Consolidated Contracters Co.(Kuwait)W.L.

L
Procurement & Construction Contract for Mechanical project with other
Associated Works at Shuaiba Refinery - Contract No. CS/1985
OHS RISK REGISTER Risk Register No.

Site Department Division Area Unit

ACTIVITY/PRODUCT/SERVICE HAZARD (CAUSE)A hazard is an event with RISK(EFFECT) A risk is a impact of hazard ask CURRENT CONTROL RISK ASSESSMENT ADDITIONAL CONTROLS LEGAL & OTHER REMARKS

RANKING

RESPONSIBILITY FOR
RISK CONTROL

and effective)
DIRECT/INDIRECT

RESIDUAL RISK

to ensure current control are in place

(Dept Division/Section responsible
(while considering activities ,the R/NR activities tobe potential to cause ill health or injury. Ask yours yours self what could be the effect/impact of MEASURES identify sutable risk control measures Required/Improvement REQUIREMENTS You may address

OCCURRENCE(1-5)

(1-5)
LIKELIHOOD OF

INJURY/ILLNESS
SEVERITY OF

RISK RATING
EXPOSURE &
considerd)List down what you do under various task [Link] self what could bethe cause of hazard while hazard identifyed Eg risk of fall from height Gas already in practice considering controls to reduce management Program Refer here all any issue which
down a process, an activity(inspection)work area and or service. doing this job/activity eg fall from height while leakcan be suffocation leading to breathing risk, engineering controls,procedures,signs PPEs eg When the risk is assessed and evaluated as not applicable legal & you would like to
Consider your routine and non routine [Link] to your team and doing inspection problem. It is the likili of exposure to gas(again Gas dectectors to avoid gas leak controllable or Insufficient,additionalcontrols are other requirement sort out in future
use their inputs in listing activities depending on which gas) which may lead to the identified to achieve the objective of reducing the against the activity or any other
severity of illnes or achronic health problem in risk to an acceptable [Link] program listed remark to
S# this cause is the best approach to ensure adequate and remember for
better control measures. Improvement

L S LxS L/M/H

Maintenance activities
Fabrication and installation of pipes Hot works(Cutting, Fire Hazards,Burn injury,Electric Burn injury to personel blast of fire in case Isolate the line/equipments from liquid/gasas D/I 2 2 4 L N/A
grinding, welding) shock,Mechanical Hazards contact with hydro carbon substances depressurize,Blind/Disconnect,Flush or
purge,Gas test shall bedone prior to start the
job,guarding the area by aproved fire
1 retarent blanket

Work at height Fall Major injury /fatal KNPC Work at height procedure must be D 1 2 2 L N/A
2 followed

Welding activities Exposure to sparks and fire accident Burn injury to personel blast of fire in case Guarding the area by aproved fire retarded D/I 1 2 2 L N/A
contact with hydro carbon substances blanket. Approved fire watch with fire
3 extingushers and running water hose

Granet blasting and painting Exposure to dust,Hiting of Grit on personal Personal injury Air compressors must have valid third party D/I 1 2 2 L N/A
and KNPC certificates, Proper PPE,Hot work
4 must be stopped if painting is in progress

Installation of scaffolding at confined space and process area Exposed to hydro carbon gases Fainting due to inhalation of gases Gas monitor to measure the gas D/I 1 2 2 L N/A
concentration, work permit risk
assessment,limited personsare allowed,SCBA
5
Insufficent ventillation and heat stress Suffocation Proper ventilation to be provided for confined D 1 2 2 L N/A
space activities
Using gascylinders(oxygen & Acetelene) Leaking of valves,joints Burns injury Allways ensure the cylinders valve are in good D 1 2 2 L N/A
[Link] away the copressed gas
6 cylinders from electrical circuit,Heat and
ignition area

Insulation removal and installation Exposure of insulation dust skin irritation, inhalation of insulation dust Wearing dust mask,socked or contaminated I 1 2 2 L N/A
lead to chronic lugns diseases insulations are packed in closed bag,disposing
the waste as per KNPC solid waste
7 manegement program

Blinding and de blinding activities Exposure to splash of steam,air and hydro Standared procedure for the line breaking and D/I 2 2 4 L N/A
8 carbons blinding and de blinding

