Worksheet

Printed: May 17, 2024, 3:43 PM

Company:
Location:
Facility:
PHA Method: Preliminary Hazard Analysis
PHA Type: Initial

Process:

File Description:

Date:

Process Description:

Chemicals:

Purpose:

Scope:

Objectives:

Project Notes:

Filters: No Filter Applied

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 1 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (1) External and Environmental Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
1. Natural 1.1. Climate 1.1.1. Extreme rainfall [Link]. Potential flooding at site [Link].1. As per design 5 A M 5 A M 3 A L
and Extremes may lead to floatation of basis rainfall intensity is
Environmen [Link] of containment, 39 mm per hour.
tal Hazards fire and safety hazard.
[Link].2. Existing
storm water network is
adequate to handle the
design railfall.

[Link]. Potential damage to [Link].1. Motors are 4 A M 4 A M 3 A L

rotating equipments and designed for minimum
instruments IP55

[Link].2. Instruments
are designed for
minimum IP65

1.1.2. Flooding [Link]. No potential concern as the

site is located well above sea level
(>61m)

1.1.3. High wind [Link]. Potential damage to

conditions equipments and structures due to
deformation. However, no potential
concern as the new facility is
designed as per codal requirements
of Algeria.

1.1.4. Hot weather [Link]. Potential injury to operators [Link].1. First aid / 3 C M 1 C L 1 C L 1. Ensure construction 2 C L
conditons due to heat stroke during medical facility is site HSE Plan includes
construction/ operation (Max 45 deg available guidelines for worker
C) health management for
[Link].2. Insulation is heat stroke,
considered for drinking
water line, safety
shower and eye wash.

1.1.5. Cold weather [Link]. No potential concern

condition (Winter... identified for the anticipated site...

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 2 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (1) External and Environmental Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
1. Natural 1.1. Climate ...average mean ...for the new facilites.
and Extremes (cont.) approx 7 deg C. and
Environmen winter average
tal Hazards minimum 1.8 deg C. )
(cont.)
1.1.6. Sandstorm [Link]. Potential operator injury [Link].1. None 3 C M 1 C L 1 C L 2. Ensure construction 2 C L
during construction / operational site HSE Plan includes
phase guidelines for worker
health management for
sandstorm hazards.

[Link]. Potential damage of air [Link].1. Air filters are 1 C L 2 C L 1 C L

compressors & HVAC due to sand considered in the
ingress / clogging. (Exsiting suction of compressors
systems also do not have any / HVAC inlet
significant concern due to
sandstorm)

1.2. Earthquake 1.2.1. Siesmic activity [Link]. Potenial damage to tanks [Link].1. New facility is 6 A M 6 A M 6 A M
(siesmic zone 2A) and other process equipments. designed as per codal
Loss of containment, fire and safety requirements of Algeria
hazard. Potential injury / fatality of for earthquake
operator,

1.3. Lightning 1.3.1. Lightning [Link]. Potenial damage to [Link].1. Lightning 5 A M 5 A M 5 A M

process equipments. Loss of protection is considered
containment, fire and safety hazard. (IEC-62305)
Potential injury / fatality of operator,

1.4. Subsidence 1.4.1. Ground [Link]. Potential toppling of crane [Link].1. None 3 C M 3 C M 1 C L 3. Ensure construction 3 A L
settlement/Sinking of and damage to equipment during site HSE Plan includes
the ground erection. guidelines for lifting
hazards and heavy
equipment operation for
ground settlement
scenario

[Link]. Potenial damage to tanks [Link].1. None 3 C M 3 C M 1 C L 4. Ensure adequate 3 AL

and other process equipments... measures to be taken...

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 3 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (1) External and Environmental Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
1. Natural 1.4. Subsidence 1.4.1. Ground ...due to sinking. Loss of [Link].1. None (cont.) ...as per Geo-tech
and (cont.) settlement/Sinking of containment, fire and safety hazard recomemndations for
Environmen the ground (cont.) the proposed site.
tal Hazards
(cont.) 1.5. Erosion 1.5.1. Landslide [Link]. No potential concern

2. Man- 2.1. Security 2.1.1. Unauthorized [Link]. Potential manupulation of [Link].1. Refinery is 5 A M 5 A M 5 A M
made Threat access/sabotage process system may lead to Loss of located inside industrial
Hazards containment, fire and safety hazard. area and entry is
access controlled at
different levels.

