Atanas Anev
MAXIMIZE BENEFITS FROM
26 Oct 2016 CONTROLLER’S MIGRATION
HPM-EHPM On-Process Migration Made Easy
1
Honeywell Evolution Vision
• Keep your reliable system running
longer with different modernization
Delivering options
continuous
evolution for • Protect intellectual property and
40+ years capital investments
• Provide services support for
upgrade to the new technology
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Committed to Protecting Your Automation Investments
2
The Control Infrastructure Evolution
2013 – 2017
Unified control and
safety environment
FTE infrastructure
Control functions Safety functions
integration integration
Operational benefits
Sustainment of control applications
Experion PKS integration advantages
Reduced CAPEX investments
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
2
3
TPS Merges into Experion
Vision
Fault-Tolerant Ethernet
EHPM
Experion
Station C300
Safety
Manager
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TPS Components Gradually Melt into Experion
4
TPN/EPKS Control Networks as of Today
Orion EST
ACE
US
ESV-T
PCUS
GUS
HM/AM
FTE
LCN
NIM ENIM
EUCN
(H)PM
SM
EHPM
FSC
C300
LM SM
ELMM
Triconex
UCN
EHPM Solutions
First Release in 2013
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Expansions and One-Time UCN Upgrade Solution
5
The Migration Process Today
Network The Considerations Migration benefits
Preparation
FTE infrastructure setup One-time UCN upgrade Full intellectual property
• Coax to FTE network solution (IP) protection
changeover design • Simultaneous upgrade • No changes in control,
• FTE cables installation for all UCN devices HMI, applications
• Level 2 switches • Off-process migration Fast changeover period
installation Improved system
• CF9 firewalls installation performance with LCN load
reduction
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Simultaneous UCN devices upgrade to EUCN
6
Setup Hybrid UCN (NIM to ENB upgrade)
Orion EST
ACE
US
ESV-T
PCUS
GUS
HM/AM
FTE
LCN
NIM
ENB
EUCN
(H)PM
New
2016
SM
FSC
LM
C300
Triconex
Hybrid UCN using ENB
UCN
Available in 2016 – ENB (Enhanced Network Bridge)
TPN686.1; EPKS R432.1
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New – incremental step-wise modernization
7
NIM to ENB upgrade
Front View
ENIM (or other LCN node)
ENB node – 3-slots position
Rear View
EUCN ENIM I/O PWA
FTE
ENB I/O PWA
UCN
coax
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
8
PM/APM/HPM to EHPM upgrades
Orion EST
ACE
US
ESV-T
PCUS
GUS
HM/AM
FTE
LCN
ENB
EUCN
(H)PM
EHPM
SM
FSC
LM
C300
Triconex
PM/APM/HPM to EHPM upgrade
UCN
Available
Retain peer-to-peer communication
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
9
FSC to SM on EUCN upgrade
Orion EST
ACE
US
ESV-T
PCUS
GUS
HM/AM
FTE
LCN
ENB
EUCN
EHPM
SM
FSC SM
LM New
2016
C300
Triconex
FSC to SM upgrade
UCN
Available
TUV approved migration tools
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
10
Triconex-SMM to Triconex-TCMI on EUCN Upgrade
Orion EST
ACE
US
ESV-T
PCUS
GUS
HM/AM
FTE
LCN
ENB
EUCN
EHPM
SM
SM
LM
TCMI
Triconex C300
UCN
Triconex-SMM to Triconex-TCMI upgrade
Planned end 2017 - Off-Process Upgrade TPN R687
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
11
LM/IPC620 to ELMM/C300 on EUCN Upgrade
Orion EST
ACE
US
ESV-T
PCUS
GUS
HM/AM
FTE
LCN
ENB
EUCN
EHPM
SM
SM
LM ELMM C300
TCMI
UCN
LM/IPC 620 to ELMM/C300 upgrade
Available
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
12
Last step – changeover ENB to ENIM
Orion EST
ACE
US
ESV-T
PCUS
GUS
HM/AM
FTE
LCN
ENIM
ENB
EUCN
EHPM
SM
SM
ELMM C300
TCMI
Triconex
UCN
ENB to ENIM changeover
Disconnect coax UCN cables
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Execute together with the last upgraded device
13
The incremental step-wise migration process
Planning for The Considerations Migration benefits
upgrades
Peer to peer traffic analysis ENB is a temporarily Incremental migration of
on the coax UCNs migration enabler UCN devices
• Traffic data collection • Requires changeover to • Linearity of investment
ENIM with the last compared with one time
• Define devices for device upgrade upgrade
simultaneous upgrade
• ENB has limited coax to • Retains peer data
Define mounting locations FTE data exchange exchange between coax
for the ENB capacity and FTE based devices
• Enable alignment with
process units
turnaround schedules
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Migration planning – key to success
14
Maximize benefits with HPM controller
upgrade
A new solution provides additional benefits as:
• On-process migration
• Full intellectual property protection
• Full control loops integrity protection
• No software engineering and testing
• No control loop by loop change over
TRUE On-process upgrade
New
2016
HPM to EHPM controller
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
As simple as replacement of a failed component
15
Controllers Part Failure / Replacement
Control Room
NIM
ENB Series C I/O
ENIM
C300
Coax
FTE
HPM
EHPM
PM I/O
Plant
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
16
The TRUE On-Process Migration
Control Room
NIM
ENB Series C I/O
ENIM
C300
Coax
FTE
HPM
EHPM
PM I/O
Plant
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
17
The TRUE On-Process Upgrade
Planning for The Considerations Migration benefits
upgrades
Peer traffic analysis on Back-up your configuration No needs for process
coax UCN shutdown
• Create a checkpoint
• Traffic data collection before start No software engineering
required
• Define HPMs for on- • Create a checkpoint
process upgrade after completion No risk to plant operations
Comply with coax to FTE Early benefits from
traffic limitation after Experion PKS integration
migration
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
The first non-disruptive on-process controller upgrade
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Best controller upgrade we ever made
Honeywell’s ultimate goal
Commitment to leaving no customer behind
Next evolutionary step in providing first class services to
Honeywell Customers
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
Information for Customers
Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.
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