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Pumping System Calculations and Analysis

The document provides examples and solutions for problems related to hydraulic systems and pumping stations. It discusses calculating outflow rates, determining operating points from pump and system characteristics, and designing pumping station sumps. Parallel pumps and their efficiency is also examined.

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zemen Tadesse
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0% found this document useful (0 votes)
18 views6 pages

Pumping System Calculations and Analysis

The document provides examples and solutions for problems related to hydraulic systems and pumping stations. It discusses calculating outflow rates, determining operating points from pump and system characteristics, and designing pumping station sumps. Parallel pumps and their efficiency is also examined.

Uploaded by

zemen Tadesse
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Example 1

Solution
We first use the way O and S vary with H to create a r/ship between [(S/∆t) + (O/2)] and O, as in
Table 1.

We can use the data in Table 1 to plot [(S/∆t) + (O/2)] against O (Figure 1).

The calculation now progresses as in Table 2. The values of I, and thus (I 1+I2)/2, are known.
3
The first value of O is 0.6 m /s, and from this the first value of [(S/∆t) + (O/2)] can be
3
determined via the graph in Figure 1 (giving a value of 1.8 m /s, as indicated). So, for the first
time step, [(S2/∆t) + (O2/2)] is calculated from equation, giving 1.8 – 0.6+ 0.7 = 1.9 (circled in
Table 2). The corresponding value of O is determined from Figure 1, working this time from the
3
y-axis to the x-axis, giving 0.65 m /s (boxed in Table 2).

So now, we know O after the first time step. For the next time step, [(S 1/∆t) + (O1/2)] is 1.9, and
[(S2/∆t) + (O2/2)] is calculated again from equation: 1.9-0.65+0.9 = 2.15.

Table 1: Variation with H

1
Figure 1: Graph of S/∆t + O/2 against O

Table 2: Routing calculation (extract)

Figure 2: Inflow (given) and outflow (calculated) hydrographs

2
3
O2 is again determined from Figure 1, giving 0.76 m /s - the outflow at 2 min. The calculation
proceeds in this way until all the values of O have been determined. The resulting outflow
hydrograph is given in Figure 2.

Example 2

Assume friction factor (f) of the rising main be 0.02

Determine the flow rate, the head, and the power supplied at the operating point.
Solution
The system characteristic is given by
Total head required = static lift + Friction losses + Local losses + Velocity head
This can be expressed as:

So,

2
Thus, H = 20 + 90Q

3
From this, we can determine the relationship between H and Q for the pipe system (the system
characteristic).

The system characteristic is plotted together with the pump characteristic. The operating point is
3
where the lines cross; at this point, flow rate is 0.26 m /s.

At the operating point, head is 26 m.

3
Pump efficiency has been plotted on Figure (ppt). At a flow rate of 0.26 m /s, efficiency is 57%.
So,

 In systems with few hydraulic discontinuities (i.e., fittings), the velocity head may be
insignificant in relation to the losses and is ignored. In this example, velocity head was
significant and so was rightly included.
 In another case, instead of discharging to atmosphere at a MH, the rising main outlet
might be “drowned,” for example, submerged in a tank into which the liquid is being
pumped. In this case, the static lift must be measured up to liquid surface in the tank. This
surface is unlikely to have a velocity; thus, velocity head will not be included. However,
there will be exit losses at the point where the rising main discharges to the tank.

Example 3
For Example above (page 14), what would be the flow rate, head, and power supplied at the
operating point if an additional pump, identical to the first, was arranged in parallel?

Solution
The pump characteristic for the pumps in parallel is determined by doubling the flow rate for
each value of H:

4
The characteristic for two pumps in parallel can be plotted, together with the system
characteristic (and, for the purposes of illustration, the characteristic for one pump). At the
3
operating point, flow rate is 0.34 m /s, and head is 30 m.

As has already been pointed out, care is needed when handling efficiency for pumps in parallel.
3
The flow rate in each pump is 0.17 m /s; therefore, the efficiency of each pump (Figure on page
13) is 54%. So,

Example 4
The peak inflow to a sewerage pumping station is 50 L/s. What capacity sump and duty/standby
pumps will be required if the number of starts is limited to 10 per hour? How long will the pump
operate during each cycle?

