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BA/BF Falcon Wiring Diagrams Manual

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0% found this document useful (0 votes)
648 views4 pages

BA/BF Falcon Wiring Diagrams Manual

Uploaded by

bacimelophace
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as TXT, PDF, TXT or read online on Scribd

Ford Falcon BA, BF, FG & Territory SX & SY 2002 - 2014 Gregorys Owners Service And

Repair Manual covers the following models: Sedans, Wagons and Utilities.

Series Covered:
Falcon, Fairmont, Fairlane BA, BF & FG Series 2002 - 2014;
Fairlane BA & BF Series 2003 - 2007;
Territory SX & SY Series 2004 - 2011;

Engine covered:
Petrol: 4.0 litre, 6 Cylinder DOHC 24v MPEFI (incl XR6 & Turbo & also AWD for the
Territory).

Transmissions Covered:
Manual Transmission BTR T5 (M57 5 speed);
T56 Tremec 6 speed;
Auto Transmission BTR 93LE 4 speed + overdrive;
ZF Getriebe 6HP26 5 speed + overdrive.

NOTE: Only maintenance, adjustment, minor repair procedures plus removal and
installation are described for the Transmissions.

Transfer Case: Venture Gear NV125.

DOES NOT cover LPG mechanicals (contains Wiring Diagram Only for LPG) or Territory
SZ models or wiring diagrams for Falcon FG Series 11 models.

DOES NOT include any information on the V8.

