Shim
NO PART NAME SAP Grade Wire U/W Proces Code
1 SLM2010 CENTER AXLE 40058742 SWRCH18A 4.96 3.740 A1-HD-RL-MG
2 RDCT91GS RIVET B 40005146 SWRCH6A 3.50 2.530 [Link]
3 SLM360 MAIN LEVER C F B 40014825 SWRCH18A 2.12 0.280 [Link]
4 SL7S50 MAIN LEVER C F B 40025011 SWRCH18A 2.12 0.280 [Link]
5 SLRS31 CRH TAPPING SCREW 40005366 SWRCH18A 1.63 0.150 [Link]
6 STM095 CABLE ADJUST BOLT 40068391 SWCH 6A 4.28 2.765 A4-HD-RL-MG
7 FDM4000-TS6 AXLE B 40032547 SWRCH22A 5.39 3.830 [Link]
8 STTX800 UNIT FIXING BOLT 40059121 SAE 10B21 5.84 8.390 [Link]
9 RDTX35 B AXLE FOR D-ATT 40021424 SAE 10O6A 8.00 9.860 A3-HD-GR-RL-MG
10 STEF40 LEVER AXLE 'A' 40022212 SWRCH22A 5.60 3.240 [Link]
11 SLM360 CLAMP BOLT 40068392 40ACR 5.22 4.220 A2-HD-RL-HT-MG
12 STR3000 SL AXLE R 40046140 AISI 10B21 6.86 6.020 [Link]-BK
13 SLM3000 COVER FIXING SCREW 40043428 SWRCH18A 1.63 0.120 [Link]
14 CSLG40011 RIVET D 40068913 SWRCH18A 3.75 0.750 [Link]
15 CSLG40011 RIVET C 40068912 SWRCH18A 4.25 1.410 [Link]
16 FDM3000-TS6 RIVET B 40040690 SWRCH22A 4.92 2.369 [Link]
17 STR3000 UNIT AXLE R 40058686 SWRCH 45K 4.88 7.134 [Link]-BK
18 RDTY300 CABLE FIXING BOLT 40058576 40ACR 4.38 2.600
19 SLU6050 CENTER AXLE 40077146 SWRCH18A 3.93 2.600 A1-HD-RL-MG
2A RDCT91GS RIVET A 40040903 SWRCH6A 3.50 2.493
20 STR3000 Hexagon Socket Set Screw 40046219 SCM435 2.58 0.132
21 SLS700 Cassette Joint Fixing Bolt 40067007 SWRCH45K 3.94 1.321
22 STR3000 Unit Joint Bolt L 40046201 SWRCH22A 6.00 4.139
23 STR2000 UNIT AXLE L 40076060 SWRCH45K 4.88 6.453
24 CSLG40011 Connecting Rivet 40068904 SWRCH18A 2.51 1.175
SLM5100 PLATE FIXING BOLT 40071156 SWRCH22A 3.45 0.930 [Link]
RDTX800 Stroke Adjust Screw 40058682 SWRCH6A 3.46 1.810
RDM820 P.M Cover Bolt 40060673 SCM435 3.44 0.651
CSM8000 Sprocket Fixing Rivet A 40062674 SUS 302 3.42 0.582
CSLG40011 Rivet A 40068910 SWRCH18A 3.44 1.046 HD-PL-PCK
CSLG40011 Rivet B 40068911 SWRCH18A 3.78 1.537 HD-PL-PCK
CSLG40011 Rivet E 40068914 SWRCH18A 4.18 1.677 HD-PL-PCK
BLC101 Cacle Adjust Bolt 40003519 A615W
RDM 3000 Plate Axle 40040721 8.95 14.57
STTX800 Grip Adjust Screw 40059199 SWRCH18A 3.46 2.025
Shimano Batam
PROCESS FLOW Machine Type
HEADING, ROLLING, MANGANESE, PACK #1 CBF63F
HEADING, PLATING (BLUE ZINC), PACK #2 CBF 43F
HEADING, ROLLING, PLATING (BLUE ZINC), PACK #3 3R
HEADING, ROLLING, PLATING (BLACK ZINC), PACK #3 3R
HEADING, ROLLING, PLATING (BLACK ZINC), PACK #3 3R
HEADING,ROLLING, MANGANESE, PACK #6
HEADING, PLATING (BLUE ZINC), PACK #1 CBF 43F
HEADING, ROLLING, PLATING (BLUE ZINC), PACK #6