[Link]. Tresspassing of [Link].1. None 3 C M 3 C M 2 C L 5. Ensure construction 3 B M

construction workers to existing HSE plan includes
process area. Potential safety barricading
hazard requirements to avoid
unauthorised access.

2.1.2. Unauthorized [Link]. Potential manupulation of [Link].1. PLC is not 3 B M 3 B M 3 B M

access on control process system may lead to Loss of connected to any
system/automation containment, fire and safety hazard server.
system due to cyber attack
[Link].2. Control/trip
settings are access
controlled through
passwords

2.2. Terrorist 2.2.1. Damage to plant [Link]. No potential concern.

Activity Refinery is located inside industrial
area and entry is access controlled
at different levels.

2.3. Aircraft/ 2.3.1. Damage to plant [Link]. No potential concern.

Helicopter/drone Refinery is located in no fly zone for
Crash aircrafts / flying objects

2.4. Dropped 2.4.1. Dropped [Link]. Potenial damage to [Link].1. Work permit 3 C M 3 C M 2 C L 6. Ensure SIMOPS 3 BM
Objects objects/failure of lifting process equipments due to impact system is available for (simulteneous
equipment when... of falling object. Loss of... exsting facility. operations study) is...

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 4 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (1) External and Environmental Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
2. Man- 2.4. Dropped ...adjacent plant is in ...containment, fire and safety [Link].1. Work permit ...undertaken during
made Objects (cont.) operation. hazard system is available for detail engineering stage
Hazards exsting facility. (cont.) for the new facility.
(cont.)
2.4.2. Dropped [Link]. Potenial damage to : same as 3
objects/failure of lifting process equipments due to impact
equipment during of falling object. Loss of
construction containment, fire and safety hazard
/commissioning.

2.5. Accidents 2.5.1. Vehicle [Link]. Potential ignition source [Link].1. Plant area is 3 C M 3 C M 3 C M
related to vehicles movements inside leading to damage. Fire and safety restrcited for plant
refinery hazard related vehicle only

[Link].2. Flame
arrestor is provided in
vehicle

[Link]. Potential damage to [Link].1. Vehicle 2 B L 2 B L 2 B L

equipments due to impact with Speed limit instruction
vehicle. is available

[Link].2. Hazardous
equipments are
locateed away of
general movement
roads

[Link]. Potential safety hazard as [Link].1. None 4 B M 4 B M 3 B M 7. Review separating 1 BL

both contruction vehicle movement construction vehicle /
and product truck movement from man movement from
gantry are using the same entry loading gantry road to
gate construction site.

[Link]. Toppling of product tanker / [Link].1. None 3 C M 3 C M 2 C L 8. Ensure disaster 2 CL

loss of containment from tanker management plan for
during movement (truck gantry construction phase
road). Potential fire & safety hazard includes this scenario.
to construction site personnel

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 5 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (1) External and Environmental Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
2. Man- 2.6. Local 2.6.1. Transport roads [Link]. No potential concern
made unrest/strike getting blocked.
Hazards
(cont.)

3. Effect of 3.1. Geographical 3.1.1. No credible

the facility Infrastructure cause identified
on the
surrounding 3.2. Adjacent land 3.2.1. Proximity of [Link]. No potential concern
s use adjacent facility.

3.3. Proximity to 3.3.1. Settlement [Link]. Potential incident in [Link].1. Nearby 5 C H 5 C H 4 C M 9. Ensure EDD (Risk 4 BM
population / adjacent to the plant. NHT/CCR and associated tankage population is around 1 assessment) / QRA
transport corridors may impact outside population km far from proposed study is carried out for
facility the proposed facility

3.4. Proximity to 3.4.1. Other units in the [Link]. Potential impact on [Link].1. None 3 C M 3 C M 2 C L 10. Ensure SIMOPS 3 BM
other work sites refinery complex may construction workers due to any (simulteneous
be in operational upset in nearby operational operations study) is
phase. unit/storages. Potential injury / undertaken during
fatality detail engineering stage
for the new facility.

4. 4.1. Normal 4.1.1. Potential [Link]. Potenial escalation of [Link].1. Walkie talkie, 2 C L 2 C L 2 C L
Infrastructur communications breakdown in emergency scenario due to lack of Public Address and
e communications. communication with nearby unit Paging system is
personnel avaiable inline with
existing facility

4.2. Contingency 4.2.1. Loss of power [Link]. Potential upset and [Link].1. Back-up 2 C L 2 C L 2 C L
planning for power escalation of any incident power supply from grid
is available in addition
to captive power

[Link].2. Battery back-

up is avaiable for
communication

4.3. Fire fighting 4.3.1. Inadequate fire... [Link]. Potenial escalation of... [Link].1. none 4 C M 4 C M 4 C M 11. Ensure... 4 BM

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 Worksheet
Company: Page: 6 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (1) External and Environmental Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
4. 4.3. Fire fighting ...fighting measures for ...emergency scenario [Link].1. none (cont.) ...adequancy of fire
Infrastructur (cont.) new facility fighting system is
e (cont.) carried out.