Any routine maintanance work in plant area Noise,Heat and Dust Noise include hearing loss,health effect Using ear plug and ear muff/Wearing cotton D/I 1 2 2 L N/A
based cloth,driking sufficent water Using dust
9 mask

Pressure testing of pipe lines and equipment

Hydro testinmg of equipments and piping system Exposure to splash of high pressure of Major injury /fatal KNPC standard hydrotesting procedures and I 2 2 4 L N/A
water and disconnection of fittings from the selection of hose and fitting pre and post
1 the joints inspection of assessories are in practice

Usage of high pressure hoses Hose bursting and releases of store energy Major injury Proper PPE is used ,Area to be barricaded, D 1 2 4 L N/A
Trained personel, Wip lash Aresster to be
2 used pressure hose.

Pnematic testing of pipes Splash of high pressure of store energy Major injury /fatal Proper PPE is used ,Area to be barricaded, D/I 2 2 4 L N/A
3 Trained personel
Risk Rating: L,M,H(From Low to High)
 Consolidated Contracters Co.(Kuwait)W.L.L
Procurement & Construction Contract for Mechanical project with other
Associated Works at Shuaiba Refinery - Contract No. CS/1985

OHS RISK REGISTER Risk Register No.

Site Department Division Area Unit

ACTIVITY/PRODUCT/SERVICE HAZARD (CAUSE)A hazard is an event with RISK(EFFECT) A risk is a impact of hazard CURRENT CONTROL RISK ASSESSMENT ADDITIONAL CONTROLS LEGAL & OTHER REMARKS

DIRECT/INDIRECT

and effective)
RESIDUAL RISK
RANKING

RESPONSIBILITY FOR
RISK CONTROL
(Dept Division/Section responsible
to ensure current control are in place
(while considering activities ,the R/NR activities tobe potential to cause ill health or injury. Ask ask yours self what could be the MEASURESidentify sutable risk control measures Required/Improvement REQUIREMENTS You may
considerd)List down what you do under various task yours self what could bethe cause of effect/impact of hazard identifyed Eg risk of already in practice considering controls to management Program Refer here all address any

RISK RATING
[Link] down a process, an activity(inspection)work area hazard while doing this job/activity eg fall fall from height Gas leakcan be suffocation reduce risk, engineering When the risk is assessed and evaluated as applicable legal & issue which you
and or service. Consider your routine and non routine from height while doing inspection leading to breathing problem. It is the likili controls,procedures,signs PPEs eg Gas not controllable or other requirement would like to
[Link] to your team and use their inputs in listing of exposure to gas(again depending on dectectors to avoid gas leak Insufficient,additionalcontrols are identified against the activity
activities which gas) which may lead to the severity to achieve the objective of reducing the risk
S# of illnes or achronic health problem in this to an acceptable [Link] program
cause is the best approach to ensure adequate and
better control measures.

L S LxS L/M/H
Utalising Heavy equipments
Improper lifting of load, breakage of lifting Personai injury Periodic inspection of tools, skilled D 2 2 4 L N/A
wires [Link] safety courses beeing
offered to heavy equipment operators

Faliure of lifting lug on equipments Pesonal injury/property damage Daily inspection of lifting geares ,follow safe I 2 2 4 L N/A
rigging practices

1 Carrying out lifting of equipments in unit

Improper positioning of heavy equipments Pesonal injury/property damage Follow safe rigging practices D 2 2 4 L N/A
in units

Hazards due to rigging Personal injury due to fall of materials baricade the area and provide proper sign D 1 2 2 L N/A
ages

Equipment slippage KNPC rigging safety procedures shall be D 2 2 4 L N/A

strictly followed

Office Safety
Paper/record creating dust Infalation of dust leading to respiratory Good house keeping,disposing old papers D 1 2 2 L N/A
disorder

Gas leak affecting offices in refineries and Health risk Assembling in gathering points D 1 2 2 L N/A
1 Office Safety near operating plants

Not switchig off electrical appliances like Fire Informing Fire station for necessary D 1 2 2 L N/A
computer,lights,Flxure lead to spark action .switching off when leaving offices