HEADING, GROVING, ROLLING, MANGANESE, PACK
HEADING, PLATING (BLACK ZINC), PACK #1 CBF 43F
HEADING, ROLLING, HEAT-TREAT, MANGANESE, BAKING, PACK #6
HEADING, MACHINING, ROLLING 2X, HEAT-TREAT, PLATING (BLACK ZINC), BAKING, PACK
HEADING, ROLLING, PLATING (BLUE ZINC), PACK #4 3R
HEADING, PLATING (BLUE ZINC), PACK #2 CBF 43F
HEADING, PLATING (BLUE ZINC), PACK #2 CBF 43F
HEADING, GROVING, PLATING (BLUE ZINC), PACK
HEADING, ROLLING, HEAT-TREAT, PLATING (BLACK ZINC), BAKING, PACK
HEADING,ROLLING,HEAT-TREAT,PLATING (BLUE ZINC) BAKING,PACK
HEADING, ROLLING, MANGANESE, PACK #1 CBF63F
HEADING, PLATING (BLUE ZINC), PACK
HEADING, ROLLING, PLATING (BLUE ZINC), PACK
HEADING,TAPPING,ROLLING,HEAT-TREAT,PLATING (BLACK ZINC) BAKING, PACK
PCS HD GR RL MC HT PL MG BK COT
7,000
8,000 Blue
80,000 Blue
80,000 Black
160,000 Black
5,000
7,000 Blue
2,000 Blue
8,000 Black
5,000
4,000 2X Black
170,000 Blue
Blue
Blue
Blue
3,000 Black
11,000 Blue
8,000
8,000 Blue
Blue
Blue
Blue
Blue
Blue
Black
Blue
Blue
Blue
Blue
Black
Topus Batam
NO PART NAME Size HD GR RL MC HT PL MG BK PC Proces Code Wire
1 DIN 7981 T-15 3.5 x 14 T-15 Blue 35000 [Link] 2.79
Code U/Weight
SWRCH18A 1.141
ɸ
Ho Wah Genting
NO PART NAME Size U/Weight PROCESS FLOW HD GR RL
1 70ZA205DM536030 3 x 6 Phil Form F 0.451 HEADING, ROLLING,HT (BLACK ZINC+BAKING)
2 70WA202DM531530 3 x 15 Phil Form C 0.74 HEADING, ROLLING, HT (WHITE ZINC+BAKING)
3 70YA205DM538030 3 x 8 Phil Form F 0.494 HEADING, ROLLING,HT,(YELLOW ZINC+BAKING)
4 70YA205DM541230 3 x 12 Phil Cutting Form F 0.63 HEADING,ROLLING,CUTTING,HT (YELLOW ZINC+BAKING)
5 70ZA202DM531030 3 x 10 Phil Form C 0.569 HEADING,ROLLING,HT (BLACK ZINC+BAKING)
6 70ZA202DM538030 3 x 8 Phil Form C 0.494 HEADING,ROLLING,HT,(BLACK ZINC+BAKING)
ng
CT MC HT PL MG BK PC Proces Code Wire Code U/Weight
Black 2.44 SWRCH18A 0.443
White 2.44 SWRCH18A 0.729
Yellow 2.40 SWRCH18A 0.519
Yellow 2.40 SWRCH18A 0.588
Black 2.44 SWRCH18A 0.563 67.09271
Black 2.44 SWRCH18A 0.507
Adhi Sakti
NO PART NAME Size HD GR RL MC HT PL MG BK PC Proces Code Wire
1 TEPTITE SCREW #4-20 x 5/16 B2-HD-RL 2.27
Code U/Weight
SUS 302 0.354
ɸ
Susunan FA di VMP Plating PNBC,UBA & SINDO
1. FAFORM (FACP) (Excel) 11. SFTCSHT (CheckSheet PL) (PDF)
2. INSPECWI (WI Protech+PL+HT) (Zip) 12. PLTRPT (SST) (PDF)
3. LAYINS (LI Protech)(PDF) 13. EXTLABTESTRAP (Lab Report) (PDF)
4. PCP (Protech+PL+HT) (Zip) 14. SDS (SDS+MSDS) (ZIP)
5. FMEA (Protech+PL+HT) (Zip) 15. Other (Outgoing+COC) (PDF)
6. PRDDWG (Drawing Shimano) (PDF)
7. DIMSHT (Protech) (PDF)
