siloadmaxX®
Dust Free Container Loading
Dust Free Container Loading System
for Dry Bulk Materials
2
– How it works The process of filling containers using a siloadmaxX® mobile
system is based on the concept of pneumatic conveying. Dry
powder bulk material is conveyed into a receiving container fitted
with a liner through a telescoping pipe built into the siloadmaxX®
system. As the bulk material is loaded into the container, the
conveying air and dust particles are drawn into an integrated
filter receiver through the gap between the outer telescoping
pipe and the inner conveying pipe. A rotary valve under the filter
receiver discharges the dust back into the conveying cycle. The
entire transfer process is a completely enclosed conveying
system to prevent the release of dust into the environment. The
conveying air needed for operation is supplied by an integrated
loading principles blower when silos are being unloaded and by the truck compressor
Fast container loading with almost 100 % filling efficiency when material is being conveyed directly from a truck.
A protective liner is fitted to and installed inside The receiving container is positioned behind
the receiving container the siloadmaxX® mobile system and loading begins
Loading logistics
Loading bulk material into container at producer’s plant:
Position siloadmaxX® mobile system with hopper under silo
Position receiving container behind siloadmaxX® system
Start dust-free loading of material into container
Loading bulk material into container from bulk truck in port:
Position bulk truck in close proximity to siloadmaxX®
Connect bulk truck compressor to siloadmaxX® system
Start dust-free loading of material into container
Loading bulk material into container from ground pile:
Position receiving container behind siloadmaxX® system
Use siloadmaxX® suction/pressure blower to load bulk
material either directly from ground pile OR indirectly
from hopper filled with material from ground pile
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siloadmaxX®
Dust Free Container Loading
system design
1. Telescoping loading pipe
1 2 4 7 5 2. Filter system with exhaust fan
3. Blower room for on-board air supply
4. Equipment for changing loading pipe position for
horizontal and vertical operations
5. On-Top Module designed to fit flexible loading spouts
of silos for silo unloading
6. Connector for loading using air from truck compressor
7. Pellbow® as part of the STRANDPHASE® conveying
8. Rotary valve for STRANDPHASE® conveying
3 6 8
Pelletron Pellbow® Pelletron PBH blow through valve
Advantages of the system:
Up to 75% reduction in packing time by eliminating ISO containers can be used as storage units
intermediate packaging steps including bag or big bag Environmentally friendly, completely enclosed loop
filling conveying system prevents the release of dust into
Offers new logistic option for producers of bulk materials the environment
Cost-effective international shipping and receiving Efficient unloading when the ContainerQuickFlow (CQF)
Efficient loading/unloading of containers; up to 50,000lbs container unloading system is used
in 25 minutes Proven technology for mobile use in heavy industrial
Reduced transportation costs by using ISO containers applications
instead of transporting trucks or rail cars
No special containers necessary; use available, empty
ISO containers
Using siloadmaxX® to load container directly from bulk truck
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ContainerQuickFlow (CQF) unloading system
The ContainerQuickFlow (CQF) container unloading system is
designed to handle sticky and powdery bulk solids without
releasing dust into the environment. The CQF unit is connected
to the full container with the aid of a fork lift. The container is
tilted to a 45 – 47° angle as required for the dry bulk solid material
to flow through the large opening in the liner that extends
across the full width of the container, and into a screw feeder.
The material is then pneumatically pressure conveyed with the
aid of an integrated blow through rotary valve into the
destination silo. The CQF unloading system is available to fit a
variety of containers. An optional compressed air pulse unit is
recommended for applications where material tends to bridge.
Container unloading with CQF
CQF being moved into position behind full container CQF connected to container
Pelletron Corporation provides the siloadmaxX® technology
in cooperation with Siloadmaxx rental & sales GmbH/Germany.
C ompanies in the U nited States, Canada and Mexico should
contact Pelletron directly for more information.
Pelletron Corporation
Corporate Headquarters
1866 Colonial Village Lane
Lancaster, PA 17601
USA
BsiloadmaxX E11/23
t +1.717.293.4008
f +1.717.293.4011
[Link]
info@[Link]