Thermal Relay ST Specifications Guide
Thermal Relay ST Specifications Guide
A.
C.
Tripping characteristics . 8
Instantaneous 13
Front plate 14
Contacts . 14
E. Special designs
Description of relays types STa, STb, STc, STd, STe, STf, STh, STi, STm,
STn, STp, STr, STg, STk, STs. . 16
Table showing contact connections 17
F. Table oftype designations . 19
G. Application
Choice of scales . . . . . . . . . . . . . . . . . . 19
Determining the numbers of relays per circuit-breaker . 19
Limit-current trip . . 20
Short-circuit strength . . . . 20
Series trip . . . . . . . . . 20
Current-transformer tripping . 20
Protection of machines with special cooling 20
Protection of machines for short-time loading 20
H. Testing . 21
I. Accessories
Auxiliary current transformers 21
Current-limiting resistor . 21
Series choke . . . . 21
C. T. trip unit . . . 21
Ordering instruc1:ions . 22
Technical data . . 23
24
-3-
The thermal ST is used for and thickness Df which determine the time constant
overload protection of electrical equipment of ali of the and a heaier which carries
such as machines, càble, etc. The thermal ST contains a the current and heats the bimetal element and
Even when the load is variable, its temperature rise thermal element for overload protection and an the storage element. The measuring system, heat
closely follows that of the object or part of the in- overcurrent relay for short-circuit orc)te~ctllon storage and heater elements are ali endosed in a
stallation being protected. When the set tempera- The thermal element comprises the mE~as,urilng jacket r to prevent radiation (see Fig. 3).
ture rise is exceeded, the relay actuates its contact svstE~m IcemSISlllnu of Df bimetal its upper end the mE~asurilna
and thus closes a warning or tripping circuito Until its linear expansion, ",,.,.. ,,,,,.,.tinrlJ'll
this limit is reached, it permits any load and thus
allows fuI! advantage to be taken of the thermal
capacity of the protected object.
Overcurrent relays are not suited to this task as
they do noUake into account the thermal properties- a------_
of the protected object. a - -_ _
The secondary thermal relay type ST is also
equipped with an overcurrent relay independent of
the thermal part, which picks up immediately a set b
current is exceeded. This is known asthe limit- c
current trip and may be used for instantaneous d
short-circuit protection or, in conjunction with a e
separate time-Iag relay, for overcurrent-time pro- r
tection (see examples of connections on page 28). Fig.1 m
The a. c. design of the relay is intended for con- Secondary thermal relay type ST
nection to currenttransformers having a secondary in casing for flush mounting n
current of 5 A, while the d. c. version is connected with rear connection
a Signal reset button
to a shunt,or parallel to the winding of a machine o
with the voltage drop at fullload of at least 1'75 V.
Definiiion of rise
BROWN BOVERI 79750-'
The temperature rise which concerns the relay is
the difference between the temperature of the pro-
Fig.2
tected object when loaded and the ambient tem-
perature. Internai connection
of secondary thermal relay type ST
SROWN SOVERI
q
Fig.3
Secondary thermal relay type ST
the ~~l.;UIf with casing removed
Legend for Fig. 2 and 3
-4 5-
great care and should be checked when the relay transfer of heat usually has a time constant of the smaller time constant of the heat a temperature difference and
is overhauled (see Qperating instructions). several minutes. The heat absorbed the oil, small variable constant for the transfer De-[WE~en
A red a' (Fig. J), carried forward by the which duly becomes hotter, is distributed by it overload it is governed by the larger time constant heat carrier and atmosphere. Hence the curves
temperature rise pointer, indicates the maximum throughout the whole of the transformer mass and of the transfer from oil to coolant. The conditions forthetemperature rise ofthe relaytype ST
temperature rise reached by the proteded object. are similar for cables and rotating machines.. exhibit a small initial timeconstant (initial tangent)
It can be reset by means of the button i (Fig. 3). The of the thermal relay and a high sustained time constant (until 63% of
The measuring elemenf actuates the ST for supervising objeds whose TQlnnQrJ:i1"i I IrQ the steady-state temperature rise is attained); the
ture rise pointer q (Fig. 3) and on rise follows the rules outlined above is latter is known as T the time constant of the
through a differential gear. On reaching the pick-up the fact that the rise of its The temperature rise of the relay with respect to
a a series connedion is the curves to 11. in
transfers, the first having only a mode- accordance with the foregoing remarks, these are
rise can be set on the rate and small time con- the sum oftwo curves, they only applyto the current
setting spindle ..•......•.....•. res~t .?utton'of the stant between the heater element with at which were and cannot necessarily
maximum temperature pointer has been pulled off. measuring element and hea1 carrier, the second be converted to heavy current loads.