8. CPKFORM (Protech) (If DWG Have CPK) (PDF)
9. RMC (Protech) (Mill Certi) (PDF)
10. PROCFLOWCHART (Protech) (PDF)
Date: Juni
Daily
Heading U/ Daily
NO PART NAME PART CODE Type Speed Output
Machine Weight Output +OT
1 Shift
Detail K Kg K Kg
1 RDCT91GS RIVET B 40005146 #2 CBF 43F 2.530 110 47520 120.23 65340 165.31
2 RDCT91GS RIVET A #2 CBF 43F 2.506 110 47520 119.09 65340 163.74
3 SLM360 MAIN LEVER C F B 40014825 #3 3R 0.280 110 47520 13.31 65340 18.30
4 SL7S50 MAIN LEVER C F B 40025011 #3 3R 0.280 110 47520 13.31 65340 18.30
5 SLM2010 CENTER AXLE 40058742 #1 CBF63F 3.740 90 38880 145.41 53460 199.94
6 SLRS31 CRH TAPPING SCREW 40005366 #3 3R 0.150 110 47520 7.13 65340 9.80
7 SLM3000 COVER FIXING SCREW 40043428 #4 3R 0.120 110 47520 5.70 65340 7.84
8 STEF40 LEVER AXLE 'A' 40022212 #1 CBF 43F 3.240 90 38880 125.97 53460 173.21
9 FDM4000-TS6 AXLE B 40032547 #1 CBF 43F 3.830 90 38880 148.91 53460 204.75
10 FDM3000-TS6 RIVET B 40040690 2.369
11 SLM360 CLAMP BOLT 40068392 #6 4.220
12 CSLG40011 RIVET C 40068912 #2 CBF 43F 1.410 110 47520 67.00 65340 92.13
13 CSLG40011 RIVET D 40068913 #2 CBF 43F 0.750 110 47520 35.64 65340 49.01
14 STR3000 UNIT AXLE R 40058686 7.134
15 STR3000 SL AXLE R 40046140 6.020
16 STTX800 UNIT FIXING BOLT 40059121 #6 8.390
17 RDTX35 B AXLE FOR D-ATT 40021424 9.860
18 STM095 CABLE ADJUST BOLT 40068391 #6 2.765
EST Work Day & Setting Day
Work Day 22 Day
Weekend 10 Day
Setting (H) 3 Day
Setting (R) 2 Day
Working Time 1 Shift
Daily Work 8 Hr
Overtime 11 Hr
Weekend 8 Hr
Daily Work 480 Min
Overtime 660 Min
Weekend 480 Min
Target 90%
Working Time 2 Shift
Daily Work 16 Hr
Overtime 22 Hr
Weekend 16 Hr
Daily Work 960 Min
Overtime 1320 Min
Weekend 960 Min
Target 90%
Daily Daily
Output Output
2 Shift 2 Shift+OT
K Kg K Kg
95040 240.45 130680 330.62
95040 238.17 130680 327.48
95040 26.61 130680 36.59
95040 26.61 130680 36.59
77760 290.82 106920 399.88
95040 14.26 130680 19.60
95040 11.40 130680 15.68
77760 251.94 106920 346.42
77760 297.82 106920 409.50
Blue
A2-HD-RL-HT-MG
95040 134.01 130680 184.26
95040 71.28 130680 98.01
Black
2X
Blue
A3-HD-GR-RL-MG
A4-HD-MC-GR-RL-MG
Date: Juni
Daily
Heading U/ Daily
NO PART NAME PART CODE Type Speed Output
Machine Weight Output +OT
1 Shift
Detail K Kg K Kg
1 RDCT91GS RIVET B 40005146 #2 CBF 43F 2.530 110 47520 120.23 65340 165.31
2 RDCT91GS RIVET A #2 CBF 43F 2.506 110 47520 119.09 65340 163.74
3 SLM360 MAIN LEVER C F B 40014825 #3 3R 0.280 110 47520 13.31 65340 18.30
4 SL7S50 MAIN LEVER C F B 40025011 #3 3R 0.280 110 47520 13.31 65340 18.30