5. 5.1. Continuous 5.1.1. Flare stack [Link]. Addtional load to flare due [Link].1. Flare system 2 C L 2 C L 2 C L 12. Check Flare 2 BL
Environmen plant discharges to emissions to proposed facility installation may is adequately sized for radiation is within
tal damage air lead to increased flare radiation increased load. tolerable limit for the
increased load for
proposed facility.

5.1.2. Fired heater [Link]. Potential environmental [Link].1. Low NOx 2 D M 13. Ensure SOx / NOx 2 C L
stacks issue due to NOx and SOx burners are considered /CO / particulate matter
emission alalyzer provided with
alarm

5.1.3. Emmissions from [Link]. No potential concern as all

vents process vents are routed to closed
system

5.1.4. Emmission from [Link]. No potential concern

regenerator vent

5.2. Plant 5.2.1. Rainwater runoff [Link]. Potential oil carryover to [Link].1. CRWS 1 A L 1 A L 3 A L
Discharges to from unit storm water system leading to (contaminated rain
Water environmental pollution water system) is
considered for
proposed unit

5.2.2. Contaminated [Link]. Potential oil carryover to [Link].1. Drain water 1 A L 1 A L 3 A L

Rainwater runoff from storm water system leading to from dyke is routed to
storage tanks environmental pollution OWS / SS dependingon
the quality of water

5.2.3. Discharge of [Link]. Potential fire and safety [Link].1. CBD is 4 C M 4 C M 4 C M 14. Hydrocarbon drains 1 C L
hydrocarbon to drain hazard if hydrocarbon routed to considered for unit from storage area shall
system to OWS open system be routed to closed
system.

5.3. Continuous... 5.3.1. Leak of... [Link]. Environmental hazard [Link].1. CRWS... 1 C L 1 C L 1 C L

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 Worksheet
Company: Page: 7 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (1) External and Environmental Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
5. ...Plant Discharges ...hydrocarbon within [Link]. Environmental hazard ...(contaminated rain
Environmen to Soil the unit. (cont.) water system) is
tal damage considered
(cont.)
5.4. 5.4.1. Toxic/hazardous [Link]. Potential release of [Link].1. PSV is routed 5 C H 5 C H 4 C M : same as 9 4 BM
.Emergency/upset emergency PSV hydrocarbon / toxic. Potential fire to closed system
Discharges dicharges. and safety hazard

5.5. Waste 5.5.1. Catalyst disposal [Link]. Environmental hazard [Link].1. Catalyst 2 C L 2 C L 2 C L
Disposal disposal procedure is
available

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (2) Facility Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
6. Control 6.1. 6.1.1. Unavailibility of [Link]. No potential concern.
Methods/ Manning/operation required infrastructure
Philosophy s Philosophy to support adequate
manning levels to
operate the plant.

6.2. Maintenance 6.2.1. Maintainbility of [Link]. Potential impairment in [Link].1. Plant 1 C L 1 C L 1 C L

Philosophy plant equipment. maintenance activity equipment is suitably
placed ensuring
mainteneance of
equipments as per EDB
and applicable codes.

[Link].2. 3D model
review in planned in
detail engineering
stage.

6.3. Control 6.3.1. No credible

Philosophy cause identified

6.4. Emergency... 6.4.1. Unavailibility of... [Link]. Potential impairment in... [Link].1. Walike-... 4 D M 4 D M 4 D M 15. Ensure proper... 4 CM

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 8 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (2) Facility Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
6. Control ...Response ...emergency response ...escape resulting in injury / fatality ...talkie, telephone, ...escape routes and
Methods/ infrastructure .( Paging system is assembly points are
Philosophy communication, considered for provided during detail
(cont.) emergency plant communication engineering.
lighting, escape route to
the nearest assembly 16. Ensure plant
point) emergency lightning
are provided from
emergency power
supply.

6.5. Start- 6.5.1. No potential

up/Shutdown concern.