This adjustment must be performed with a screw-
driver and is visible on the scale b on which the
pick-up temperature rise is set. When the tempera-
ture rise drops to about 20% below its pick-up value
the contact reverts to its position of rest.
The secondary thermal relay is designed for a BROWN BOVER/ 79751-/
current setting of 4-5 A. The match between these
limits and the full-Ioad current of the proteded Fig.4
object is made with the sliding resistor H (Fig.3) in- Defining the time constants
parallel with the measuring system. Re the current
match and setting see chapter D (page 14).
conduded byit to the cooling medium (air and/or
Tripping characteristics ofthe thermal relay water). The time constant of this second transfer
of heat is of the order of 1-2 hours. Thus the curve
showing the temperature rise of the transformer
When a homogeneous body with a uniform heat
copper can be treated as the sum of two exponen-
transfer resistance to a cooling medium across its
tial curves with different steady-state temperature
surface, is heated at a constantrate, its tempera-
rises, one having a small time constant, the other a
ture rises according to an exponentiallaw:
large one. If the current, and thereby the losses in
the transformer are abruptly increased, the copper
rapidly assumes its steady-state temperature re-
lative to the oil; the rise in temperature of the oil,
With no initial load, and therefore with {}o O, however, is much slower. If a definite upper limit
we obtain is stipulated for the temperature rise in the copper,
the permissible duration of this load is primarily
{} = {}oo (1 - e- ~)
where min
-6- -7-
1: 20 min T= min
min ~iP'r'nl"'lI"l:~rv thermal StA~(hJ'-~t~1rA rise
of type
.6t% ~ec
200 120
.6tO/o .6t"C 180
.6t% .6tOC
160 100
200 120 140 80
200 120
120
180 100 60
180
80
100 160 60 40
160
40 20
140 20
140
O O
20 30 40 50s O 10 20 30 40 50s
120 120
--- ---
100
--- - -
80
60
40
20
5 -"l1l"I=. . ..,.;1;,0;;,,;:;-20 min (4a, 5a)
O
20 40 60 100 min (1-8)
1 2 3 5x'Z'
BROWN BOYERI 79752·1
Fig. 6. Time constant T = 20 min Fig. 8. Time constant T = 40 min
.6t o Q 6tO
200 120J---..--r----r--r----.
180
160 100 Legend:
'C ~//
O 140 80 / 1 Curve of temperature rise for 0,5 x/E 6 Cooling curve when fed with 1 x/E
180
~" ~/~
.....
..... l;...
120
100 60 v '
/
lx? 2
3
Curve of temperature rise for 1 X/E
Curve of temperature rise for 1,5 X/E
7
8
Cooling curve when fed with 0,5 X/E
Cooling curve when relay dead
4't' ~I ~
Curve of temperature rise for 6 x/E
5al./1 3>('
~ "
/
l,;.., ..../
/
V 80
I V/
/1 /
4
4a
Curve of temperature rise for 2 x/E
Curve of temperature rise for 2 x/E
9
10O 60 40
~~
I
!/ /;/ V ... 4a ~/ 5a Curve of temperature rise for 3 x/E
I/' /
160
. . ""<- :%
/ .....
I I
1
I I / / / [,0/
I/ 40 20 I '/
//
I /
~I fjft ~
/
120
,f( I\~I.