Slippage ,Spark Injury inspection must be done prior to use,colour D 2 2 4 L N/A

1 Use of power and hand tools coding system,KNPC

Falling in to sea Drowning Use of life jackets and complains to WPS D 2 2 4 L N/A
2 Working in oil pier

Risk Rating: L,M,H(From Low to High)

 Consolidated Contracters Co.(Kuwait)W.L.L
Procurement & Construction Contract for Mechanical project with other
Associated Works at Shuaiba Refinery - Contract No. CS/1985

Risk Register No
Risk Register [Link]-M-2.2
Site Department Division Area Unit

ACTIVITY/PRODUCT/SERVICE HAZARD (CAUSE)A hazard is an event with RISK(EFFECT) A risk is a impact of hazard CURRENT CONTROL ADDITIONAL CONTROLS LEGAL & OTHER REMARKS

DIRECT/INDIRECT

RISK ASSESSMENT

SEVERITY OF

and effective)
INJURY/ILLNESS
(1-5)

RISK RATING

RESIDUAL RISK
RANKING

RESPONSIBILITY FOR
RISK CONTROL
(Dept Division/Section responsible
to ensure current control are in place
(while considering activities ,the R/NR activities tobe potential to cause ill health or injury. Ask ask yours self what could be the MEASURES identify sutable risk control Required/Improvement REQUIREMENTS You may
considerd)List down what you do under various task yours self what could bethe cause of effect/impact of hazard identifyed Eg risk of measures already in practice considering management Program Refer here all address any
[Link] down a process, an activity(inspection)work area hazard while doing this job/activity eg fall fall from height Gas leakcan be suffocation controls to reduce risk, engineering When the risk is assessed and evaluated as applicable legal & issue which you
and or service. Consider your routine and non routine from height while doing inspection leading to breathing problem. It is the likili controls,procedures,signs PPEs eg Gas not controllable or other requirement would like to
[Link] to your team and use their inputs in listing of exposure to gas(again depending on dectectors to avoid gas leak Insufficient,additionalcontrols are identified against the activity sort out in
activities which gas) which may lead to the severity to achieve the objective of reducing the risk listed future or any
of illnes or achronic health problem in this to an acceptable [Link] program other remark to
S# cause is the best approach to ensure adequate and remember for
better control measures. Improvement

L S LxS L/M/H
Driving hazards

Over speed Making accidents Major injury/Fatal Safety driving and defensive driving training D/I 1 2 2 L N/A
coures are offered to all dirvers
1

Tall gating Nervious and uneasyness to the driver Mentally un balenced Safety driving and deffensive driving training D 1 2 2 L N/A
coures are offered to all dirvers
2

Not wearing seat belt Personel dis lodge from seat if accident Major injury/Fatal Safety driving and deffensive driving training D/I 1 2 2 L N/A
occurred coures are offered to all employees
3

Reversing vechicle Possibilites of hitting other vechicle & Personal injury Safety driving and deffensive driving training D 1 2 2 L N/A
persons coures are offered to all dirvers. Back Alarm
4 for all Vehiciles.

Deep excavation Hazards

Collapse of soil Injury/fatal Excavation shall be done as per procedure D 1 2 2 L N/A

Excavation activities through work permit system
1
Hazards while Asphalt/ Concrete cutting Exposure to flying \debries dust,Personal The working area shall be barricaded,proper D 1 2 2 L N/A
injury/,noise PPE,Ensure water spraying at the cutting tip of
the cutting machine

Heavy equipment accidentel hit to Personal injury Equipment operator Shall have valied D 2 2 4 L N/A
workers working around license ,certified by safety department,Signal
man and deffensive driving coures attended
from KNPC

Presence of flamable /toxic vapour or Fainting due to inhalation of Entry shall not allowed in side the process I 2 2 4 L N/A
liquid gases,Suffocation area with out personal H2S monitor, Gas test
must be carried out inside the trench before
comencing the activity, Confined Space
procerdure appllicable if excavation more
than 1.2meter.

Damage to under ground cables /pipe Personal injury The under ground facelities shall be identified I 2 2 4 L N/A
lines by drawing,metel detector and slit trenching

Risk Rating: L,M,H(From Low to High)