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Brother NX200 Service Manual Guide

The document provides information about servicing a sewing machine, including disassembly and reassembly instructions and adjustment procedures. It details removing and replacing parts like the front cover and presser foot lifter. It also describes the test mode for checking machine functions.

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iliiexpugnans
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0% found this document useful (0 votes)
96 views14 pages

Brother NX200 Service Manual Guide

The document provides information about servicing a sewing machine, including disassembly and reassembly instructions and adjustment procedures. It details removing and replacing parts like the front cover and presser foot lifter. It also describes the test mode for checking machine functions.

Uploaded by

iliiexpugnans
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

All manuals and user guides at all-guides.

com
All manuals and user guides at [Link]

GENERAL INFORMATION

This service manual has been compiled for explaining repair procedures of this MODEL.
This was produced based on up-to-date product specifications at the time of issue, but there may have been
changes of specifications for the purpose of improvements.
Contact manufacturer or local sales company for information concerning such changes.

Brother Industries, Ltd.


Nagoya, Japan

CAUTION

1. Always use rubber gloves when handling printed circuit boards and never touch the metal portion of a printed
circuit board with bare hands.
2. Keep your body earthed in order to avoid generating static electricity.
3. Pack printed circuit boards in aluminum foil and avoid subjecting them to any form of impact during storage or
transportation.
4. Do not touch or damage the metal portion of a printed circuit board with a screwdriver or any other tool while
making repairs or the like.

CONTENTS
[Link] 2-1
Main parts
Front cover disassembly (operation PCB assy disassembly) 2-2
Needle-presser module
Presser foot lifter removal 2-3
[Link] 3-1
Main parts
Front cover assembly (assembling the operation PCB holder) 3-2
Needle-presser module
Presser foot lifter attachment 3-3
[Link] 4-1
Test Mode 4-2
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2 Disassembly

2-1
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Main unit Main parts

2-6
8 Front cover disassembly (operation PCB assy disassembly) 1 1

1. Remove the screws 1 (four) and remove the operation PCB assembly 1,
rubber keys 2, key top rear plate 3 and VR key tops 4 (two).

1
3 4

2-2
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Modules Needle-presser module

2-37
22 Presser foot lifter removal
1. Remove retaining ring E4.
2. Remove the presser lift shaft 1, presser foot lifter 2. and washers (two).
3. Remove retaining ring E4 from the presser lift shaft 1.

2 1

2-3
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2-4
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3 Assembly

3-1
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Main unit Main parts

3-35
9 Front cover assembly (assembling the operation PCB holder) 3 4 2
1. Attach the rubber keys 1 to the operation PCB holder 2.
2. Attach the VR key tops 3 (two) and key top rear plate 4 to the operation
PCB holder 2.
• Attach the operation F0 PCB assy. 5 using the screw 1 (four).

5 1

Torque
1
Taptite, Bind B
M3X8
0.57 – 0.78 N·m 1
Color; Gold

3-2
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Modules Needle-presser module

3-46
13 Presser foot lifter attachment Retaining ring E4
1. Attach retaining ring E4 to the presser lift shaft 1.
2. Apply a small amount of Molykote EM30L to the presser lift shaft 1.
3. Insert the presser lift shaft 1 into the hole 2 in the thread releaser assy.
and attach the washers (two). and presser foot lifter 3.
4. Attach retaining ring E4 to the presser lift shaft 1.

Apply Molykote EM30L grease to the operating


surface of the presser lifter shaft presser foot Small amount
lifter.
Apply Molykote EM30L grease to the operating
surface of the presser foot lifter presser bar Small amount
clamp
1

Retaining ring E4

3 Put two washers under the presser foot lifter.

3-3
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3-4
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4 Adjustment

4-1
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Test Mode

Starting test mode


• With the front cover in place

Press and while turning the power on; the buzzer will sound four times, and test mode will start.

• Without the front cover in place


Press SW1 and SW3 on the main PCB assy. while turning the power on; the buzzer will sound four times, and
test mode will start.

Main PCB assy

Mode Selection
• Select the mode using .
(When changing the mode without the front cover in place, turn the power off and restart the test mode.)

Starting and stopping operation


• With the front cover in place

Press the switch.

• Without the front cover in place


Press SW1

Test Modes

Mode Mode selection button Z (zigzag) F (feed) Operating speed


operations operations
Switches left base Any speed may be
With front cover Press twice, select
line / center base selected using the
in place line / right base line speed control key
.
3 point needle with each stitch 0 mm
drop (none) Switches low /
Without front *Pressing / middle / high speed
cover SW5 with each push of
in place SW5 stops the base
line from changing SW3.
Switches low /
With front cover Press five times, middle / high speed
in place with each push of the
select . 100 stitches forward on the left .
Feed forward base line
and reverse 100 stitches reverse on the right Switches low /
Without front baseline
middle / high speed
cover SW3
with each push of
in place
SW5.

4-2
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All manuals and user guides at [Link]

NX200

NX200
13C03HF882S60

Common questions

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To enter test mode with the front cover in place, press the designated button while turning the power on, indicated by four buzzer sounds. Without the cover, press SW1 and SW3 on the main PCB assembly while turning the power on. Test mode allows for functional testing and troubleshooting of different operational components, helping in identifying possible faults .

Correctly attaching the operation PCB holder is critical for ensuring system stability and functionality. Improper assembly may lead to loose connections or electrical malfunctions, which could result in operational errors or device failure .

When in test mode without the front cover, adjustments include selecting operational speeds and switching between forward and reverse feed. This is done by pressing SW3 and SW5 for changing speeds and modes, enabling comprehensive testing of feeding and stitch operations .

Earthing is crucial to prevent static electricity build-up when handling electronic components. It dissipates static charges that could otherwise damage sensitive circuits. Ensuring your body is earthed protects the hardware from electrostatic discharge .

Reassembling the presser foot lifter involves attaching retaining ring E4 to the presser lift shaft, applying Molykote EM30L grease to the shaft, inserting it into the thread releaser assembly, attaching washers, and then securing the presser foot lifter in place. It's crucial to apply only a small amount of grease to prevent over-lubrication, which could affect performance .

When handling printed circuit boards, it is important to wear rubber gloves and avoid touching the metal parts with bare hands. This is to prevent damage from static electricity, as static can harm the delicate circuits. Furthermore, circuit boards should be packed in aluminum foil to avoid impacts during storage or transportation .

To disassemble the front cover of the main unit, remove four screws to detach the operation PCB assembly, rubber keys, key top rear plate, and VR key tops. This process requires a screwdriver and possibly other tools to safely handle delicate components .

Molykote EM30L grease is used to reduce friction and ensure smooth operation of moving parts, preventing wear and tear. It should be applied to the operating surface of the presser lifter shaft and the presser foot lifter .

The front cover assembly is done by first attaching the rubber keys and key tops to the operation PCB holder, followed by securing the operation PCB assembly with four screws. The specified torque for these screws is 0.57 – 0.78 N·m to ensure proper fastening .

The presser foot lifter removal process includes removing the retaining ring, sliding out the presser lift shaft, detaching washers, and finally removing the presser foot lifter. Each step must be handled carefully to maintain the integrity of the components .

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