I
~I
~,)
-- .:::.::.- -- ~
7 ;:-
//
/
~
The following are plotted:
-- ---
'-
100 6O
,pl 'I. ~ - --- '"'"
1---
Temperature rise ,1 to C for relays with o C scale
3~ ..::::-. ---
,,' -- :...- -
1/
/' 1-. I- I- I- ,-
~
U /(;J! ,~, ~v.l
~ Abcsissae: Time in min for curves 4a and 5a
Time in min for the other curves
80 ...-:;--
!~I11
'~
4O
I ~ v" ~
ifII' '> % / ~
Time as multiple of the time constant 7:
Mean ...alue
~ ..... ~ ~
,I' I ~ ~
.I~ ~
60 ,,- 7 .....
- - Scatter
:II~ ,,-
~~
~
40 l'
" ~
.....
~.......
-- - ~ ...:::.::::::
s:::.
- - -~ --- ,.::::- --- -
2O
'Jv"
'~
--~~
",,=- S;;:,.._
--
20 1..
- .-
= -I
--- ~-::.::~o=- 8~
~
~r- ~~
~
O O ? 10 15 - 25 min (4a, 5a)
I 30 60 90 120 150 min (1-8)
O 2 3 4 5x'Z'
BROWN BOYERI 79753·1
-8- -9-
min T=
180
160
140
30 40 50s 10 20 30 40 50s
- ..... --
--- -..
8
o 240 80 160 320 (l-8)
O 4 1 2 4
enowN EIOVERI
7975(H BROWN 190VERI 79757 I
Legend:
1 Curveof temperature rise for 0,5 x 'E 6 Cooling curve when fed with 1 x IE
2 Curve of temperature rise for 1 x 'E 7 Cooling curve when fed with 0,5 x 'E
3 Curve of temperature rise for 1,5 x IE 8 Cooling curve when relay dead
4 Curve of temperature risefor2 x IE 9 Curve of temperature rise for 6 X'E
4a Curve of temperature rise for 2 X'E
5a Curve of temperature rise for 3 x'E
-10 - -11 -
min
200 120'1---+--1--4--1--1---1--+--+--1---1--1--1-----: J
180
160
20 30 40 50s
1lW-!:...",..-:e==---.-:::=..-D----II-~
[Link]..u.u.J,.!.U.W..u.u.J"""""'w.,
Fig.12
Determination of the final temperatura rise
Legend:
I Curves of risa and fali of temperature
- 12- -13 -
used,
have an overcurrent not
value of the Iimit-current short-circuit
currents over 180 A see chapter E, page
The normal range for Iimit-current setting with a
normally-open contact is 3-10 x 'E., with a nnI"1n"Il'IlIl,'_
X 'E. and 00.
up,
the
measure the 1'lI:Hnn,I:lI"l"lI1'1
The front carries
pick-up temperature rise tI. As shown in
perpendicular to i'-)(;~mnlj:l,~ of how to determine the current setting:
the together with the
gear norrnéll relélYª the scale is
calibrated in °C and marked 20-120° C At; the tem- Casing and terminais
perature rise is indicated At.
The point600 At, the steady-state rise at the set Therelay iS,supplied with a dust-tight casing
current, is specially marked. (For other scale enamelled matt black and has a front glass through
Rated current of generator 87 A
markings see under special designs, pages 16 anc! which the front plate with the pick-up signals and
Transformation ratio of c. t. 100/5 A
18). test terminais are easily visible (Fig. 1). The termi-
Steady-state tempo rise of object 70° C
For protected objects whose steady-state tem- nais for connecting the leads are at the rear. By
Relayscale chosen (type STc) o-1eo-200%
perature risedoesnofamountt06()OC, we recom- displa.çiflg<thernouflting fra,me the relay can be
Rated secondary current 87 x = 4·35 A
mend the useof the special design type STc (see modified for f1ush or surface mounting.