Contents:
Introductory Pages:
About this Manual; Introduction; Vehicle Identification Numbers; Buying Parts;
Maintenance Techniques, Tools and Working Facilities; Booster Battery (jump)
starting; Jacking and Towing; Automotive Chemicals and Lubricants; Conversion
Factors; Safety First!; Troubleshooting.
Tune Up and Routine Maintenance;
Six Cylinder Engine;
General Engine Overhaul Procedures;
Cooling, Heating and Air Conditioning Systems;
Fuel and Exhaust Systems;
Engine Electrical Systems;
Emissions and Engine Control Systems;
Manual Transmission - 5 Speed BTR T5 (M57);
Manual Transmission - 6 Speed T56 Tremec;
Automatic Transmission - 4 Speed BTR Model 93LE;
Automatic Transmission - 6 Speed ZFGetriebe 6HP26;
Transfer Case - Venture Gear NV125;
Clutch and Dreivetrain;
Brakes;
Suspension and Steering Systems;
Body;
Chassis Electrical System;
Wiring Diagrams;
EFI and Powertrain Management Systems, BA Falcon Models;
Powertrain Management Systems and Automatic Transmission, BA Falcon Models;
Powertrain Management Systems, Antilock Braking System (ABS) and Cooling Fans, BA
Falcon Models;
Powertrain Management Systems and Serial Data Circuits, BA Falcon Models;
Power Distribution, BA Falcon Models;
Starting System, Charging System, Horn and Cigarette Lighter, BA Falcon Models;
Headlamps, Park Lamps and Fog Lamps, BA Falcon Models;
Stop Lamps, Reverse Lamps and Turn Signal / Hazard Lamps, BA Falcon Models;
Interior Lighting, BA Falcon Models;
Instrument Illumination, BA Falcon Models;
Power Windows, BA Falcon Models;
Power Door Locks, BA Falcon Models;
Wipers and Washers, BA Falcon Models;
Power Seat and Power Mirrors, BA Falcon Models;
Instrument Cluster, BA Falcon Models;
Supplement Restraint System (SRS), BA Falcon Models;
Audio System, BA Falcon Models;
Park Aid System and Satellite Navigation System, BA Falcon Models;
Climate Control and Demister, BA Falcon Models;
PCM Power Supply and Earth Connections, Fuel Pump, BF Falcon Models;
Ignition Coils, Injectors, Cruise Control, Various Solenoids, BF Falcon Models;
Various Input Sensors, BF Falcon Models;
Throttle Control System, Alternator, Stop Lamp, Cruise Control and Clutch Switches,
BF Falcon Models;
4 Speed Automatic Transmission, Vehicle Speed Sensor, BF Falcon Models;
5 Speed Automatic Transmission, Cooling Fans, BF Falcon Models;
Communication Area Network, BF Falcon Models;
Power Distribution, Ignition Switch, BF Falcon Models;
Starting System, Horn, Cigarette Lighter, Power Outlet, BF Falcon Models;
Headlamps, Parklamps, Automatic Light Control, BF Falcon Models;
Turn Signal, Hazard Lamps, Fog Lamps, BF Falcon Models;
Stop Lamps, Reverse Lamps, BF Falcon Models;
Instrument Illumination, Analogue and Digital Clocks, BF Falcon Models;
Interior Lighting, BF Falcon Models;
Power Windows, Differential Lock (Utility Models), BF Falcon Models;
Power Door Locks, BF Falcon Models;
Wiper and Washers, BF Falcon Models;
Power Mirrors, Power Seat, Power Adjustable Pedals, BF Falcon Models;
Instrument Cluster, BF Falcon Models;
Antilock Braking System (ABS) and Stability Control, BF Falcon Models;
Supplement Restraint System (SRS), BF Falcon Models;
Audio System (Interior Command System), Mobile Office, BF Falcon Models;
Park Aid and Satellite Navigation System BF Falcon Models;
Climate Control and Demister BF Falcon Models;
Engine Compartment Fuse and Relay Box, FG Falcon Models;
Interior Fuse and Relay Box, Ignition Switch and Passive Anti Theft System (PATS),
FG Falcon Models;
PCM Power Supply, Earth Circuits, Fuel Pump, Fuel Injectors, Ignition System (6
Cylinder Models), FG Falcon Models;
Various Sensors and Solenoids (6 Cylinder Models) FG Falcon Models;
Cruise Control, Various Sensors, Turbo Components, Alternator (6 Cylinder Models),
FG Falcon Models;
LPG System (6 Cylinder Models), FG Falcon Models;
PCM Power Supply, Earth Circuits, Fuel Pump, Fuel Injectors, Ignition System (8
Cylinder Models), FG Falcon Models;
Various Sensors (8 Cylinder Models), FG Falcon Models;
Cruise Control and Various Sensors, FG Falcon Models;
4 Speed Automatic Transmission (6 Cylinder Models), FG Falcon Models;