7. Fire and 7.1. Stored 7.1.1. Loss of [Link]. Potential fire and explosion [Link].1. Fire and Gas 5 B M 5 B M 5 B M 17. Ensure emergency 5 A M
Explosion Flammables/toxic containment event hazard. Potential operator injury / detection system is depressurization is
Hazards resulting in release of fatality. considered. available for hydrogen
flammable/toxic bullets.
material in NHT/CCR, [Link].2. Emergency
storage tanks / shutdown (ESD 18. Ensure air
Hydrogen bullets. system) valves are compressors are
considered for located away from
inventory isolation for hydrocarbon handling
critical eqiuipments area.
(e.g. surge drums /
columns, storage tanks) : same as 9

[Link].3. Fire fighting

system is considered

[Link].4. Fire proofing

is considered

[Link].5. MCP (manual

call points) are
considered

[Link].6. Dyke is
considered for...

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 9 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (2) Facility Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
7. Fire and 7.1. Stored 7.1.1. Loss of [Link]. Potential fire and explosion ...storage tanks : same as 9 (cont.)
Explosion Flammables/toxic containment event hazard. Potential operator injury /
Hazards (cont.) resulting in release of fatality. (cont.) [Link].7. Fire water
(cont.) flammable/toxic spray system is
material in NHT/CCR, considered for
storage tanks / hydrogen bullets
Hydrogen bullets.
(cont.) [Link].8. Blast walls
are considered for
hydrogen bullets to
prevent dishend of
bullet impacting other
process facilities.

[Link]. Potential fire and explosion [Link].1. RIB is blast 4 B M 4 B M 4 B M 19. Ensure HVAC 4 AM
hazards which may impact RIB/SS / resistant construction suction of RIB/SS is
lab buildings etc. Potential injury / located away side from
fatality of operator [Link].2. HVAC process facility
system is available for
positive pressurization 20. Ensure
to prevent ingress of hydrocarbon detectors
hydrocarbon are provided near the
suction of HVAC
[Link].3. SS is
normally unmanned 21. Ensure
and considered with transformers are
HVAC system located away side from
process facility

: same as 9

7.1.2. Building fires in [Link]. Potential injury / fatality to [Link].1. Heat and 4 B M 4 B M 4 B M
RIB / SS and other operators. Damage to PLC and smoke detectors are
buildings other control systems. considered inside
buildings

[Link].2. Clean agent

system is considered
for RIB

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 10 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (2) Facility Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
7. Fire and 7.1. Stored 7.1.2. Building fires in [Link]. Potential injury / fatality to [Link].3. Active fire
Explosion Flammables/toxic RIB / SS and other operators. Damage to PLC and fighting equipments are
Hazards (cont.) buildings (cont.) other control systems. (cont.) considered
(cont.)
7.2. Sources of 7.2.1. Electrical sparks [Link]. Potential fire and explosion [Link].1. Hazardous 5 B M 5 B M 5 B M
Ignition (from plant hazard. Potential operator injury / area classification is
electrical/instrument fatality. considered as per ARI-
items) 505

7.2.2. Portable [Link]. No potential concern as

electrical equpments electronic items are not allowered in
(mobile phones, restricted areas as per sonatrach
laptops, cameras etc) policy

7.2.3. Onsite vehicle [Link]. Potential fire and explosion [Link].1. Vehicles are 5 B M 5 B M 5 B M
movement and mobile hazard. Potential operator injury / fitted with spark
cranes, forklifts etc. fatality. arrestor

[Link].2. Work permit

system is available

7.3. Equipment 7.3.1. Access for [Link]. Potential impairment in [Link].1. Plant 1 C L 1 C L 1 C L
Layout maintainenance maintenance activity equipment is suitably
placed ensuring
mainteneance of
equipments as per EDB
and applicable codes.

[Link].2. 3D model
review in planned in
detail engineering
stage.

7.4. Fire Protection 7.4.1. Hydrocarbon leak [Link]. Diesel driven fire water [Link].1. Other fire 5 B M 5 B M 5 B M 22. Review philosophy 5 A M
and Response in NHT/CCR unit pump (suction taking from fire water water pumps are of starting of fire water
tank 43-T603) may act as a source available near utility pump in case of any
of ignition if starts automatically area incident in NHT/CCR
when fire breaks out at NHT/CCR unit or tankages near
unit. fire water tank 43-T603.