Setting resistor of relay set to IE = 4·35 A
page 16). The setting scale in this case is calibrated If on a surface-mounted relay it is desired to have
Thus, at full-Ioad current of the generator the relay
in % and marked 40-200% At; the temperature rise the terminais afthe fróht, ém additional mounting
shows a temperature rise reading of 100%
is then indicated between O and 200% At. The point frame with a terminalblock has to be used (see
100% At, the steady-state rise at the set current is dimension drawing, page 35); thisis screwed to the
then specially marked. relay and contains the ,connections between the
normal terminais at the rear of 'the relay and those Example 2:
on the front of the [Link] screw for c10sing the
cover can be sealed. Rated current of motor 70 A
The terminais are suitable for wires up to 3'5 mm Transformation ratio of c. t. 100/5 A
For the normal design the pick-up signal k for diameter. IUhe 'relay has to be mounted on a panel Steady-state tempo rise of object 60° C
thermal trip is marked "AtO C", the signal c for the more than 6 mm thick,with rear connection, ex- Relay scale chosen 0-60-120° C
limit-current trip being marked "x '60°". These tended terminais can be supplied against an extra Rated secondary current 70 x 5/100 = 3'5 A
signals consist of a red disc which appears behind charge.
Time constant successive objects, each with a time con- P,-P3 Measured points
stant, (e.g. cable feeders connected to motors),
The time constant T of the relay is the time in the relay should be adapted to the smallest time
minutes taken [Link] relay to reach 63% Of the constant. Pick-up temperature rise,
rise cold when If there is no information available regarding the
supplied with the set current (see page 6). time constants of the protected object, the values Set current The pick-up temperature rise is set about 5°C
(a) Choice oftime constant: can be obtained with sufficient accuracy from the higher, but not more than1O°C higher, than the
It should be roughly equal to or slightly less than tables on pages 26/27. The set current IE. raises the ralay to its steady state steady-state rise of the protected object at the seí
that of the protected object, in order that the tem- (b) Setting the time constants: temperature of 60°C above ambient (or 100% for current. Thus with normalcalibraíion at 60°C this
perature rise oUhe relay maytake place atthe same Thedesired time [Link] is set on the relay relays with percentage scale, type STc) or 40°C for means 65-70°C; with percentage setting(relaytype
rate or slightly morequickly than that of the object. before it leaves the works and is inscribed on the relays with a special Centigrade scale (see page 18). STc) with 100% as steady-state figure, it means
Since the time constant for the rise in temperature front plate, bottom right. The time constant of the It can be 4 and 5 A and is 110-120%. Forthis setting pull off the reset knob i
oftechnical equipment canonlybe determinedwith relay can be varied in steps 01.20, 30, 40, 60, 80 and on the relay with 160° or 1,00%, etc. and turn the slotted shafttill the pointer b (Fig. 3) is
a fairly large tolerance, the approximate match by 110 min, by combining different numbers of metal This current setting must correspond to the on the desired setting of the pick-up temperature
the relay is quite adequate. When there are several plates of various thicknesses in the heat carrier. maximumadmissible sustained current for the rise.
-14 - -15 -
types and STr.
With these variants it should be .remembered
that in ali in which the limit-current
actuates one and one ... "'....... "'111,'_
open contact (Le. the with suffixes i, m, h, p,
q limit-current has a range cor-
STc
Auxiliary Use of relay trip circuit Test plug
limit-current trip Relay type
Other setting ranges for the limit-current trip:
supply
de:me'-I
glze
(noc)
blocks
-16 - -17-
c. t. can be used at the same time for are available:
aO,:lptma the main c. t.
the set current ofthe relay. Ifthisis unnecessary, it Normal design designated ST
is given a 1:1 ratio. Forthistaskonly 2. Graduated
I"h~~n'l',:>r E)
model type SB 0·5 (page 21) may be used, [Link] reads 30°C when disconnected.
we cannot 3.
ularly by the limit-current nor that therelay will reads 40°C when disconnected.
be able to withstand the short-circuit current.