5 Speed Automatic Transmission (6 Cylinder Models), FG Falcon Models;
6 Speed Automatic Transmission (6 and 8 Cylinder Models), FG Falcon Models;
Communication Area Network (CAN), FG Falcon Models;
Starting and Charging Systems, Horn, Cigarette Lighter and Demister, FG Falcon
Models;
Headlamps, Park Lamps, Fog Lights and Automatic Light Control, FG Falcon Models;
Stop Lamps, Turn Signal / Hazard Lamps and Reverse Lamps, FG Falcon Models;
Instrument Illumination, FG Falcon Models;
Interior Lighting , FG Falcon Models;
Power Windows and Mobile Phone, FG Falcon Models;
Power Door Locks, and Theft Alarm, FG Falcon Models;
Wiper and Washer and Park Assistant System, FG Falcon Models;
Power Mirrors, Power Seat and Power Adjustable Pedals FG Falcon Models;
Instrument Cluster, FG Falcon Models;
Antilock Braking System (ABS) and Dynamic Stability Control (DSC), FG Falcon
Models;
Supplement Restraint System (SRS), FG Falcon Models;
Audio System (Interior Command System), FG Falcon Models;
Navigation System, Audio Interface Module and Reversing Camera, FG Falcon Models;
Air Conditioning / Climate Control, FG Falcon Models;
PCM Power Supply and Earth Connections, Fuel Pump, Ignition Switch, SX Territory
Models;
Ignition Coils, Fuel Injectors, Vacuum Solenoids, Cruise and Audio Switches, Imput
Sensors, SX Territory Models;
Various Engine Management Imput Sensors, Electronic Throttle Control Motor, SX
Territory Models;
Inhibitor Switch, A/T Sequential Shift Switches, Automatic Transmission, Stop Lamp
and Cruise Control Brake Switches, SX Territory Models;
Antilock Braking System (ABS), Traction Control, SX Territory Models;
Controller Area Network (CAN) Circuit, Diagnosis Connector, Cooling Fans, SX
Territory Models;
Power Supply, Ignition Switch, SX Territory Models;
Starting, Charging, Horn, Cigarette Lighter, Auxiliary Power Outlet, SX Territory
Models;
Headlamps, Fog lamps, Tail lamps, SX Territory Models;
Stop Lamps, Reverse Lamps, Indicators / Hazard Lamps, SX Territory Models;
Interior Illumination, Power Door Lock Switches, SX Territory Models;
Instrument Illumination, Clock (High Series Models), SX Territory Models;
Power Windows, SX Territory Models;
Power Door Locks, SX Territory Models;
Windscreen Wipers, SX Territory Models;
Power Mirrors, Power Seat, Power Adjustable Pedals, SX Territory Models;
Instruments, SX Territory Models;
Supplement Restraint System (SRS), SX Territory Models;
Interior Command System (Including Audio System), SX Territory Models;
Rear Parking Sensor, Navigation System, SX Territory Models;
Climate Control Air Conditioning, Rear Demister, SX Territory Models;
PCM Power Supply and Earth Circuits, Fuel Pump, SY Territory Models;
Ignition Coils, Injectors, Cruise Control, Various Solenoids, SY Territory Models;
Various Input Sensors,SY Territory Models;
Throttle Control System, Alternator, Stop Lamp and Cruise Control Switches, SY
Territory Models;
4 Speed Automatic Transmission, Sequential Shift Switch, Inhibitor Switch, SY
Territory Models;
6 Speed Automatic Transmission, Sequential Shift Switch, Cooling Fans, SY Territory
Models;
Communication Area Network , SY Territory Models;
Power Distribution, Ignition Switch, SY Territory Models;
Starting System, Charging System, Horn, Cigarette Lighter, Power Outlets, SY
Territory Models;
Headlamps, Parklamps, Automatic Light Control, SY Territory Models;
Turn Signal / Hazard Lamps, Fog Lamps, SY Territory Models;
Stop Lamps, Reverse Lamps, SY Territory Models;
Instrument Illumination, Analogue and Digital Clocks, SY Territory Models;
Interior Lighting, SY Territory Models;
Power Windows, SY Territory Models;
Power Door Locks, SY Territory Models;
Wipers and Washers, SY Territory Models;
Power Mirrors, Power Seat, Power Adjustable Pedals, Seat and Pedal Memory, Park
Assist System, SY Territory Models;
Instrument Cluster, SY Territory Models;
Antilock Braking System / Stability Control, SY Territory Models;
Supplement Restraint System (SRS), SY Territory Models;
Audio System (Interior Command System), Mobile Phone, SY Territory Models;
Navigation System, Reverse Camera, SY Territory Models;
Climate Control and Demister, SY Territory Models;