Solution
For minimum sump volume, Qo = 2Q1, so
Capacity of duty pump, Qo = 100 L/s
Capacity of standby pump, Qo = 100 L/s
Pump sump volume (equation 4),

5
Assignment
1. A detention tank on a sewerage scheme is rectangular in plan: 25 m × 4 m. It is being operated in
such a way that the only outflow is over a weir. The flow rate over the weir is given by the
standard expression for a rectangular weir, in which C D = 0.63. The width of the weir is 1.5 m.
Consider the following case. Initially inflow is zero, and the water surface is at the level of the
3
weir crest. Then inflow increases at a uniform rate over 12 min to 0.9 m /s, and reduces
immediately at the same rate back to zero. Determine peak outflow, using a time step of 2 min.

2. A pumping system has a static lift of 15 m. The pump characteristics are listed below, together
with the total losses in the rising main (velocity head can be neglected).

Determine the flow rate, head delivered, and power supplied to the pump at the operating point.
If the diameter of the rising main is 250 mm, are conditions suitable for scouring of deposited
solids? If the rising main became rougher with age, would the flow rate, and head, increase or
decrease?

3. For the same system as above, if an additional identical pump is operating in parallel, determine
the total flow rate, head delivered, and power supplied to the pumps at the operating point.
Which arrangement, one pump or two in parallel, uses power more efficiently?

4. A pumping station sump is being designed to suit an inflow of 30 L/s. What rate of pumped
outflow would give the minimum sump volume? What sump volume would then be required if
the pump was to operate at (1) 6 starts/hour and (2) 12 starts/hour? At 12 starts/hour there is 5
minutes between each start. For how much of that time is the pump operating, and for how long
is it idle?

Common questions

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For a minimum sump volume with Qo = 2Q1, the duty and standby pump capacity required is 100 L/s each. The pump sump volume is determined by equation 4. With 10 starts per hour, the pump operates for a duration calculated by dividing the time available in an hour by the number of cycles, considering each cycle's demand .

Inflow and outflow hydrographs visualize temporal variation in flow rates, aiding in the design and operation of sewerage systems by predicting peak loads, assessing pump operation cycles, and optimizing sump and pump sizing to handle dynamic flows effectively .

Designing a detention tank requires understanding the inflow pattern, the only outflow mechanism (like a weir), and calculations based on formulas like the standard expression for a rectangular weir. The peak outflow needs determination, considering time steps, inflow rates, and modulation over time .

The flow rate over a rectangular weir is based on the weir's width, flow rate expression constants like Cd, and water surface height. Structural dimensions and inflow conditions, such as uniform rate changes, directly impact this flow rate determination crucial for tank overflow control .

Flow rate and head are determined by system characteristics involving static lift, friction losses, and local losses. Ignoring the insignificant velocity head aids simplification. These calculations are pivotal for assessing efficient pump sizing and predicting maintenance needs, as increased roughness over time will alter these initial calculations .

In pump systems, energy efficiency is intertwined with flow rate configurations. When pumps operate in parallel versus singularly, the efficiency at each pump with a given flow must be carefully calculated. While parallel setups may increase total flow, individual pump efficiency can be less optimal than single operation, depending on system characteristics and efficiency graphs .

When an additional identical pump is arranged in parallel, the flow rate at the operating point increases to 0.34 m3/s, and the head goes up to 30 m. The pump characteristic is determined by doubling the flow rate for each value of H, so careful consideration of efficiency is required. The flow rate in each pump is 0.17 m3/s, and the efficiency of each pump is 54% .

The operating point, where system and pump characteristics intersect, dictates feasible flow rates and head for efficient operation considering static lifts, losses, and efficiency. This ensures system components function together under realistic conditions, maximizing energy efficiency and minimizing wear .

Velocity head may be ignored in systems with few hydraulic discontinuities where it is insignificant compared to other types of losses. However, in systems where the velocity head is significant, it must be included. One example is when the liquid is pumped into a submerged tank where static lift measurements are up to the liquid surface, potentially ignoring velocity head unless specific outlet losses occur .

If the rising main becomes rougher over time, it increases friction losses within the system, causing the flow rate to decrease and the head delivered by the pump system to increase, needing more power to achieve the same flow .

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