The short circuitin this case must be cleared and
the either the = other range for limit-current
rh;"ntli=>1' E)
limit-current contact 01' by some other quick-acting
means of short-circuit The d = for below 40
range of the instantaneous limit-current is the for use on d. c.
Llt (no suffix) for frequencies > 60-500
same as for the normally-closed limit-current con- °C
tact. 801--+---+---+---+---+----1
b,c, s b without compensation of ambient changes
ne::1lI'rt:>ln1 scale
allowance
losses
Type STs
Connection e, f, h, i, m, n, p, q, r
see Table on page 17
Design with special scales: of contacts
18 - -19 -
that thelr c>o.t"'t'\nrl"""\1 current cannot exceed this For ta 420 s we find a = 2·44 from 13
The limit-current is intended Thenprmally-closed thermal contact is unsuit- The primary current setting IE 103A.
abléfor thiskind of tripping. But since there is no IN rated motor current Therefore the ratio of the c. t. must be between
against short circuits. In cases where ta
likelihood the supply failing when the thermal ofthe motor the limits 103: 5 A and 1'25 x 103, Le. 129: 5 A. 5up-
need for graduation of the ,.... I'".n, I'".n
trip picks up, the normally-open thermal contact Llt rise of the 125: 5 is chosen, the set current of the
on the breaker trip coi! direct.
may be used fqr series trip with a. c. motor (corresponding to Llt = 100% for re- wor ks out to IE = 103 x 51125, i.e. IE 4·1 A. Thus
to motors
When these cannot be the with the attains temperature rise
are the natural ends of
supplementary device type J 2 or J 3 must be used, T 60 min, time constant of the motor at a motor current of IN during the
If time graduation is nec:essalry
to whetherthe c.t. is orthree- The thermal is assumed to have set to 4'1 The
must actuate a
In this must have constant of 60 mino or
in turn actuates the
open contacts (see page 21).
-20 - 21 -
In order to avoid unnecessary correspondenc e , Rated current 5A
Example
the order should contain the following information:
Setting range of currentfor steady-state tenrlpe!ratul
At to 4-5
Forthe 40-60 c/s
1, 6 C!'I'ron"",'I'h for < 0,3 s 40 X IE.
2, secondary thermal
Time constant, variable 20, 30, 40, 60, 110 min
3, STs
4, Rated frequency 50 c/s
5, Time constant 30 min 3-10 X 160 0 or blocked
6, Circuit diagram (see p, 29-34) AK 420302
7, Details of and terminais ftush, rear connection Scatteras % of ±
8, Spedal installation details Tripping times in terms of current see Fig. 13 (page 13)
(e,g, for relays for fitting in panels more than
6mm Delay afterthermal trip, before reclosure is possible constant oUhe relay, initialload and magni-
9, Spedal designs calibration 20-100°C to allow for iron losses
tude of the overload CD
Remarks: Remarks:
CD If necessary, the thermal relay can be made to for no-volt with a.c,
CD If the information under 11 and 12 is stated, the @ Only required when the secondary current ofthe
fali back at once by raising the piek-up tempera-
relays will be set in the factory and the scale in- main c. t, at the maximum admissible serviCe
ture .rise by about 10°C;on expiry of a suitable
scribed with the ratio of the associated c. t. and current of the protected object is not between
period, it must be restored to its original setting.
the current setting, 4 and 5 A, or when relay type STk is used.
® Only required for type STg, ® Only required for type STk.
- 22- -23 -
Flush or surface mounting, rear connection, time constant 20 min
and Prices
tWeight Priee For surface mounting, front connection
S hort-ei reu it Cireuit Contaets and serew plugs
PL eaeh
Type strength diagram min
for < 0.·3 s I appr. kg I
No. I Fig. Th9rmal eootaet limit-eurrent eontaet
min
constant 60 min
min
110 min
2-6 X IE and 00
limit-
3-6 x 11:. and 00
Relay contacts for separate auxiliary supply, screw plug onl)l blocks limit-current trip 4-12 X ./E with point at 15 x IE and 00 AB 323 29
Relay contacts for separate auxiliary supply, screw plug only blocks thermal trip
5Tp 180 A 546 d 3 AB 323 09 3,55 Designation Type Weight and IPricea
3,55 Auxiliary current transformer to match current 5B05 Price list A 3-2
5Th 180 A 546 d 4 AB 32310
Resistor for relay type 5Tk TOv 2/100 Price list MA 342
Choke for relay type 5Tg on application
two-phase 2
C. T. trip unit on application
three-phase J3
Remarks:
® Notes see page 21.