Common questions

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The wiring diagrams for BF Falcon models often reflect a more traditional approach to electrical systems with discrete components interconnected for functions like lighting, power windows, and audio systems . As developments progressed into the FG series, the electrical systems became more integrated and sophisticated, accommodating advanced features such as electronic throttle control, networked communication (CAN), and dynamic stability systems. The FG diagrams demonstrate increased complexity, highlighting integrated electronic modules to streamline operations and enable diagnostic capabilities that support more advanced features and connectivity options .

The climate control systems in the BA Falcon models primarily focus on simplified control and user interfaces for heating, cooling, and air conditioning . In contrast, the SX Territory models incorporate more advanced systems, offering features such as rear climate control and enhanced air conditioning management, indicating an emphasis on comfort for multiple cabin zones. This evolution mirrors the shift towards more comprehensive climate management technologies that provide better customization and environmental comfort across larger vehicle platforms .

Advancements in ignition systems from the BA to FG Falcon models, including the transition from traditional ignition approaches to integrated electronic systems, have significantly enhanced vehicle performance and reduced emissions. Improvements such as more precise ignition timing and the use of high-efficiency ignition coils have optimized fuel combustion, resulting in better engine performance and fuel efficiency. These enhancements contribute to reduced emissions by ensuring more complete fuel burn and reduced hydrocarbon emissions, aligning with stricter environmental standards and consumer expectations for efficiency and sustainability .

The Ford Falcon BA and BF series support a variety of transmissions, including a manual 5-speed BTR T5 (M57) and a 6-speed T56 Tremec, as well as automatic transmissions such as the 4-speed BTR 93LE with overdrive and the 6-speed ZF Getriebe 6HP26 with overdrive . In contrast, the FG series utilizes automatic transmission options like the 4-speed and 5-speed for 6-cylinder models, and a 6-speed automatic for both 6 and 8-cylinder models . This reflects a shift towards offering more gears and possibly improved efficiency and performance in the FG series.

The powertrain management in BF Falcon models includes various elements that integrate with the vehicle's electronics, such as the Communication Area Network (CAN), which links different electronic components to ensure coordinated operation. It encompasses power distribution, various sensors, and the ignition system to manage engine operations and enhance performance . Additionally, the system interactions with components like the Antilock Braking System (ABS) further illustrate its integration within the vehicle's broader electronics architecture .

The vehicle speed sensor in BF Falcon models plays a critical role in the operation of automatic transmissions by providing real-time data on the speed at which the vehicle is traveling. This information is utilized by the transmission control module to determine the optimal timing for gear changes, enhancing shifts in relation to driving conditions. Accurate speed sensor data contributes to smoother transmission operations, improved fuel efficiency, and optimal driving performance. Malfunctions in the sensor can lead to improper shift patterns, reduced performance, and increased wear on transmission components .

The integration of Antilock Braking System (ABS) and Dynamic Stability Control (DSC) significantly enhances the safety features of the FG Falcon models by improving vehicle stability during harsh braking and adverse driving conditions. ABS prevents wheel lock-up, thereby maintaining traction and allowing the driver to maintain steering control during emergencies. DSC helps manage engine power and brake pressure to individual wheels, reducing the risk of skidding. Together, these systems increase overall vehicle safety by minimizing the chance of accidents and ensuring better control over the vehicle in various driving scenarios .

The integration of mobile office features in BF Falcon models reflects a response to increasing consumer demand for connectivity and utility, catering to professionals who require work capabilities while on the move. These features allow for seamless connectivity, facilitating calls and data access via Bluetooth and integrated audio systems. This functional integration enhances the utility of the vehicle, aligning with trends toward multifunctional automotive offerings that support work-life integration. As such, Ford's inclusion of these features demonstrates a commitment to aligning products with market expectations for vehicle utility and connectivity .

The Powertrain Control Module (PCM) power supply and earth connections are crucial for the operation of BF Falcon models as they ensure a stable power flow and grounding necessary for the PCM to function effectively. The PCM coordinates various engine control functions by receiving signals from different sensors and toggling actions such as fuel injection and ignition timing. A reliable power supply and proper grounding are essential to maintain system stability and prevent electrical issues that could impact the vehicle's performance and emissions control systems .

The introduction of the Controller Area Network (CAN) circuit in the SY Territory models is significant as it represents a major advancement in vehicular electronic communication, facilitating efficient data exchange among various electronic control units (ECUs). This enables more responsive and integrated vehicle systems management, encompassing components like engine control, braking, and safety systems such as ABS and SRS. The CAN system reduces wiring complexity and enhances diagnostic capabilities, thereby improving vehicle reliability, performance, and ease of troubleshooting .

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