(16

ULFKWLJ SHUPLWWHG QLFKWHUODXEW QRWSHUPLWWHG

Figure 7-1 Principle of cable routing in a wet/moist environment

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 125
Information on the application of motors
7.4 Mounting position/types of construction

7.4 Mounting position/types of construction

Table 7- 1 Designation of types of construction (accdg. to IEC 60034-7)

Type of Representation Description

construction
IM B35 Standard

IM V15 Special construction types

Observe the special conditions applicable to vertical axes!

Note that a special seal is required for IM V36!

IM V36

CAUTION
Liquid must not be allowed to build up on the flange on vertically or horizontally mounted
motors. Failure to protect the flange against liquid build-up may damage the bearing and/or
the bearing grease.

1PH4 Induction Motors

126 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Information on the application of motors
7.5 Mounting

7.5 Mounting

Mounting instructions

WARNING
These motors are electrically operated. When electrical equipment is operated, certain
parts of these motors are at hazardous voltage levels. If this motor is not correctly
handled/operated, this can result in death or severe bodily injury as well as significant
material damage. Please carefully observe the warning information in this section an on the
product itself.
Only qualified personnel may carry-out service or repair work on this motor.
Before starting any work, the motor must be disconnected from the line supply and
grounded.
Only spare parts, certified by the manufacturer, may be used.
The specified service/maintenance intervals and measures as well as the procedures for
repair and replacement must be carefully maintained and observed.

WARNING
When transporting the motors, use all of the hoisting lugs provided!
All work should be undertaken with the system in a no-voltage condition!
The motor should be connected up according to the circuit diagram provided.
In the terminal box it must be ensure that the connecting cables are insulated with respect
to the terminal board cover.
After the motor has been installed, the brake (if one is used) must be checked to ensure
that it is functioning perfectly!

Note
Flange mounting is only possible using studs and nuts. Clearance M1 for threading the nut
between the motor flange and motor frame acc. to DIN 42677 (see table).

Table 7- 2 Flange mounting with threaded studs and nuts

Shaft height [mm] M1 [mm]

100 44
132 50
0RWRU
160 65

0

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 127
Information on the application of motors
7.5 Mounting

Outgoing feeder on NDE

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Mounting information and instructions

The following mounting instructions must be carefully observed:
● For high-speed machines, we recommend that the complete unit is dynamically balanced
after couplings or belt pulleys have been mounted.
● Use suitable equipment when mounting drive elements. Use the thread at the shaft end.
● Do not apply any blows or axial pressure to the shaft end.
● Especially for high-speed motors with flange mounting, it is important that the mounting is
stiff in order to locate any resonant frequency as high as possible so that it remains
above the maximum rotational frequency.
● With flange mounting, the vibration quality of the drive unit can be negatively affected if
the mounting is too flexible. For type of construction IM B35, a foot fastening at the non-
drive end is required to adhere to the vibration severity limit values.
● For 1PH4 motors, the screw hole cover plates for the foot fastening should be reattached
after mounting the motor.

CAUTION
Liquid must be prevented from collecting in the flange, both in the vertical as well as
horizontal mounting positions. This would have a negative impact on the bearing and
bearing grease.

1PH4 Induction Motors

128 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Information on the application of motors
7.5 Mounting

Natural frequency when mounted

The motor is a system which is capable of vibration at its natural frequency. For all 1PH
motors, this resonant frequency lies above the specified maximum speed.
When the motor is mounted onto a driven machine, a new system, which is capable of
vibration, is created with modified natural frequencies. These can lie within the motor speed
range.
This can result in undesirable vibrations in the mechanical drive transmission.

Note
Motors must be carefully mounted on adequately stiff foundations or bedplates. Additional
elasticities of the foundation/bedplates can result in resonance effects of the natural
frequency at the operating speed and therefore result in inadmissibly high vibration values.

The magnitude of the natural frequency when the motor is mounted depends on various
factors and can be influenced by the following points:
● Mechanical transmission elements (gearboxes, belts, couplings, pinions, etc.)
● Stiffness of the machine design to which the motor is mounted
● Stiffness of the motor in the area around the foot or customer flange
● Motor weight
● Machine weight and the weight of the mechanical system in the vicinity of the motor
● Damping properties of the motor and the machine
● Mounting type, mounting position (IM B5; IM B3; IM B35; IM V1; etc.)
● Motor weight distribution, i.e. length, shaft height

Permissible induced vibrations

External vibrations are introduced into the motor through the motor foundation and/or the
drive mechanical transmission through the motor frame and/or through the rotor. In order to
ensure perfect functioning of the drive as well as a long motor lifetime, these types of
vibrations, introduced into the drive system, should not exceed the specific limit values of the
motor. Vibrations caused by the rotor must be minimized by appropriately balancing the
motor.

Table 7- 3 Vibration values

Vibration frequency Vibration values for SH 100 to 160

< 6.3 Hz Vibration displacement s ≤ 0.16 mm
6,3 ... 63 Hz Vibration velocity vrms ≤ 4.5 mm/s
> 63 Hz Vibration acceleration a ≤ 2.55 m/s2

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 129
Information on the application of motors
7.5 Mounting

1PH4 Induction Motors

130 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
Appendix A
A.1 Description of terms

DE
Drive end

Maximum continuous speed nS1

The maximum permissible speed that is continuously permitted without speed duty cycles.

Max. current Imax

This is the maximum current (rms phase value) that can briefly flow for dynamic operations
(e.g. when accelerating) without damaging the motor.

Maximum speed nmax

The maximum permissible speed nmax is determined by mechanical factors. The maximum
speed nmax must not be exceeded.