Relay contacts for common auxiliary supply @ Reduced extra price when 10 or more of
the same type ordered at one time:
instead of
@ Red uced extra when several the
same type ordered at the same time:
Relay contacts for separate auxiliary supply, screw plug only blocks limit-current trip
from 4 instead of
from 8 instead of
5Tfk 280 A 549 d AB 32314 3,55
contacts for separate auxiliary supply, screw plug only blocks thermal trip
-~- -~-
_ .... _fi
The tnlln"fllirllt'l table contains the "".... 'UI......... the thermal time constants Hsted
Hochstaedter
2-12 15-400 20
Cross- service
-70 30 mm2 < 1 kV 5kV 10 kV 20kV 20kV 30
2
70-170 40
-55 30 'cable cable relay cable cable
min mio min min min
55-400 40 <.D <D <D <D <D
Totallyenclosed
-40 30
6
40-300 50 3x
-15 60
8-12 15-250 60 3x 70 20 20 30 30 38 30 61 60 42 40 44
Synchronous machines
3x 95 23 20 36 30 43 40 66 60 47 40 47
Time constant of relay
Type
min 3x120 27 20 39 30 47 40 70 60 52 40 51
i
3x150 30 30 45 40 49 40 74 60 57 40 53
3x185 34 30 49 40 55 4CJ 78 60 64 60 59
Transformers (oil-immersed)
3 x 240 40 40 40 61 60 83 ao 73 60 68
80
Forced-draught
> 30 110
- 26- --27 -
Cireuit ;<:l"''''''''''''C> for
Limit-eurrent trip for breaker, thermal frip for signalling . see page 30
Limit-eurrent trip for signalling, thermal trip for breaker. see page 31
i
For frequencies below 40 eis . . . . . . . . . . . .. see page 32 I
I
Short-cireuit eurrents > 180 A ,-- 1
Common auxiliary supply . see page 33
79761-1
Q)
-,---....... _----- .....
Example . see below Fig.1 Fig.2
Tyoe ST (standard design) Front view of Fig.1
AK 420302)
R r:- -5 - G "6--=:1
r-~-=:=--I·l
-....-+-4~----------------s
--+-+......- - - - - - - - - - - - - - -
3
$- _
T V 7E; \
., D2T'f' 1
3
Ii
I'
· I L~..J
.I
I·
r';'I
· I
liIT?~ ~~! i
o~---
rJr~tjh
I '. i· I I ·I
i· ! i 3
I
I
IA.
! ,I !· .I .I
I~ !l~i, I I -,-! I
I·· I
·I
II
iL .J
I
'----y--'
7
Fig.19
A i-Ieater element E Setting resistor
Example of circuit diagram (AK 420321)
B Thermal contact F Test terminais
Overload protection with overcurrent time protection
C limit"current trip relay G Screw plug
Neutral insulated
D Instantaneous contact H Blocking contact
Legend:
1 Busbars 5 Time-Iag relay
2 Current transformer 6 Signalling device
3 Circuit-breaker 7 To protected object ® Terminais for from eonneetion; only supplied when expressly stipulated. Terminais marked the same
4 Secondary thermal relay type ST are eonneeted to one another.
79870 I
r--·--------,
i
i,
r---'---',!,I
r'-'-'l
r--·-·------,
. r--·----i
11
I
'
I· .I . B·J
"L.__ II !i
I, r-s'l 'I
~i i
L.__ J
i ! l!?lj il~ ~,
, I.
I I I' ,i I
I·
I
. .,
I I ,i !
,· !I .i i, !I .i I'
i.
