QSV 81/91 Gas Engines
Module 5 - Systems
Lubrication
Cummins, Inc Training
QSV Gas
CUMMINS, INC TRAINING
CUMMINS, INC
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
System Module - Lubrication
Learning Objective
At the end of this section of the module you will be able to describe
the operation of the Lubrication System and trace the oil flow path.
Agenda
• The Oil System.
• Lubrication System Schematic.
• Flow Diagram.
• Main Oil System Components.
• Oil Flow Path.
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil System Components
QSV
Engine
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubrication System Features
• Lubricating Oil Module
- 3 Thermostats, modulating range 90° - 102° C.
- 4 Filter housings, single filter paper elements, no strainer,
single valve arrangement to isolate each half of filters, side
access. Only two filters must be in circuit for normal operation.
• Oil Pan
- Two separate pickup tubes & single strainer for engine
driven oil pump (required to suit flow / size limitation).
• Pre-Lubrication Pump
- External pump, supply / return from cover plates on engine
driven lube pump.
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating System Schematic
C
1) Pump Module - standard
Filter housing
2) Priming Pump - supplied with Isolation &
By-pass valves.
3) External Pump - optional
2Bar differential.
Oil Cooler
Centrifugal
Thermostat Filter
Main Oil Galley - Block 5.0Bar @ 1800 rpm 90 - 102º C
Pilot Safety Isolating
Valve Valve Valve
0.5Bar 3.5Bar
Turbocharger T C
1 2 3
Adjustable
Pressure
M M
Regulating
Valve. Set
65psi - 4.5B
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Oil Pans
Free- End Flywheel- End
Drain Plug O-Ring
Oil Dip Stick Oil Transfer Oil Pan
Guides Pipe Cover Plate
V16 / V18 Power
Generation Oil Pan
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Oil Pump
Engine Driven Main Lubricating Pump.
Pressure Control Valve Set 4.5Bar. Safety
Relief Valve operates at 8.0Bar.
Connections for Electrically Driven
Pre-lubricating Pump. Primes to 0.5Bar.
OUT IN
Priming Pump Connections
O-Ring on all
connections
OUT PICK-UP REG RETURN PICK-UP
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Oil Pump - Exploded View
TRIPLE GEAR PUMP
CONSTRUCTION:
DRIVE GEAR + TWO IDLER
THREE MAIN CASTINGS
GEARS, RUNNING 33%
FASTER THAN CRANKSHAFT
BLANKING PLATE FITTED
AT NON-DRIVE END.
MANIFOLD
The gear shafts are
supported by roller BODY
bearings mounted in
the manifold and front FRONT PLATE
plate. ENGINE DRIVE END
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Oil Pump - Sectioned View
VALVE BLOCK PILOT PRESSURE CONNECTION (S)
SAFETY VALVE 2 X M16 FOR LIFTING EYE(S)
(8Bar)
View from back of pump
(Looking towards engine,
SENSE ANNULUS
blanking plate removed).
SPOOL PRESSURE
KEY
REGULATOR VALVE
(SPOOL TYPE - 4.5Bar) D = DELIVERY
FROM VS = VALVE SPILL
DELIVERY
S = SUCTION
MANIFOLD
TO
ENGINE
SUMP
S2
& VS D2 D1
S3 Oil to
engine
REGULATOR VALVE ADJUSTER (M12)
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil Module QSV Engines
Filter Housing
90 - 102º C
Cooler Thermostat
Housing Housing
(3 stats)
Mounted above Flywheel Housing on QSV
Industrial Engines. Cast Aluminium -
assembly pressure tested to 10Bar.
10
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Oil Temperature Control Valve
COLD HOT
- Oil in
- Oil Filters
- Oil Cooler
11
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil Filter
By - Pass Valve
(2 - 3Bar)
De - Airing
Paper Cartridge
Full Flow Filters:
40µm (absolute rating)
Cummins Part #: 3420742
Note: µm = 10-6m
12
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Oil Filter Assembly & Isolation Valve
Position ‘C’
All Filters in Operation
Temporary Position
Position ‘A’ Position ‘B’
Both A-Bank Filters Both B-Bank Filters
in Operation (first in Operation (second
1500 hours). 1500 hours) .
B-Bank Isolated A-Bank Isolated.
13
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Centrifugal By-Pass Oil Filter - Construction
Low pressure
shuttle valve
14
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Centrifugal By-Pass Oil Filter - Operation
OPERATION
Oil Chamber
Centrifuged
Solids
Oil Inlet
Rotation - 3,000 / 4000 rpm. Oil Volume -
Approximately 5%.
15
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil Flow Schematic
16
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil Flow
17
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil Flow
Part Flow - Camshaft Drive Jets & Bearings - Injection Pump Tappet - Valve Mechanism
18
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil Flow
Conventional oil drilling
from crankshaft to little
end bearing
Part Flow - Piston Cooling Nozzle - Main Bearings - Big End Bearings & Piston Pin Bush
19
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil Flow - Turbochargers
Turbo Oil Feed
QSV Gas Engines
Turbo oil feed /
return through
block then via
external flexible
pipes to
turbochargers Turbo Oil Return
Main Oil Rifle
20
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Lubricating Oil Flow - QSV Turbochargers
Coolant Vent Line / Header Tank
QSV 81/91 - 4 x Holset HX 82 Series
- Oil Return Line - Oil Supply Line
Oil Inlet Pressure 2.25 min - 5.0Bar max
21
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Flow Diagram - Lubricating Oil System
13 12 9
14 11
12
8
19 11 15 10
13
12
21
14
22
14
16
18 20
11 7
26
23
5 18
24 2
1
3a
22
QSV Gas 7a
CUMMINS,
3a 6INC
3 7
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5
Module 5 - Lubrication
End
Cummins, Inc Training
QSV Gas CUMMINS, INC
CUMMINS, INC TRAINING
Total Gas / Systems - Lube / KDL / 08 - 02 / REV 2.5