CAUTION
If the speed nmax is exceeded, this can result in damage to the bearings, short-circuit end
rings, press fits etc. It should be ensured that higher speeds are not possible by
appropriately designing the control or by activating the speed monitoring in the drive
system.

The motor may not operate continuously at maximum speed nmax. Unless a different duty
cycle is specified, the speed must be reduced as stated below:

Duty cycle for a 10-minute cycle

3 min nmax
6 min 2/3 nmax
1 min Standstill

Maximum torque Mmax

Torque which is briefly available for dynamic operations (e.g. when accelerating).
Mmax = 2 ∙ MN

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 131
Appendix
A.1 Description of terms

Modes
The operating modes (duty types) are defined in IEC 60034, Part 1. The maximum duty
cycle duration for duty types S1 and S6 is 10 minutes unless otherwise specified.

NDE
Non-drive end

No-load current Iμ
This is the current (rms phase current) that is required in order to operate the motor under
no-load conditions at rated speed without load torque. The no-load current defines the motor
magnetization in the base speed range (low speed at the start of field weakening).

Rated current IN
This is the the current (rms phase value) that flows at the rated speed and rated torque and
can be thermally provided according to the specified operating mode (duty type) according to
IEC 60034-1.

Rated frequency fN
Frequency required to obtain the performance ratings (PN, nN, etc.).

Rated power PN
The rated power is the power that is mechanically available at the shaft that can be thermally
provided corresponding to the specified operating mode (duty type) according to
IEC 60034-1.

Rated speed nN
This is the speed for which the rated power and the rated torque are defined corresponding
to the specified operating mode (duty type) according to IEC 60034-1.

Rated torque MN
The rated torque is the torque that is mechanically available at the shaft that can be
thermally provided corresponding to the specified operating mode (duty type) according to
IEC 60034-1.

Rated voltage VN
Voltage between two motor phases for which the rating data (PN, nN, etc.) are defined. The
rated voltage definition takes into account magnetic (iron saturation) and thermal factors.

1PH4 Induction Motors

132 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Appendix
A.1 Description of terms

S1 duty (continuous operation)

Operation with a constant load, the duration of which is sufficient that the motor goes into a
thermal steady-state condition.

S6 duty (intermittent operation)

S6 duty is operation which comprises a sequence of identical duty cycles; each of these duty
cycles comprises a time with constant motor load and a no-load time. Unless otherwise
specified, the load period refers to a duty cycle of 10 min.

S6-40 % = 4 min load operation, 6 min no-load operation

S6-60 % = 6 min load operation, 4 min no-load operation

Speed for field weakening with constant power n2

Maximum achievable speed at rated power corresponding to the specified operating mode
(duty type) according to IEC 60034-1.

Thermal time constant Tth

The thermal time constant defines the temperature rise of the motor winding when the motor
load is suddenly increased (step increase) up to the permissible S1 torque. The motor has
reached 63% of its S1 final temperature after Tth.

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 133
Appendix
A.2 References

A.2 References

Overview of publications of planning manuals

An updated overview of publications is available in a number of languages on the Internet at:
[Link]/motioncontrol
Select "Support" → "Technical Documentation" → "Ordering Documentation" → "Printed
Documentation".

Catalogs

Abbreviations Catalog name

NC 61 SINUMERIK & SINAMICS
NC 60 SINUMERIK & SIMODRIVE
PM 21 SIMOTION & SINAMICS
DA 65.3 Servo motors
DA 65.4 SIMODRIVE 611 universal and POSMO
DA 65.10 SIMOVERT MASTERDRIVES VC
DA 65.11 SIMOVERT MASTERDRIVES MC

Electronic Documentation

Abbreviations DOC ON CD
CD1 The SINUMERIK System
(includes all SINUMERIK 840D/810D and SIMODRIVE 611D)
CD2 The SINAMICS System

1PH4 Induction Motors

134 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
 Appendix
A.3 Suggestions/corrections

A.3 Suggestions/corrections

Should you come across any printing errors when reading this publication, please notify us
on this sheet. We would also be grateful for any suggestions and recommendations for
improvement.

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1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 135
Appendix
A.3 Suggestions/corrections

1PH4 Induction Motors

136 Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1
Index

A H
Absolute encoders, 97 Hotline, 6
Axial eccentricity tolerance, 58

I
B Incremental encoder HTL, 93
Bearing change interval, 44 Incremental encoder sin/cos 1Vpp, 95
Bearing version, 43 Induced vibration, 129
Interfaces, 117

C
M
Concentricity tolerance, 58
Configuring, 29 Mounting, 127
Connecting-up information, 119 Mounting position, 126
Connection, 118
Construction types, 126
Continuous operating speed, 44 P
Cooling, 39
Power cable, 118
Power/speed characteristics, 64
D
Danger and warning information, 7 R
Disposal, 7
Rating plate, 26
Residual risks, 10
E
Electrical connection, 118 S
ESDS instructions, 9
Service & Support, 6
SinuCom, 31
SIZER, 29
F
STARTER, 31
Forces due to the rotor weight, 57

T
G Technical Support, 6
Gear, 102 Third-party products, 9
Lubrication, 109 Transportation, 125
Specifications, 105 Type plate, 26
Gearbox design, 104
Gearbox dimensions, 113

1PH4 Induction Motors

Configuration Manual, (APH4S), 08/2008, 6SN1197-0AD64-0BP1 137
Siemens AG
Industry Sector
Motion Control Systems
P.O. Box 3180
91050 ERLANGEN
GERMANY
[Link]/motioncontrol