.Ii
!, , ! I
iL ._J II Ii L J'
"
•
I
S8
38
86
84 i• i S8 86 !I
11\ t::'----.-.-.
18 82 •.
k 38
18
84
82 •
\.!I' 8 8 8 8 8 8 8
~'2'345-T;;;;~'1 CD i.!. 8 .8 ! ~••--:-~
1 2 3 4 5 6 79788"
Fig.4 Fig.5
Front view of Fig.1-4 Front view of Fig. 1-4
Legend:
Legend:
A Heater element E Setting resistor A Heater element E Setting resistor
B Thermal contact F Test terminais B Thermal contact F Test terminais
C Limit-current Itrip relay G Screw plug C Limit-current trip relay G Screw plug
O Instantaneous contact H Blocking contact O Instantaneous contact H Blocking contact
CD Terminais for front connection; only supplied when expressly stipulated. Terminais marked the same CD Terminais for front connection; only supplied when expressly stipulated. Terminais marked the same
are connected to one another. are connected to one another.
r--------, 1
i i r-
!! r'S--l
L- __ l
ii i
! i i
I
! I' i
·I .I
I· I. I
L
·I I,
J
i
i
1. .2
3,. .4 i
i
L _
79767,1 7. 8
Fig.1 Fig.2 Fig.3 5. .6
Type STdr
(AK 420340)
Type STde
(AK 420341)
Front view of Fig.1 and 2
3
1. .2
3. .4
K L CD· •
Legend:
A Heater element E Setting resistor k
B Thermal contact F Test terminais K L
C limit-current trip relay G Screw plug SROWN SOVERI 4 79770-11
D Instantaneous contact
Fig.1 Fig.2
Type STk Front view of Fig. 1
(AK 420306)
Legend:
1 Relay type STK
A Heater element
B Thermal contact
C limit-current trip relay
D Instantaneous contact
E 5etting resistor
F Test terminais
G 5crew plug
H Blocking contact
2 Resistor type TDv 2/100
3 Auxiliary currenttransformer 5B 0'5
4 Current transformer
CD Terminais for front connection; only supplied when expressly stipulated. Terminais marked the same
are connected to one another.
CD Terminais for front connection; only supplied when expressly stipulated. Terminais marked the same
® limit-current trip cannot be used. are connected to one another.
a. c. or d. c.
Short-circuit current 180 A
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I BROWN BOVERI 58745.111
i Fig.1 Fig.2
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i For flush mounting
rear connection for Fig. 1 and 3
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Front view of Fig. 1-4
Legend:
1 Relay type STK Legend:
A Heater element Aa Terminais for leads up to 3·5 mm
B Thermal contact Cd Reset button for signals
C Limit-current trip relay
D Instantaneous contact
E Setting resistor
F Test terminais
G Screw plug
H Blocking contact
2 Resistor type TDv 2/100
3 Auxiliary current transformer SN 0'5
4 Current t;ansformer
L L
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Printed in Switzerland
The time constant affects how quickly a thermal relay can cool down or heat up, thereby influencing the tripping behavior. Relays with shorter time constants react more rapidly to changes in current, meaning they will reach the preset temperature rise faster, leading to a quicker trip time . Conversely, longer time constants slow down the temperature change rate, delaying the tripping action. Figures depicting these differences indicate that the curves of temperature rise vary with time constants, where a greater constant results in a slower increase and a later plateau at steady-state temperature .
Adjusting relay settings based on the type of current source and frequency is critical to ensure proper relay operation and protection. Different current sources provide variable characteristics, such as voltage or frequency, which influence the relay's tripping behavior and sensitivity. For instance, alternating current (AC) and direct current (DC) sources cause different thermal and electrical stresses. Relays must be calibrated accordingly to respond correctly at the specified currents and frequencies . For frequencies below standard thresholds, special calibration ensures the relay operates within safe limits without false trip signals or failure to trip under overload conditions. These settings are vital for protecting connected equipment and matching relay responses to specific operational environments .