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 Worksheet
Company: Page: 11 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (2) Facility Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
7. Fire and 7.4. Fire Protection 7.4.1. Hydrocarbon leak [Link]. Diesel driven fire water [Link].1. Other fire 23. Provide
Explosion and Response in NHT/CCR unit (cont.) pump (suction taking from fire water water pumps are hydrocarbon detector
Hazards (cont.) tank 43-T603) may act as a source available near utility near fire water pump
(cont.) of ignition if starts automatically area (cont.) (fire water tank 43-
when fire breaks out at NHT/CCR T603)
unit. (cont.)

7.5. Operator 7.5.1. No addtional

Protection conern idnetified.

8. Process 8.1. Release of 8.1.1. Release of [Link]. Potential operator safety [Link].1. PPE is 3 C M 24. Ensure eye wash / 3 B M
Hazards inventory chemicals like DMDS, hazard considered safety showers are
Perchloro ethyelene etc available near to
during hanlding [Link].2. Curb wall is chemical handling
considered to contain areas
localized spills of
chemcals

8.2. cryogenic 8.2.1. Leakage of liquid [Link]. Potential injury to operator [Link].1. None 3 C M 25. Ensure PPE are 2 CL
hazard nitorgen due to frost bite / asphyxiation available for crygenic
hazard handling area

8.3. Hydrogen 8.3.1. Provision of [Link]. Potential excedance of [Link].1. Exisitng fuel
mixing hydrogen routing to hydrogen concentration limit in fuel gas header MOC is
existing fuel gas header gas may lead to piping MOC issues suitable for 80 mol% of
when fuel oil heater is in the existing fuel gas header. hydrogen
down in unit 18. Potential safety hazard
[Link].2. Also, incase
fuel oil heater (18-F1)
is tripped, zone-4 (unit
consisting of CDU ,
NHT/SRR, NHT/penex
CCR) shall be stopped

9. Utility 9.1. Firewater / 9.1.1. failure of utility [Link]. process upset 26. Utility failure
systems Power / Inert Gas / concerns shall be
Potable addressed in HAZOP
Water/Service workshop.
water / plant air /...

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 Worksheet
Company: Page: 12 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (2) Facility Hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
9. Utility ...instrument air / 9.1.1. failure of utility [Link]. process upset (cont.) 26. Utility failure
systems fuel gas / effluent / (cont.) concerns shall be
(cont.) cooling water addressed in HAZOP
systems workshop. (cont.)

10. 10.1. Routine/ 10.1.1. Maintainbility of [Link]. Potential impairment in [Link].1. Plant 1 C L 1 C L 1 C L
Maintenanc Non-routine plant equipment. maintenance activity equipment is suitably
e Hazards maintenance placed ensuring
activities, mainteneance of
preparing equipments as per EDB
resources, carrying and applicable codes.
out work, failure to
do work, injuries to [Link].2. 3D model
workers review in planned in
detail engineering
stage.

11.

12.

13.

14.

15.

16.

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (3) Health hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
17. Health 17.1. Health 17.1.1. Asphyxiation [Link]. Potential injury / fatality of [Link].1. PPEs are 3 B M
Hazards Hazards hazards during operator considered
confined space entry
into a equipment [Link].2. Ventilation
requirement...

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 Worksheet
Company: Page: 13 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (3) Health hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
17. Health 17.1. Health 17.1.1. Asphyxiation [Link]. Potential injury / fatality of ...procedure as per
Hazards Hazards (cont.) hazards during operator (cont.) existing refinery
(cont.) confined space entry practices is available
into a equipment (cont.)
[Link].3. Work permit
is considered for
confined space entry.

17.1.2. Disease hazard [Link]. Potential impact in [Link].1. Medical 3 B M 27. Ensure HSE plan 3 AL
-Pandemic or any production / construction during facilities are available includes this scenario
water/air borne disease pandemic during construction /
operational phase

17.1.3. Noise during [Link]. Excedance of noise [Link].1. PPE (ear 2 E M 28. Ensure project 2 CL
normal plant operation beyond permissible level may lead plug) is available philosophy defines
to operators performance and noise limit for
health issues equipments (i.e. 85db)
during normal operation

17.1.4. Fatigue [Link]. Potential exhaustion of [Link].1. Periodic 2 B L

personnel health check-up facility
is available

17.1.5. Ergonomics [Link]. No petential concern.

17.1.6. Mental stress [Link]. Potential for operator error [Link].1. Man power 2 B L
is adequate new facility
operation and proper
training is imparted to
all personnel.