5 SLM2010 CENTER AXLE 40058742 #1 CBF63F 3.740 90 38880 145.41 53460 199.94
6 SLRS31 CRH TAPPING SCREW 40005366 #3 3R 0.150 110 47520 7.13 65340 9.80
7 SLM3000 COVER FIXING SCREW 40043428 #4 3R 0.120 110 47520 5.70 65340 7.84
8 STEF40 LEVER AXLE 'A' 40022212 #1 CBF 43F 3.240 90 38880 125.97 53460 173.21
9 FDM4000-TS6 AXLE B 40032547 #1 CBF 43F 3.830 90 38880 148.91 53460 204.75
10 FDM3000-TS6 RIVET B 40040690 2.369
11 SLM360 CLAMP BOLT 40068392 #6 4.220
12 CSLG40011 RIVET C 40068912 #2 CBF 43F 1.410 110 47520 67.00 65340 92.13
13 CSLG40011 RIVET D 40068913 #2 CBF 43F 0.750 110 47520 35.64 65340 49.01
14 STR3000 UNIT AXLE R 40058686 7.134
15 STR3000 SL AXLE R 40046140 6.020
16 STTX800 UNIT FIXING BOLT 40059121 #6 8.390
17 RDTX35 B AXLE FOR D-ATT 40021424 9.860
18 STM095 CABLE ADJUST BOLT 40068391 #6 2.765
EST Work Day & Setting Day
Work Day 22 Day
Weekend 10 Day
Setting (H) 3 Day
Setting (R) 2 Day
Working Time 1 Shift
Daily Work 8 Hr
Overtime 11 Hr
Weekend 8 Hr
Daily Work 480 Min
Overtime 660 Min
Weekend 480 Min
Target 90%
Working Time 2 Shift
Daily Work 16 Hr
Overtime 22 Hr
Weekend 16 Hr
Daily Work 960 Min
Overtime 1320 Min
Weekend 960 Min
Target 90%
Daily Daily
Rolling
Output Output Type HD GR RL MC HT PL MG BK PC
Machine
2 Shift 2 Shift+OT
K Kg K Kg
95040 240.45 130680 330.62 Blue 8000
95040 238.17 130680 327.48 8000
95040 26.61 130680 36.59 #3 3R Blue 80000
95040 26.61 130680 36.59 #3 3R Black 80000
77760 290.82 106920 399.88 #1 6R 7000
95040 14.26 130680 19.60 #2 3R Black
95040 11.40 130680 15.68 #3 3R Blue
77760 251.94 106920 346.42 Black
77760 297.82 106920 409.50 Blue
Blue
#1 6R
95040 134.01 130680 184.26 Blue
95040 71.28 130680 98.01 Blue
#1 6R Black
#4 10R 2X Black
#1 6R Blue
#4 10R
#1 6R
Proces Code Wire Code
Carton Plastik Total
[Link] 3.50 SWRCH6A 20.24 0.61775 0.178125 0.795875
[Link] 3.50 SWRCH6A 20.05 0.61775 0.178125 0.795875
[Link] 2.12 SWRCH18A 22.40 0.061775 0.0178125 0.0795875
[Link] 2.12 SWRCH18A 22.40 0.061775 0.0178125 0.0795875
A1-HD-RL-MG 4.96 SWRCH18A 26.18 0.706 0.2035714 0.9095714
[Link] 1.63 SWRCH18A Note
[Link] 1.63 SWRCH18A A1-HD-RL-MG
[Link] 5.60 SWRCH22A A2-HD-RL-HT-MG
[Link] 5.39 SWRCH22A A3-HD-GR-RL-MG
[Link] 4.92 SWRCH22A A4-HD-MC-GR-RL-MG
A2-HD-RL-HT-MG 5.22 40ACR [Link]
[Link] 4.25 SWRCH18A [Link]
[Link] 3.75 SWRCH18A [Link]-BK
[Link]-BK 4.88 SWRCH 45K [Link]-BK
[Link]-BK 6.86 AISI 10B21 [Link]-BK
[Link] 5.84 SAE 10B21 Rolling 80 x 65 3R
A3-HD-GR-RL-MG 8.00 SAE 10O6A Rolling 105 x 90 6R
A4-HD-MC-GR-RL-MG 4.28 SWCH 6A Rolling 150 x 135 10R