Relays are constructed with additional protective measures such as auxiliary current transformers and current limiting resistors to accommodate short-circuit currents exceeding standard operational limits, which might otherwise damage internal components through overheating or physical stress. For instance, relays handling short-circuit currents use auxiliary setups to limit excessive current by switching in resistors, thereby preventing welding of trip contacts and preserving functionality . Setting adjustments are also made to ensure the relay can safely disengage the protected equipment by adjusting to specific high-current scenarios without surpassing material and design limitations .
Normally-open (NOC) and normally-closed (NCC) contacts serve crucial functions in relay operations, particularly under short-circuit conditions. Typically, NCCs are used for retarded current transformer trips, which require the contact to remain closed until a fault condition opens it, thus instantaneously activating the trip circuit. Conversely, NOCs only close when a fault condition is detected, completing the trip circuit and actuating the breaker . These contact types ensure the relay can correctly interpret fault conditions and engage protective measures without unnecessary interruptions, enhancing the system's reliability and fault management under varying electrical conditions .
Testing procedures for validating the performance and reliability of thermal relays include routine testing using built-in test plugs and external test sets. A common approach involves simulating load conditions and verifying that the relay's response aligns with the predefined tripping thresholds under test conditions. For instance, relays can be tested in situ with a test set without disconnecting service connections, thereby ensuring continuity of protection while validating performance . Test equipment, like the Brown Boveri CB test set, can be used to simulate electrical conditions and evaluate relay behavior against expected metrics . Regular maintenance checks using these tools ensure relays function correctly, respond to faults promptly, and perform under varying operational stresses without false tripping .
A test plug is crucial in thermal relay set-ups as it allows for testing and maintenance of the relay system without disrupting normal service connections. It enables engineers to simulate tripping conditions and validate the relay's response by interrupting or short-circuiting the tripping circuits . The test plug can be used to isolate or simulate faults, facilitating routine checks and ensuring the relay's correct functionality under various conditions. This feature is especially useful for systems where tolerances and external influences affect the thermal behavior, allowing adjustments to be made without actual faults occurring .
Auxiliary current transformers are required in situations where the main current varies significantly due to changes in load or cooling mechanisms, such as with transformers having forced-draught cooling. These changes necessitate corresponding adjustments in the relay settings to maintain the same protection level. Auxiliary current transformers help maintain consistent relay performance by providing the necessary scaling and adjustment of current input to the relay when the main current changes. They allow the system to adapt to varying cooling conditions without manual intervention, improving protective accuracy and avoiding unnecessary tripping or failure to trip under variable operational conditions .
The limit-current trip functions independently of the thermal part of the relay and acts as a safety mechanism to protect the system from overload. It comprises an electromagnet energized by the relay current, and its pick-up current is selected on a scale. When the maximum set current is exceeded, the limit-current trip activates and actuates the trip contact, simultaneously short-circuiting the heater element to protect it against overload . Additionally, it ensures that the heater element is protected from damage as long as the current does not exceed 180 A .
Relay settings are designed to accommodate different degrees of temperature rise by allowing adjustments to the set point of temperature or current. The relay can be tuned to match the thermal properties and steady-state temperature rises of the protected object, typically expressed as a percentage of the scale . For instance, relays with percentage scales allow comparison of thermal capacities across installations by aligning the scale maximum with the object's maximum safe temperature rise. This ensures that the relay trips at the correct thermal level for different devices, preventing damage from overheating by considering the specific thermal characteristics and operating conditions of each protected object .
Ambient temperature compensation is essential for ensuring accurate tripping at the intended temperature rise above ambient conditions, preventing erroneous tripping due to external temperature variations. Without compensation, the relay could trip prematurely or fail to trip due to mismatched temperatures between the relay and the protected object. Compensated relays and their settings must match the ambient temperature to ensure reliable protection; otherwise, deviations can lead to misinterpretation of the actual thermal conditions . Relays, using ambient compensation, indicate actual temperature rather than just a rise above ambient, reducing the risks of unexpected trips due to ambient shifts .