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (4) Construction hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
18. 18.1. Simultaneous 18.1.1. same as 3.4.1
Constructio Operations
n Hazards

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 Worksheet
Company: Page: 14 of 16
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Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (4) Construction hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
18. 18.2. Inspection 18.2.1. Radiation [Link]. Potential radiation [Link].1. None 2 B L 29. Ensure HSE plan/ 2 A L
Constructio and testing exposures impacts on workers procedure for
n Hazards Construction and
(cont.) Commissioning phase
to include radiation
exposure issues.

18.3. Excavation / 18.3.1. Potential [Link]. Potential injury / fatality [Link].1. None 3 B M 30. Ensure HSE plan/ 3 AL
construction collapse during procedure for
activities excavation. Construction and
Commissioning phase
to includes this
scenario.

18.3.2. Noise [Link]. Excedance of noise [Link].1. None 2 E M 31. Ensure noise 2 CL
beyond permissible level may lead generating from the
to operators performance and [Link].2. PPE (ear proposed facility is
health issues plug) is available within allowable limit as
per outcome of
Environment impact
study.

18.4. Vehicular 18.4.1. Accidents [Link]. same as [Link]

movement during vehicular
movement onsite.

18.5. Fall from 18.5.1. Fall from height [Link]. Potential injury / fatality [Link].1. Use of full 3 B M 32. Ensure HSE plan/ 3 AL
heights / Structure body harness along procedure for
(scaffolding, with lifeline and safety Construction and
ladder,formwork) net. Commissioning phase
for working at to includes these
height. / Trip and scenario.
fall,falling
objects(heavy
objects as well as
nuts,bolts etc.)

18.6. Erection of 18.6.1. Fall of [Link]. Potential injury / fatality to [Link].1. Preliminary 3 B M
heavy equipment equipment during... construction personnel constructibility review...

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 Worksheet
Company: Page: 15 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (4) Construction hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
18. 18.6. Erection of ...erection [Link]. Potential injury / fatality to ...shall be carried out
Constructio heavy equipment construction personnel (cont.)
n Hazards (cont.)
(cont.)
18.7. Electrical 18.7.1. Construction [Link]. Potential injury/ fatality [Link].1. ELCB 3 B M 33. Ensure HSE plan/ 3 A L
Hazard machinery / Improper (Electrical Circuit procedure for
laying of overhead and Breaker is considered Construction and
underground cables. Commissioning phase
to include Safety
measures to prevent
electrocution hazard
while handling
construction machinery
and cables.

18.8. Installation of 18.8.1. Damage to [Link]. Potential damage for [Link].1. UG 3 B M

new facilities existing infrastructure existing facility during excavation. scanning will be
Potential personnel safety hazard. conducted and report of
the same shall be
attached with the
tender

[Link].2. Work permit

system is availble
before excavation

18.9. Confined 18.9.1. Asphyxiation [Link]. Potential injury/ fatality [Link].1. None 3 B M 34. Ensure HSE plan/ 3 AL
space during Hazard. procedure for
construction phase Construction and
requiring entry into Commissioning phase
vessels,columns, to includes this
reactors etc. scenario.

18.10. Fire Hazard 18.10.1. Storage of [Link]. Potential injury/ fatality [Link].1. None 3 B M 35. Ensure HSE plan/ 3 AL
combustible/flammable procedure for
material handle during Construction and
construction( wooden Commissioning phase
packing,cardboard to includes this
packing,insulation... scenario.

PHAWorks by Primatech Inc.

 Worksheet
Company: Page: 16 of 16
Facility:

Session: (1) 5/16/2024 Revision:

Node (1) SONATRACH ARZEW REFINERY NHT-CCR PROJECT
Drawings:
HAZARD TYPE (4) Construction hazards
HAZARD CA GUIDEWORDS CAUSES/THREATS CONSEQUENCE SAFEGUARDS SPLPRPSALA RA SELE RE RECOMMENDATION S L R
18. 18.10. Fire Hazard ...bags,paint [Link]. Potential injury/ fatality [Link].1. None 35. Ensure HSE plan/
Constructio (cont.) drum,LPG,oxy- (cont.) (cont.) procedure for
n Hazards acetylene,diesel, Construction and
(cont.) synthetic material, Commissioning phase
rubber etc. ) to includes this
scenario. (cont.)

19.

20.

21.

22.

PHAWorks by Primatech Inc.

 Worksheet - Index
System 1: SONATRACH ARZEW REFINERY NHT-CCR PROJECT 1
Subsystem 1: External and Environmental Hazards 1
Subsystem 2: Facility Hazards 7
Subsystem 3: Health hazards 12
Subsystem 4: Construction hazards 13

PHAWorks by Primatech Inc.